Analog Devices AN639 Application Notes

AN-639
ACTIVE POWER
REACTIVE POWER
APPARENT POWER
APPLICATION NOTE
One Technology Way • P.O. Box 9106 • Norwood, MA 02062-9106 • Tel: 781/329-4700 • Fax: 781/326-8703 • www.analog.com
Frequently Asked Questions (FAQs)
Analog Devices Energy (ADE) Products
By Rachel Kaplan
GENERAL How do I get samples of a preliminary product and evaluation board?
Request samples of prereleased products (products with preliminary data sheets) through your local distributor or sales representative. For our Sales and Distributors list­ing, go to www.analog.com/salesdir/continent.asp. Please be sure to tell them that the product is prereleased. The preliminary data sheet, if available, should include the evaluation board part number in the Ordering Guide section.
METERING Why are electronic meters (solid-state meters) better than electromechanical meters or analog electronic meters?
Electronic meters have high accuracy over a wide cur­rent dynamic range, are able to handle higher currents, have low power consumption, are reliable and robust (stable over time and temperature), and don’t have gears that wear out or magnets that saturate with dc current. They do not require precision mechanics or have large tolerance variations over temperature. Electronic meters more easily enable new functionalities such as automatic meter reading (AMR), multitariff billing, tamper proof­ing, prepayment meters, load shedding, power outage detection, and power factor detection. Electronic meters offer fl exibility of design, and can easily be reconfi gured and updated (e.g., software update). They have easy and stable calibration without hardware adjustment and are simpler to manufacture, transport, and install. Electronic meters offer utilities a wider supply base of manufac­turers—and the competitive environment helps keep the cost of this solution down.

What is the life span of a solid-state meter?

The ADE ICs have been tested using an accelerated life test. The results proved the ADE performance to be accurate and reliable for 60 years. The life span of the meter can be affected by the meter’s design and component selection. The reference design described in the AN-559 and AN-563 Application Notes provide a proven meter solution, which is a good starting point for designing a solid-state energy meter.

What is the difference between active, reactive and apparent energy?

Active energy is measured in kilowatt-hours, while reac­tive and apparent energy are VAR hours and VA hours, respectively. Figure 1 shows the relationship between active, reactive, and apparent energy. The relationship described in the fi gure holds true for pure sinusoids at the fundamental frequency. In the presence of harmon­ics, this relationship is not valid. See also the FAQ:
is power factor?
Figure 1. Power Triangle
The relationships are as follows: Active Power = VI cos Reactive Power = VI sin Apparent Power = VI Power Factor = cos
What
TABLE OF CONTENTS
CURRENT SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ALL ADE PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ADE775x: SPI
ADE775x: ANALOG CALIBRATION PRODUCTS . . . . . . 7
SINGLE-PHASE PRODUCTS . . . . . . . . . . . . . . . . . . . . . . 7
ADE7751/ADE7755 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ADE7757 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ADE7753 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ADE7756 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ADE7759 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
POLYPHASE PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . 9
ADE7752 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
ADE7754 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
®
INTERFACE PRODUCTS . . . . . . . . . . . . 5
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AN-639

What is power factor?

The quantity cos() is known as power factor, where is the angle between active and apparent power vectors (and no harmonics are present). Power factor is, therefore, the ratio between real and apparent power. See Figure 1. Some utilities will charge a penalty for low power factor. Common causes of low power factor are induction motors and transformers. Reactance is introduced onto the line when current is displaced or shifted out of phase with the voltage by an angle .
CURRENT SENSORS What current sensor should I use with ADE ICs?
Analog Devices does not currently partner with or recommend any current sensor manufacturer. Meter manufacturers and other customers must perform their own evaluation and selection of current sensors. If the full dynamic range of ADE77xx performance is desired, then care should be taken to use current sensors that have the desired accuracy over this range.
What are the benefi ts and drawbacks of the different current sensor technologies?
Sensor Benefi ts Drawbacks
Low Resistance Very low cost, Poor high current Shunt good linearity capability, dc offset, parasitic inductance
Current High current Hysteresis/saturation Transformer performance, due to dc, phase shift low power consumption
Hall Effect High current Hysteresis/saturation, Sensor performance, higher cost, wide dynamic temperature drift range
Rogowski Coil Low cost, no Output is derivative (Air-Core CT) saturation limit, of voltage signal— low power requires an analog consumption, (or digital) integrator. immunity to EMI sensitivity. dc offset, wide dynamic range, very low tem­ perature range
The ADE7753 and ADE7759 have a built-in digital integrator for easy interface with a Rogowski coil. In all cases, the integrator can be turned off to interface with a current transformer (CT) or shunt.

What are the considerations for selecting the shunt?

The following are several main considerations for shunt selection:
Power consumption requirement: According to IEC 61036, the power consumption per channel cannot exceed 2 W. Larger shunts consume more power.
Thermal management consideration: For a large (high resistance) shunt, there will be signifi cant temperature rise if the current is large.
Shunt quality: The self-heating of the shunt can increase its resistance. The output signal can vary because of this, and affects the accuracy of the meter.
Ta mpering consideration: The resistance of the shunt should be as close to a wire as possible to minimize the effect of any attempt to divert the current using an external wire.
The shunt should provide reasonable signal levels to the IC over the current operation range.

What are the considerations for selecting a current transformer (CT)?

Care should be taken to ensure that the dynamic range for current sensing with a given CT is large enough for the application. Current transformers can saturate under large dc or high current, and designers should choose CTs rated for their needs. CTs can introduce phase shift and should be chosen according to the designer’s ability to compensate for this error.

How do I compensate for the phase shift of my current sensor (or phase mismatch between channels)?

For products such as ADE7751 and ADE7755 (single­phase) or ADE7752 (3-phase), the only way to compensate for phase mismatch is by hardware. The phase mismatch at line frequency can be corrected by adjusting the corner frequency of the RC fi lter (used for antialiasing on the input channels) to create a phase shift to offset the phase error from the CT. Application Note AN- 563 has some detailed information about how to adjust the phase mismatch.
For products like the ADE7753, ADE7756, ADE7759 (single-phase), or ADE7754 (3-phase), you can use the internal PHCAL register to adjust the phase lead/lag. Adjusting the phase mismatch is a simple procedure of writing to the register. Refer to the data sheet of the respective product for details. If the compensation range is beyond that of the PHCAL register, a combination of both hardware and software phase adjustment can be used. For example, you can use the hardware method to roughly compensate the default phase mismatch and use the PHCAL register as a fi ne adjustment in production.

How do I calculate the burden resistor to use with my current transformer?

The burden resistor depends on the maximum current (I
), the input level to the ADC (y), and the number of
MAX
turns in the CT being used (CTRN). At maximum current, the input signal at the current channel should be at half input full scale* to allow headroom.
Full Scale
y
== =
2
176.8
mV
peak
rms
, 500 mV
=
*Full Scale is 660 mV
Refer to the product data sheet for specifi cation.
500
peak
mV
2
, or 1 V
353.55
peak
, depending on the product.
peak
–2–
2
mV
rms
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The following equations apply:
I
MAX
CTRN
Solve for RB. For example, if I

How does the Rogowski coil work?

The basic operating principle of a Rogowski coil is to measure the primary current through mutual inductance.
When current passes through a conductor, a magnetic fi eld forms around the conductor. The magnitude of the magnetic fi eld is directly proportional to the current. The changes in the magnetic fi eld induce an electromotive force (EMF) within a wire loop. The EMF is a voltage signal and is proportional to the changes in the magnetic fi eld inside the loop. The output voltage of the loop is, therefore, proportional to the time differentiation (di/dt) of the current.
A Rogowski coil is typically made with an air core, so, in theory, there is no hysteresis, saturation, or nonlinearity. Because the Rogowski coil relies on measuring magnetic fi eld, it makes this type of current sensor more susceptible to external magnetic fi eld interference than the CT.
Details and equations can be found on the ADI website in the technical article entitled “Current Sensing for Energy
Metering.”
Where can I fi nd a Rogowski coil?
Currently, the ADE product development group is looking for an appropriate open-market Rogowski coil manufac­turer. We will notify interested customers of our fi ndings. If you would like this notifi cation, send your contact infor­mation and request to energy.meter@analog.com. Meter manufacturers working with their proprietary sensors and ADE products are very happy with the performance of ADI’s digital integrator and sensor interface.
How can I use one CT or Rogowski coil in a single-phase, 3-wire confi guration (ANSI 2S)?
In the United States (and some other locations), residential power is distributed in a single-phase, 3-wire confi gura­tion. Two wires, namely L1 and L2, have voltage signals that are 180º out of phase with each other and share a common neutral wire. In theory, two energy measurement ICs and two sensors are required. However, an approxima­tion method (which is generally very close to the actual situation) can be used such that only one measurement IC and one current sensor is needed. The assumption in this case is that the amplitude of the two phase wires is the same (they are 180° out of phase). One can simply use the voltage difference between L1 and L2 and multiply by
==2
y
x
MAX
R
B
x
is 113.1 A rms, RB = 4.5.
the sum of the currents in L1 and “reverse” of L2. Here’s the math:
Instantaneous Power on L1 = V1N Current L1 Instantaneous Power on L2 = V2N Current L2 Instantaneous Total Power = Power on L1 + Power on L2
= V1N Current L1 + V2N Current L2
Assuming V1N = V2N = (V1N – V2N)/2
Instantaneous Total Power
= V1N Current L1 + V2N Current L2 = V1N Current L1 – V1N Current L2 = ((V1N – V2N)/2) (Current L1 – Current L2)
The divide by 2 factor is compensated for in the calibra­tion process.
In the AN-564 Application Note, the CT is used for sum­ming the current properly. Use one CT with both L1 and L2 passing through in opposite directions to generate the sum of the two currents, or use two CTs to monitor individual phase currents and sum them externally (by connecting the two in parallel). Take care when using a single CT for the summation; the CT needs to be able to handle the total current in both phases. For example, if each phase wire has a maximum of 100 A, the CT needs to have a 200 A capability.
ALL ADE PRODUCTS Which metering standards do ADE products meet?
ADE ICs’ performance meets the IEC 1036, IEC 61036, ANSI, and other derived specifi cations. Please refer to individual product specifi cations found on product data sheets for details or confi rmation of compliance with other metering specifi cations.

Can ADE ICs be used in both 50 Hz and 60 Hz environments?

Yes. ADE ICs’ performance over frequency (45 Hz to 70 Hz) can be seen in the Typical Performance Characteristics section of each data sheet.

Do I have to use the recommended CLKIN frequency?

ADI performs extensive testing using the recommended CLKIN frequency. The specifi ed CLKIN frequency is the only frequency for which the product specifi cations and part performance are guaranteed. Changing the CLKIN frequency from 3.5 MHz (ADE7751, ADE7753, ADE7755, ADE7756, ADE7759) or 10 MHz (ADE7752, ADE7754) will change the constants given in the data sheet equations, as well as register resolutions, CF, F1, and F2 pulsewidths.

Can I use a 3.3 V digital supply with ADE775x?

No, the digital supply is not supposed to work at 3.3 V.

How do I interpret the sign of the reactive or active power in the ADE ICs?

Figure 2 demonstrates how to interpret the sign of the energy registers.
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ACTIVE (–) REACTIVE (–)
ACTIVE (–) REACTIVE (+)
ACTIVE (+) REACTIVE (–)
I
60= ;PF=–0.5
–60= ;PF=+0.5
I
ACTIVE (+) REACTIVE (+)
CAPACITATIVE: CURRENT LEADS VOLTAGE
V
INDUCTIVE: CURRENT LAGS VOLTAGE
Figure 2. Sign of Reactive and Active Power in ADE ICs

Do ADE chips measure power or energy?

ADE energy measurement products have ADCs on the analog input channels that convert the ac voltage and current signals to digital bit streams. The voltage and current bit streams are multiplied in the digital domain; the product is instantaneous power. Internally, this pow­er is accumulated over time. This is energy. Therefore, ADE chips measure energy and not power. The instan­taneous power, if required, can be derived in our serial interface (SPI) parts (ADE7753, ADE7754, ADE7756, and ADE7759) by using the waveform sample register to read the bit streams.
Why do I need antialiasing fi lters on the input channels?
Antialiasing filters are required for the ADCs at the input terminals of the ADE IC to prevent possible distor­tion due to the sampling in the ADC. The ADCs in the ADE775x family have a high sampling rate (approxi­mately 800 kHz). As the Nyquist theory tells us, image frequencies near the sampling frequency can get folded back around half the sampling frequency (450 kHz) and end up in the band of interest (between 50 Hz and 60 Hz), causing distortion. A simple low-pass fi lter can attenuate the high frequencies (near 900 kHz) so they will not end up in the band of interest for metering (less than 2 kHz).
How do I design the antialiasing fi lters?
A simple RC low-pass fi lter is suffi cient for antialiasing fi lters in this application. The AN-559 Application Note, the ADE7755 reference design documentation, explains how to design simple antialiasing fi lters for ADE77xx products.
Where did the factor of 3 in 3SRC come from in the formula H(s) = 1/(S
2ⴛR2ⴛC2
+ 3SRC + 1) for two RC fi lters in series
(AN-559, Figure 12)?
V
R1
IN
C1
R2
C2
V
OUT
Figure 3. Two RC Filters in Series
For a fi lter network with two RC fi lters in series, the following equation applies:
H(s) = 1/((1 + sR1C1)(1 + sR2C2) + sR1C2) with R1 = R2 and C1 = C2
An estimation of two fi lters in series is H(s) = G(s)W(s) where G(s) and W(s) represent the transfer functions of the individual fi lters. This estimation would give the result (with R1 = R2 and C1 = C2) with a 2sRC term in the denominator.
This estimation neglects the “crossover” term sR1C2 that is seen in the more exact equation. You can prove this by deriving the transfer function from the circuit without estimation.
AN-559 explains how to use the pole location to calculate the resistor and capacitor values for phase matching and cancellation of parasitic shunt inductance.
What is the effect of phase mismatch in the voltage and current channels?
The percentage measurement error in active power caused by any phase mismatch between the voltage and current signal paths can be approximated by the follow­ing formula:
Error Mismatch(Radians) %≈××tan( )θ 100
In the expression, represents the phase angle between the voltage and current. As one can see, a phase mis­match of 0.1° will result in about 0.3% error at a power factor of 0.5. Therefore, special care needs to be taken to ensure phases are precisely matched between the internal signal paths for the voltage and current. A large error can occur at a low power factor with even a small phase mismatch.

How do I calibrate the ADE metering IC?

For products such as ADE7751 and ADE7755 (single­phase) or ADE7752 (3-phase), calibration is done by hardware. These products require resistor divider net­works on the voltage channel. See the related application notes and product data sheets for details.
For products like ADE7753, ADE7756, ADE7759 (single­phase) or ADE7754 (3-phase), calibration is done using the registers through the SPI interface. Refer to product data sheets and application notes for details.

At what test current do I calibrate my meter?

Meters are typically calibrated at a specifi ed base current (IB). This current is usually 10% of the maximum current (I

Are there any differences internally between the ADE775x DIP, SSOP, or SOIC packages?

The difference is only in the package. The part’s perfor­mance is not affected by its package.
There are both analog ground (AGND) and digital ground (DGND) on the ADE7755 and ADE7751. Why are both pins connected to the analog ground plane on the reference design?
The ADE7755 and ADE7751 do not produce signifi cant digital noise. Therefore, the whole IC can be set on the quiet analog ground plane to minimize noise pickup from other sources. Furthermore, this arrangement enables a larger ground plane on the PCB. The key point here is to have the digital output pins (F1, F2, REVP, and CF) connect to the digital ground plane.
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To which ground plane should the current sensing be connected?

The digital ground plane. This can not only reduce the noise from the noisy supply line entering the analog ground plane, but can also divert the energy away from the IC in an ESD event.

To which ground plane should the crystal oscillator be connected?

The digital ground plane.

What are the considerations for designing the ground plane on an energy meter PCB?

The analog ground plane and digital ground plane should be physically separated from each other and should be connected only at one point (star ground confi guration). Preferably, the two ground planes should be connected through a ferrite to minimize the noise from the digital ground plane entering the analog ground plane.

What are the system design considerations for electrical fast transient (EFT) burst testing?

The following are some useful tips:
• Use ferrites at points where the meter is connected to the line.
• Use a metal oxide varistor (MOV) and shunt capac ­itor between the line wires.
• Maximize the physical distance between the areas with possible high voltage to avoid sparks.

What are the system design considerations for electro magnetic interference (EMI) testing?

The following are some useful tips:
• The ground plane should be made as large as possible.
• Use a short signal path on the analog portion of the PCB.
• Eliminate ground loops.
• Use short and tight twisted-pair wires.
• Consider physical shielding.
ADE775x: SPI INTERFACE PRODUCTS Can the ADE775x (ADE7753, ADE7754, ADE7756, ADE7759) handle bidirectional energy fl ow?
Ye s, t he AD E7 75x (ADE7 753, ADE775 4, ADE7756, ADE7759) can handle bidirectional energy fl ow. The energy registers are signed.

Can ADE775x (ADE7753, ADE7754, ADE7756, ADE7759) be used for dc energy measurement?

Ye s, the ADE775x (ADE7753, ADE7754, ADE7756, ADE7759) can be used for dc energy measurement when the HPF in Channel 1 is turned off. Note, however, that there are dc offsets from the ADC in both Channels 1 and 2, so you need to perform a dc calibration to offset the error. You can achieve this by writing to the CH1OS, CH2OS, or APOS register to offset the error term CH1_OS1 CH2_OS2.

Which products can be used with the Rogowski coil (air-core CT, di/dt sensor)?

The ADE7753 and ADE7759 are the single-phase prod­ucts that can be used with a di/dt sensor. In all cases, the integrator that enables this direct interface can be disabled (refer to product data sheet for register maps) so that a current transformer (or shunt) can be used as the current sensor.

Are there any special considerations for SPI timing to interface with the MCU?

During a multibyte data transfer, there must be at least 4s between bytes (t This includes writing to the communication register (the command byte that initiates SPI communication), i.e., the rising edge of SCLK should not occur until 4 s after the falling edge of the write to the communication register. For a fast MCU, the transfer time could be fast enough to violate this timing specifi cation.

Which ADE products give reactive energy?

ADE7753.
How does ADE77xx VAR (reactive energy) calculation work?
ADE energy measurement products calculate VAR using a single-pole low-pass fi lter with a constant 90° phase shift over frequency and attenuation of 20 dB/decade. The cut­off frequency of the low-pass fi lter is much lower than the fundamental frequency, so it provides a 90° phase shift at any frequency higher than the fundamental frequency and attenuates these frequencies by 20 dB/decade. This solution is susceptible to variations of the line frequency. However, a dynamic compensation of the gain attenua­tion with the line frequency can be achieved by evaluating the line period of the signal. The ADE products also have a period register that may be used for this compensation purpose (ADE7753). For a full description and comparison of VAR calculation methods, see the technical article entitled, “Measuring Reactive Power in Energy Meters,” on the ADI website.
How many line cycles do I have to accumulate over to get a stable energy register reading from the ADE775x?
The reading will be stable in one half cycle, but the issue is the accuracy. The accuracy of the reading will be 1/n of LSB accumulated. This is similar to a quantization error in an ADC.
What is the smallest number of LINCYC to get a meaningful energy reading?
You can adjust the number of half line cycles and make a tradeoff between low current accuracy and the time it takes to read out each phase.
100 half cycles @ 60 Hz = 1.667 sec  32 LSB/sec = 53.333 = 53 (due to rounding, and causes the error). The error in any measurement is going to be ± 0.5 LSB.
Therefore, the accuracy = 1 LSB of error/53 LSB = 1.875%.
and t10 in the product data sheet).
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