9. 供气系统 AIR SYSTEM........................................ ......................................................... ..................17
10. TX7+机床电源要求 TX7+ MACHINE POWER REQUIREMENTS.................................19
现场就绪确认 SITE READINESS CONFIRMATION......................................................................21
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HANDLING AND INSTALLATION OF THE TX7+
TX7+的搬运和安装
1. 简介 Introduction
我们向尊贵的客户提供此现场准备指南以确保您能迅速安装完毕 ANCA 的 TX7+机
床并在最短的时间内开始生产。
These site preparation guidelines are provided to our valued customers,
in order to ensure that the installation of your ANCA TX7+ is
accomplished promptly, and is ready for production withi n the shortest
time frame.
2. 现场选择指南 Site Selection Guidelines
在安装期间,须检查以下各方面以确保高精确度和性能。
At installation, the following points should be checked in order to
ensure high accuracy and performance.
安装现场应尽量远离任何振动源,如冲压/压制设备,或者刨床类机床。
The installation site should be far as possible away from any sources of
vibration, i.e. stamping/press equipment, or planar type machine tools.
Attaching high-frequency power generators, electric discharge
machines or electrical welding machines to the same power board
should be avoided, this should be avoided as interference may cause
the CNC to malfunction.
理想的操作环境要求周围环境的温度为 20°C (68°F),湿度在 40% 到 75%之间。
The ideal operating environment calls for an ambient temperature of
20°C (68°F) with humidity between 40% and 75%.
As with all precision grinding machines the accuracy of the TX7+ can be
affected by thermal expansion. In order to maintain static grinding
accuracy and optimum performance, the TX7+ should be installed in an
area, which is not largely affected by airflow. Air conditioning of the
factory area is not essential, but an ambient temperature between 17°C
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(62.5°F) and 25°C (77°F) is recommended. The temperature should be
maintained consistently between +/- 2 °C deviation over a 12-hour
period. This will minimize thermal expansion on the grinder.
A chiller unit for the coolant should be considered where ambient
temperatures exceed 30°C, for greater accuracy the coolant
temperature should be maintained at ambient temperature.
3. 地基要求 Foundati on Requirements
TX7+应安装于坚固平坦的钢筋混凝土地面,厚度应超过 150 毫米(6 英寸)。
The TX7+ should be mounted on a flat solid foundation of
reinforced concrete of at least 150mm (6”) in thickness.
地基处应与地面其他区域隔离。
The foundation should be separate from the rest of the floor.
The TX7+ will arrive fixed to a wooden sled. The size of the sled is
2900mm (length) x 2300mm (width). The maximum height of the M/C
and the sled is approximately 2700mm. The total weight ( M/C + sled
+ accessories) is approximately 7500kg. The wooden sled+TX7+
should only be lifted from the FRONT = SIDE “B” only by using a
forklift truck. Please refer Fig. 0.
TX7+机床只可从 A 面进行升降。机床底部设有一对叉车口,用于升降。两叉式口
之间的距离为 770 毫米(30 英寸),槽口的宽度为 225 毫米(9 英寸)。
The TX7+ machine itself should be lifted from the SIDE “A” only. A
pair of forklift channels is built into the base of the machine for lifting.
Distance between forklift channels on the grinder is 770mm (30") and
the channel width is 225mm (9").
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警告 WARNING
如果 TX7+机床从其他位置升降,底座有可能受损并且其校准状态有可能
受影响。
If the TX7+ is lifted from any other point, the base is likely to
be damaged and alignment possibly affected.
如果 TX7+机床未按规定方式升降,则 ANCA 公司不会为损伤或未校准
状态承担任何责任。
ANCA will not accept any responsibility for damage or
misalignment if the TX7+ is not lifted as described.
A 面机床升降
SIDE “A”
M/C Lifting
Figure 0. Machine Lifting
参考图 0,机床升降
2900mm
2900 毫米
Wooden Sled 木质托板
2300mm
2300 毫米
SIDE “B”
Wooden
Sled
Lifting
B 面木质托板升降
5. 所需占地面积 Floor Space Required
当放置 TX7+时,必须预留足够空间,以便当操作门打开时,可安全从各个面进行
操作。
When locating the TX7+, sufficient room must be allowed to allow safe
access to all sides of the TX7+ when the access doors are open.
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L
一般而言,需为机床+上料机+附件+标准冷却液过滤系统预留最小为 3600 x 3600
毫米的空间。
In general, prepare minimum 3600 x 3600mm space for
machine+loader+accessories+standard coolant filter system.
下图(图 1)显示了 TX7+的地面尺寸,所有尺寸都以毫米标识。
Below (Fig. 1) is a diagram of the floor size of the TX7+, with all
dimensions expressed in mm.
如需附加外接的选购冷却系统,请与 ANCA 分公司联系有关细节。
For an external coolant system (optional), please contact your ANCA
branch for details.
ANCA
标准冷却液过滤系
统
ANCA
Standard
Coolant
Filter
System
3600
上料机
OADER
TX7+
图 1,TX7+的平面图
Figure 1. Floor plan of TX7+
3600
如有需要,
机床变压器
M/C
Transformer
if required
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6. 机床从木托板上卸下 Mach ine Removal from Wooden Sled
6.1 震动显示器 Shock Indicators
ANCA 公司一贯尽力将机床以最佳状态运输至客户。TX7+磨床配有震动指示器,
在正常情况下显示为红色,但机床一旦在运输中受到震动或经使用之后,震动指示
器就会显示为蓝色,警告机床可能已不在校准状态。如震动指示器显示为蓝色,请
立刻通知 ANCA 公司。下图显示了机床上震动指示器的位置。
Every effort is taken to ensure that the machine is delivered to the
customer in first class condition. The TX7+ includes shock indicators,
these are red under normal circumstances, but if the machine should
be subject to a shock during transport, or use, this turns blue. This
gives warning that the machine may be out of alignment. Please notify
ANCA immediately if any of the indicators have turned blue! The
diagrams below show the positioning of the shock indicators on the
machine.
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6.2 卸除步骤 Removal Procedure
第一步 Step 1.
小心将从机床上切除包装袋。
Remove the Seet Bag from the machine by carefully cutting it off.
Check the color of the ‘Shock’ indicators. Normally, they are RED. If
your TX7+ has been dropped or damaged during transportation, the
indicators will turn BLUE.
如震动指示器显示为蓝色,请立刻通知 ANCA 公司。
Please notify ANCA immediately if any of the indicators have
turned BLUE!
To separate the TX7+ from the sled, unscrew the leveling bolts
attaching the machine to the sled. These bolts are found in 7 places
under the top flange of the main sled rails. A 24mm socket is
necessary to remove these bolts.
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第四步 Step 4.
分别卸除附于托板上的所有附件。
Remove any accessories attached separately to the sled.
使用机床的叉车升降口升降 TX7+。 切勿此时将 TX7+放置于地面!
Lift the TX7+ with forklift utilising the M/C’s forklift channels. Do not
put TX7+ on th e ground yet!
Tighten the bolt with the lock nut in point 1 (middle of the base, left
hand end from operator), leave the locknuts for points 2 and 3 on the
right hand front and rear of the TX7+ loose.
The TX7+ has three coolant inlets and one coolant output chute. These
three coolant inlets are located on the LH side of the machine coolant
outlet as observed when standing in front of the loader (please refer
the drawing below).
The coolant flows out through a circular 165.1mm (6”) OD coolant
outlet flange and located at the LH side of the machine as observed
when standing in front of the loader. The centre of the coolant outlet is
approximately 310mm from the floor.
标准 ANCA 系统或其他外部系统都是通过 XTB20(界面终端块)连线的。
The standard ANCA system or other external systems are wired via
XTB20 (Interface Terminal Block).
3/4
英寸
90
430
585
冷却管出口离地高度大约为
165.1
毫米(6英寸)外圆
冷却液出口法兰输出
Coolant outlet = Approx.
310mm from the floor,
165.1mm
主冷却管入口(输入砂轮)
为一
1/4
英寸的标准管螺纹
Main coolant inlet (feeds to
the wheel)
Male 1 ¼” BSP fitting
provided
OD flange
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标准 ANCA 冷却系统的干线电压由机床供应。控制信号和电源电压都是通过电器箱
一侧的一 16 路 HTS 插头供电的。
The mains voltage for the standard ANCA coolant system is supplied by
the machine. Control signals and supply voltage are supplied via a
16way HTS plug located on the side of the electrical cabinet.
其他外接冷却系统需要一个单独的电源供应。
A separate power drop is required for other external systems.
控制信号需要通过位于电器箱一侧的密封管连线。(备有预先冲压好的孔。)
Control signal will need to be wired via glands which can be mounted
on the side of the electrical cabinet (pre-punched holes are available).
如果您选择了除 ANCA 标准系统以外的其他系统,请向您所在的 ANCA 分公司代
表咨询。客户必须安排整合非 ANCA 标准的系统。对于由其他生产商供应的设备,
ANCA 概不承担任何责任。
If you select a system other than ANCA Standard System, please
consult your ANCA Branch representative. The integration of nonstandard ANCA system has to be arranged by the customer. ANCA will
not be responsible for the equipment supplied by other manufacturers.
有关 XEXTN 结构,请参考电力图 952-0-02-7000 表 20。
Please refer to electrical drawing 952-0-02-7000 SHT20 for XEXTN
layout.
有关 ANCA 冷却管电力线路的信息,请参考 952-0-00-8100 表 157。
For ANCA cooljet electrical connections please refer to 952-0-00-8100
SHT157.
8.2 灭火系统 Fire System
当使用油基冷却液,尤其是在进行无人班次的操作时,强烈建议使用自动灭火系
统。
An automatic fire extinguishing system is highly recommended when
using oil based coolants and especially in unmanned shift operation.
双重火警装置与紧急停止功能相互锁定。
Dual chain alarm interlocked with Emergency Stop on Fire alarm.
机床可向 ANCA TX7+标准灭火系统提供电力(110伏特交流电单相 2 安培)。
Power (110VAC single phase at 2 AMPS) is available from the machine
for the ANCA TX7+ Standard fire systems.
如果您选择了除 ANCA 标准系统以外的其他系统,请向您的 ANCA 分公司代表咨
询。客户必须安排整合非 ANCA 标准的系统。对于由其他生产商供应的设备,
ANCA 概不承担任何责任。
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If you select a system other than ANCA Standard System, please
consult your ANCA Branch representative. The integration of nonstandard ANCA system has to be arranged by the customer. ANCA will
not be responsible for the equipment supplied by other manufacturers.
备选 ANCA 供应系统 Optional ANCA supplied systems
二氧化碳(CO2)灭火系统是一种利用固定喷嘴媒介配电网的工程系统。系统能够通
过转移支持燃烧的含氧空气以应对 A,B,C 险级的火灾。
The Carbon Dioxide (CO2) Fire Suppression System is an engineered
system utilizing a fixed nozzle agent distribution network. The system
will extinguish fires in Class A, B and C hazards by displacing the air
containing oxygen, which supports combustion.
系统可以通过自动系统操作的侦察和控制设备启动,并且在需要的状况下可以进行
本地和远程的人工操作。
The system can be triggered by detection and control equipment for
automatic system operation as well as provides local and remote
manual operation if needed.
适用标准:Applicable standards:
• UL 清单所列 EX-2968
UL listed EX-2968;
• USCG 批准,批准号为 162.038/7/0
USCG approved under Approval No. 162.038/7/0;
• 由工厂共同研究公司批准 Approved by Factory Mutual Resear ch Corp.
• AUTOPULSE 控制系统达到 NFPA 70 和 NFPA 72 的要求
AUTOPULSE Control System meets requirements of NFPA 70 and
NFPA 72.
热探测器自动探测到火苗后,二氧化碳灭火系统随即自动启动。热探测器是通过一
灵活的钢管连接到火灾探测控制面板上的。
The Carbon Dioxide system shall be automatically operated upon
detection of a fire by the thermal detector. The thermal detector is
connected to the Fire Detection Control Panel via a flexible steel
conduit.
系统也可通过一位于操作门附近的由人工控制杆控制的启动器进行人工操作。
Manual operation of the system is possible via a manual lever operated
actuator, which is located near the operator door.
Coolant mist within the machine can be drawn out using a filter mist
extraction system. A 150mm (6”) OD circular flange is provided for
this purpose. A separate power drop provides the power for this unit.
ANCA TX7+ 标准油雾分离器可使用机床电源(110 伏特交流电单相 1 安培)。
Power (110VAC single phase at 1 AMP) is available from the machine
for the ANCA TX7+ Standard mist extractor.
如果您选择了除 ANCA 标准系统以外的其他系统,请向您的 ANCA 分公司代表咨
询。客户必须安排整合非 ANCA 标准的系统。对于由其他生产商供应的设备,
ANCA 概不承担任何责任。
If you select a system other than ANCA Standard System, please
consult your ANCA Branch representative. The integration of nonstandard ANCA system has to be arranged by the customer. ANCA will
not be responsible for the equipment supplied by other manufacturers.
A minimum 6 BAR (87 PSI) air supply is required for the grinder and
loader. The air is used to air purge the spindle, manipulate the pop-up
steady, pneumatic actuator and air blast, automatic wheel changer,
loader door and grip pers. The inlet fitting is a 3/8” Barb, a shutoff
valve is provided at the air inlet to the machine.
压缩空气质量 Compressed Air Quality
所有 ANCA 磨床刀具都设有一 5 微米的过滤调节器,此过滤调节器含有自动排水功
能。除了磨床的气喷系统外,还同时使用了一只可将空气质量过滤至 0.01 微米的接
合过滤器。此过滤器亦含有自动排水装置。
Every ANCA machine tool is equipped with a 5 micron filter/regulator
which incorporates an automatic drain feature. A coalescing filter, that
filters the air quality to 0.01 micron, is also used in conjunction with
the air purging services on the machine tool. This filter also has an
automatic drain facility.
传输到两过滤调节器的压缩空气必须达到以下标准:
It is a pre-requisite that the compressed air, delivered to both the filter
regulators, complies with the following criteria:
空气质量 Air Quality : ISO 8573-1 第四级 ISO 8573-1 Class 4
最低压力 Minimum pressure : 6 巴(87 psi) 6 bar (87 PSI)
空气中不能含有液体污染物质(不能含有油质或水)。
Air must contain no gross liquid contaminants (no flow of oil or
water).
The figures quoted in this document for air consumption use the
following format. A steady state air consumption rate (in cubic feet per
minute ‘CFM’) is given, along with expected consumption ‘spikes’.
These air consumption spik es are usually due to air blasting of the
collet. The spikes are specified in terms of:
• 数量(以每分钟立方英尺单位))Magnitude (CFM)
• 预期持续时间(最长预计持续时间,以秒为单位)Expected duration
(maximum expected duration in seconds)
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•预期频率(每小时预计最多耗气峰值次数)Expected frequency
(maximum expected spikes per hour)
这样购有我们机床的客户就可以确保其供气系统达到我们机床的需求。
This will allow a customer purchasing one of our machines to ensure
their air system can meet the demands of our machines.
Note that the stated figures are the average for pressure spike
conditions. ie the maximum during a pressure spike condition may
exceed or drop below the stated figure. This figure stated is calculated
from measuring actual flow for each stage of a cycle sequence then
dividing by the total cycle time.
客户可将流动率乘以预计周期频率以确认供气要求。耗气高峰的预计频率已列明。
Customers can confirm pneumatic supply requirement by multiplying
the flow rates by the predicted cycle frequency. Expected frequency for
each spike is given.
已列出稳定状态下的耗气率(只在机床空气清洁时)每分钟 11 立方英尺
Steady State Consumption (Machine Air Purges Only): 11 CFM
耗气峰值 Possible Air Consumption Spikes:
•上料周期间(夹头气喷清洁时)
During Tool Loading Cycle (with Collet Air Blast)
平均峰值 Spike Average : 每分钟 5 立方英尺+5 CFM
峰值平均持续时间 Spike Average duration : 8 秒 8 seconds
平均预期频率 Average expected frequency : 每小时 20 次 20 per
hour
•砂轮转换周期间(砂轮杆气喷清洁时)During Wheel Changing
Cycle (with Wheel Arbors Air Blast)
平均峰值 Spike Average : 每分钟 10 立方英尺+10 CFM
峰值平均持续时间 Spike Average duration : 6 秒 6 seconds
平均预期频率 Average expected frequency : 每小时 40 次 40 per
hour
警告 WARNING!
如未达到最低要求,将可能导致无效质保。 如有不明之处,请联系您
的本地压缩空气经销商。
Failure to meet minimum requirements may void warranty.
If unsure, please contact your local compressed air dealer.
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10. TX7+机床电源要求 TX7+ Machine Power
Requirements
ANCA 磨床电力电缆的运行和终止应由客户方完成。
It is the customer’s responsibility to run and terminate the power cable
to the ANCA grinder.
TX7+要求三相电力和接地。应从右手边的电器箱顶部进入主隔离器。电器箱顶部入
口处设有一顶盖。
The TX7+ requires 3-phase power and earth. Access to the mains
isolator is from the top of the electrical cabinet on the right hand side.
There is a cover plate for access in the top of the electrical cabinet.
三相电力供应必须互相平衡,并且必须达到以下要求。电力供应可按照以下所列:
The 3-phase supply must be equally balanced and must not deviate
from the requirements below. The power supply can be of the following
voltages: