Analog Devices ADE7756EB Datasheet

PRELIMINARY TECHNICAL DATA
Evaluation Board Documentation
Preliminary Technical Data
FEATURES Evaluation Board is designed to be used together with
accompanying software to implement a fully functional Energy Meter (Watt-Hour Meter).
Easy connection of various external transducers via
screw terminals.
Easy modification of signal conditioning components
using PCB sockets. LED indicators on logic outputs CF, ZX, SAG and IRQ. Optically isolated data output connection to PC parallel port. Optically isolated frequency output (CF) to BNC. External Reference option available for
on-chip reference evaluation.
GENERAL DESCRIPTIONGENERAL DESCRIPTION
GENERAL DESCRIPTION
GENERAL DESCRIPTIONGENERAL DESCRIPTION
The ADE7756 is a high accuracy electrical power mea­surement IC with a serial interface and a pulse output. The ADE7756 incorporates two second order sigma delta ADCs, reference circuitry, temperature sensor and all the signal processing required to perform active power and energy measurement. This documentation describes the ADE7756 evaluation kit Hardware and Software functionality. The ADE7756
AD7756 Energy metering IC
EVAL-ADE7756EB
evaluation board, together with the ADE7756 data sheet and this documentation provides a complete evaluation platform for the ADE7756. The evaluation board has been designed so that the ADE7756 can be evaluated in the end application, i.e., Watt-Hour Meter. Using the appropriate transducers on the current channel (e.g., shunt, CT etc.) the evaluation board can be connected to a test bench or high voltage (240V rms) test circuit. An on-board resistor divider network provides the attenuation for the line voltage. This application note also describes how the current transducers should be connected for the best performance. The evaluation board (watt-hour meter) is configured and calibrated via the parallel port of a PC. The data interface between the evaluation board and the PC is fully isolated. Windows board which allows it to be quickly configured as an energy meter. The evaluation board also functions as a stand alone evaluation system which can be easily incorporated into an existing system via a 25 way D-Sub connector.
The evaluation board requires two external 5V power supplies (one is required for isolation purposes) and the appropriate current transducer.
TM
based software is provided with the evaluation
FUNCTIONAL BLOCK DIAGRAM
V1P
V1N
AGND
V2N
V2P
AGND
Filter
Network
Filter
Network
&
Attenuation
Optional External
2.5V Reference
AV
DD
ADE7756
AD780
PROTOTYPE
AREA
DV
DD
BNC
External Clock in
DGND
74HC08
74HC08
REV. PrB 01/01
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.
+5V
DOUT SCLK
DIN
CS
RESET
CF ZX
SAG
One Technology Way, P.O. Box 9106, Norwood. MA 02062-9106, U.S.A. Tel: 617/329-4700 Fax: 617/326-8703
V+
Isolated Frequency
IRQ
V-
Connector to
PC Parallel
Port
BNC CF
output
EVAL-ADE7756EB
PRELIMINARY TECHNICAL DATA
PRELIMINARY TECHNICAL DATA
ANALOG INPUTS (SK1 AND SK2)ANALOG INPUTS (SK1 AND SK2)
ANALOG INPUTS (SK1 AND SK2)
ANALOG INPUTS (SK1 AND SK2)ANALOG INPUTS (SK1 AND SK2)
Voltage and current signals are connected at the screw termi­nals SK1 and SK2 respectively. All analog input signals are filtered using the on-board anti-alias filters before being presented to the analog inputs of the ADE7756. The default component values which are shipped with the evaluation board are the recommended values to be used with the ADE7756. The user can easily change these components, however this is not recommended unless the user is familiar with sigma-delta converters and also the criteria used for selecting the component values for the analog input filters—see AN-559 for a more comprehen­sive description of the anti-alias filters and their function.
Current sense inputs (SK2)
SK2 is a three-way connection block which allows the ADE7756 to be connected to a current transducer. Figure 1 shows the connector SK2 and the filtering network which is provided on the evaluation board. The resistors SH1A and SH1B are by default not popu­lated. They are intended to be used as burden resistors when a CT is used as the current transducer—see using a CT as a the current transducer. The RC networks R41/C11 and R42/C21 are used to provide phase compensation when a shunt is being used as the current transducer—see using a shunt as the current transducer. These RC networks are easily disabled by placing JP15 & JP25 and removing C11 & C21 (sock­eted). The RC networks R50/C50 & R51/C51 are the anti-alias filters which are required by the on-chip ADCs. The default corner frequency for these LPFs (Low Pass Filters) is selected as 4.8kHz (1k & 33nF). These filters can easily be adjusted by replacing the components on the evaluation board. However before adjusting the compo­nent values of R50, R51, C50 or C51 the user should first review application note AN-559.
ADE7756
JP2
JP15
R41
100
JP25
R42
100
JP4
SH1A
SK2 1
SK2 2
SH1B
SK2 3
Figure 1 — Current Channel on the ADE7756 evaluation
C11 33nF
C21 33nF
board
JP1
R50
1k
JP3
R51
1k
TP1
C50 33nF
C51 33nF
V1P
TP2
V1N
Using a CT as the current transducer
Figure 2 shows how a CT can be used as a current transducer in a signal phase 3-wire distribution system. This is how electrical energy is distributed to residential users in the United States. Phase A and Phase B are nominally 180° out of phase. The vector addition of the two currents is easily achieved by using two primary turns of opposite polarity on the CT.
33nF
33nF
TP1
TP2
ADE7756
V1P
355mV rms
V1N
Phase A
I max = 80A
CT
1:1800
Phase B
SH1A
SH1B
JP15
4
100
JP2
JP25
100
JP4
4
JP1
1k
JP3
1k
Full Scale differential input = 1V Gain = 2
Figure 2 — CT connection to Current Channel
The CT secondary current is converted to a voltage by using a burden resistance across the secondary winding outputs. Care should be taken when using a CT as the current transducer. If the secondary is left open, i.e., no burden is connected, a large voltage could be present at the secondary outputs. This can cause an electrical shock hazard and potentially damage electronic components.
Warning!
Using a CT without a burden resistor can lead to electrical shock.
When using a CT as the current sensor, the phase com­pensation network for a shunt application should be disabled. This is achieved by closing jumpers JP15/JP25 and removing C11/C21. The anti-alias filters should be enabled by opening jumpers JP1/JP3—see Figure 2. Most CTs will have an associated phase shift of between
0.1° and 1° at 50Hz/60Hz. This phase shift or phase error can lead to significant energy measurement errors, espe­cially at low power factors—see AN-559 for more infor­mation. However this phase error can be corrected by writing to the Phase Calibration register (PHCAL) in the ADE7756. The software supplied with the ADE7756 evaluation board allows user adjustment of the Phase Calibration register. See the Evaluation Software Description for more information. For this example, notice that the maximum analog input range on Channel 1 is set to 1V. And the Gain for Chan­nel 1 has be set to 2. The maximum analog input range and gain are set via the Gain register (GAIN)—see the ADE7756 data sheet. The evaluation software allows the user to configure the channel range and gain. This means that the maximum peak differential signal on Channel 1 is
0.5V.
–2–
REV. PrB 01/01
PRELIMINARY TECHNICAL DATA
PRELIMINARY TECHNICAL DATA
Using a shunt resistor as the current transducer
Figure 3 shows how a shunt resistance can be used to perform the current to voltage conversion required for the ADE7756. A shunt is a very cost effective way to perform the current to voltage conversion in a two-wire, single­phase application. No isolation is required in a two-wire application and the shunt has advantages over the CT arrangement. For example a shunt does not suffer from dc saturation problems and the phase response of the shunt is linear over a very wide dynamic range. Although the shunt is predominately resistive, it does have parasitic reactive elements (inductance) which can become significant, even at 50Hz/60Hz. This means that there can be a small phase shift associated with the shunt. However once it is under­stood the phase shift is easily compensated with the filter network R41/C11 and R42/C21—see AN-559 for a detailed discussion of this issue.
Twisted pair connection
200µΩ
80A
BVM-D-R0002-5.0
JP2
JP15
100
JP25
100
JP4
JP1
1k
33nF
JP3
1k
33nF
Full Scale differential input = 0.5V Gain = 16
Figure 3 Shunt connection to Current Channel
The shunt used in this example is a 200µΩ manganin type. The resistance of the shunt should be as low as possible in order to avoid excessive power dissipation in the shunt. Although the shunt is fabricated from a special alloy (manganin) which has a very low temperature coefficient of resistance, excessive heating due to power dissipation can cause measurement inaccuracies when operating at heavy loads over extended periods of time. The manganin shunt used in this example (BVM-D­R0002-5.0) is designed specifically for energy metering applications and is supplied by Isotek Corp. (http://www.isotekcorp.com). This shunt is PCB mountable with a current carrying ability of 70A rms. The technical data supplied by Isotek Corp. gives detailed information regarding PCB layout. Figure 3 shows how the shunt can be connected to the evaluation board. Two sense wired should be soldered to the shunt at the copper/manganium junctions as shown. These sense wires should be formed into a twisted pair to reduce the loop area which will reduce antenna effects. A connection for the common mode voltage can be made at the connection point for the current carrying conductor— see Figure 3.
TP1
33nF
TP2
33nF
ADE7756
V1P
16mV rms
V1N
EVAL-ADE7756EB
Voltage sense inputs
The voltage input connections on the ADE7756 evalua­tion board can be directly connected to the line voltage source. The line voltage is attenuated using a simple resistor divider network before it is presented to the ADE7756. Because of the relatively large signal on this channel and the small dynamic range requirement, the voltage channel can be configured in a single-ended configuration. Figure 4 shows a typical connection for the line voltage.
C54 33nF
JP51
C53 33nF
ADE7756
TP5
V2N
TP4
V2P
200 - 300 mV rms
JP9
JP10
255k
R54
R57
1k
JP3
R56 1k
Neutral
Phase
SK1 1
SK1 2
100 - 250 V rms
JP8
R53
255k
Attenuation
JP7
Network
Figure 4 Voltage Channel on the ADE7756 evaluation
board
Note that the analog inputs V2N is connected to AGND via the anti-alias filter R57/C54 using JP10. Jumper JP9 should be left open. The voltage attenuation network is made up of R53, R54 and R56. The maximum signal level permissible at V2P is 1V peak. Although the ADE7756 analog inputs can withstand ±6V without risk of permanent damage, the signal range should not exceed ±1V with respect to AGND, for specified operation. The attenuation network can be easily modified by the user to accommodate any input signal levels. However the value of R56 (1k) should not be altered as the phase response of Channel 2 should match that of Channel 1— see AN-559 (Attenuation Network).
REV. PrB 01/01
–3–
PRELIMINARY TECHNICAL DATA
EVAL-ADE7756EB
JUMPER SETTINGS
JUMEPER OPTION DESCRIPTION
JP1 Closed This will short out R50. The effect is to disable the anti-alias filter on the
analog input V1P. Default Open.
Open Enable the anti-alias filter on V1P.
JP2 Closed This will connect the analog input V1P to ground. Default Open.
JP3 Closed This will short out R51. The effect is to disable the anti-alias filter on the
analog input V1N. Default Open.
Open Enabe the anti-alias filter on V1N.
JP4 Closed This will connect the analog input V1N to ground. Default Open.
JP 5 A This connects the buffered logic output
IRQ to the LED1.
B This connects the buffered logic output
via an optical isolator.
JP 6 A This connects the buffered logic output
B This connects the buffered logic output
via an optical isolator.
JP7 Closed This will short the attenuation network on Channel 2. Default open.
JP8 Closed This will connect the analog input V2P to ground. Default Open.
JP9 Closed This will short out R57. The effect is to disable the anti-alias filter on the
analog input V2N. Default Open.
Open Enable the anti-alias filter on V2N.
JP10 Closed This will connect the analog input V2N to ground. Default Open.
JP11 Closed This will connect the Analog and Digital ground planes of the PCB. Default
Closed.
JP12 A This connects the buffered logic output CF to the LED4.
B This connects the buffered logic output CF to BNC2 connector via an optical
isolator.
JP13 Closed This will connect an external reference 2.5V (AD780) to the ADE7756.
Open This will enable the ADE7756 on-chip reference.
JP14 Closed This will connect the optical isolator ground to the evaluation board gound
(DGND). If full isolation between the evaluation board and PC is required, this jumper should be left open.
IRQ to pin 10 on the D-Sub connector
SAG to the LED2.
SAG to pin 11 on the D-Sub connector
JP15 Closed This will short out R41. The effect is to disable the phase compensation filter
(for shunts) on the analog input V1P. Default Closed.
JP19 A This connects the buffered logic output ZX to the LED3.
B This connects the buffered logic output ZX to pin 12 on the D-Sub connector
via an optical isolator.
JP20 Closed This connects the AVDD and DVDD supply for the evaluation board together.
Default Closed.
JP21 Closed This connects the DVDD and +5V (buffers) supply for the evaluation board
together. Default Closed.
JP25 Closed This will short out R42. The effect is to disable the phase compensation filter
(for shunts) on the analog input V1N. Default Closed.
JP51 Closed This will short out disconnect Analog input V2P from the ADE7756. Default
Closed.
–4–
REV. PrB 01/01
PRELIMINARY TECHNICAL DATA
PRELIMINARY TECHNICAL DATA
JP20
JP1
JP15
JP2
JP4
JP10
JP7
JP8
JP25
JP9
JP51
JP3
Figure 5 - ADE7756 evaluation board jumper positions
SETTING UP THE ADE7756 EVALUATION BOARDSETTING UP THE ADE7756 EVALUATION BOARD
SETTING UP THE ADE7756 EVALUATION BOARD
SETTING UP THE ADE7756 EVALUATION BOARDSETTING UP THE ADE7756 EVALUATION BOARD
Shown below is a typical set up for the ADE7756 evalua­tion board. In this example a kWh meter for a 3 wire, single phase distribution system is shown. For a more detailed description on how to use a CT as a current transducer see the Current Sense Inputs section of this docu­mentation. The line voltage is connected directly to the evaluation board as shown. Note JP7 should be left open to ensure that the attenuation network is not bypassed. Also note the use of two power supplies. The second power supply is used to power the optical isolation. With JP14 left open, this will ensure that there is no electrical connection between the high voltage test circuit and the PC. The power supplies should have floating voltage outputs.
JP13
AD7756
JP11
EVAL-ADE7756EB
JP21
AB
JP5
JP6
JP19
JP12
AB
The evaluation board is connected to the PC parallel port using the cable supplied. The cable length should not exceed 6 feets (2 meters) or the serial communication between the PC and the evaluation board may become unpredictable and error prone. When the evaluation board has been powered up and is connected to the PC, the supplied software can be launched. The software will automatically start in energy meter mode. The next section describes the ADE7756 evaluation software in detail and how it can be installed and uninstalled.
JP14
REV. PrB 01/01
Neutral
110V
Load
110V
5.000 V
-
+
JP13 = Open JP14 = Open JP15 = Closed JP19 = B JP20 = Closed JP21 = Closed JP25 = Closed
1.0666 Hz
Phase B
110V
10A
10A
Load
Phase A
1:2000
CT
AGND
220V
5.000 V
SK2
SK1
2.5
SH1A
SH1B
2.5
-
+
25mV
R53
255k255k
JP8
V1P
V1N
25mV
JP7
JP10
DVDD
JP1 = Open JP2 = Open JP3 = Open JP4 = Open JP5 = B JP6 = B
JP9
R57
1k
R54
C53
33nF
DGND
SK4
C54
33nF
450mV
+5V
1k
JP7 = Open JP8 = Open JP9 = Open JP10 = Closed JP11 = Closed JP12 = B
V2N
V2P
Figure 6 - Typical set up for the ADE7756 evaluation board
–5–
V+ V-
SK5
BNC2
To PC Parallel Port
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