Analog Devices ADDC02815DA, ADDC02812DA Datasheet

28 V/100 W DC/DC Converters
a
FEATURES 28 V dc Input, 612 V dc @ 8.34 A, 100 W Output
(ADDC02812DA)
28 V dc Input, 615 V dc @ 6.68 A, 100 W Output
(ADDC02815DA) Integral EMI Filter Designed to Meet MIL-STD-461D Low Weight: 80 Grams NAVMAT Derated Many Protection and System Features
APPLICATIONS Commercial and Military Airborne Electronics Missile Electronics Space-Based Antennae and Vehicles Mobile/Portable Ground Equipment
GENERAL DESCRIPTION
The ADDC02812DA and ADDC02815DA hybrid military dc/ dc converters with integral EMI filter offer the highest power density of any dc/dc power converters with their features and in their power range available today. The converters with integral EMI filter are a fixed frequency, 1 MHz, square wave switching dc/dc power supply. They are not variable frequency resonant converters. In addition to many protection features, these con­verters have system level features that allow them to be used as a component in larger systems as well as a stand-alone power supply. The units are designed for high reliability and high performance applications where saving space and/or weight are critical.
The ADDC02812DA and ADDC02815DA are available in a hermetically sealed, molybdenum based hybrid package and are easily heatsink mountable. Three screening levels are available, including military SMD.
ADDC02812DA/ADDC02815DA
FUNCTIONAL BLOCK DIAGRAM
–SENSE +SENSE ADJUST STATUS
V
INHIBIT
SYNC
I
SHARE
TEMP
–V +V
AUX
IN IN
OUTPUT SIDE
CONTROL
CIRCUIT
INPUT SIDE
CONTROL
CIRCUIT
EMI FILTER
PRODUCT HIGHLIGHTS
1. 60 W/cubic inch power density with an integral EMI filter designed to meet all applicable requirements in MIL-STD­461D when installed in a typical system setup
2. Light weight: 80 grams
3. Operational and survivable over a wide range of input conditions: 16 V–50 V dc; survives low line, high line, and positive and negative transients
4. High reliability; NAVMAT derated
5. Protection features include: Output Overvoltage Protection Output Short Circuit Current Protection Thermal Monitor/Shutdown Input Overvoltage Shutdown Input Transient Protection
6. System level features include: Current Sharing for Parallel Operation Inhibit Control Output Status Signal Synchronization for Multiple Units Input Referenced Auxiliary Voltage
ADDC02812DA/ADDC02815DA
FIXED
FREQUENCY
DUAL INTERLEAVED POWER TRAIN
OUTPUT
FILTER
–V
OUT
–V
OUT
V
COM
V
COM
+V
OUT
+V
OUT
REV. A
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781/329-4700 World Wide Web Site: http://www.analog.com Fax: 781/326-8703 © Analog Devices, Inc., 1997
ADDC02812DA/ADDC02815DA–SPECIFICATIONS
ELECTRICAL CHARACTERISTICS
(TC = 258C, VIN = 28 V dc unless otherwise noted; full temperature range is –558C to
+908C; all temperatures are case and TCis the temperature measured at the center of the package bottom.)
Parameter Temp Level Conditions Min Typ Max Min Typ Max Units
INPUT CHARACTERISTICS
Steady State Operating Input
Voltage Range1 (12 V) Full VI IO = ±0.42 A to ±4.17 A 18 28 40 V dc
Steady State Operating Input
Voltage Range1 (15 V) Full VI IO = ±0.34 A to ±3.34 A 18 28 40 V dc
Abnormal Operating Input Voltage
Range (per MIL-STD-704D)1 (12 V) Full VI IO = ±0.42 A to ±3.34 A 16 50 V dc
Abnormal Operating Input Voltage
Range (per MIL-STD-704D)1 (15 V) Full VI IO = ±0.34 A to ±2.67 A 16 50 V dc Input Voltage Shutdown (12 V/15 V) +25°C I 50 52 55 50 52 55 V dc No Load Input Current (12 V/15 V) +25°C I 85 100 85 100 mA Disabled Input Current (12 V/15 V) Full VI 1 2 1 2 mA
OUTPUT CHARACTERISTICS
Regulated Output Voltage (+12 V) +25°CI IO = ±0.42 A to ± 4.17 A, +11.88 +12.00 +12.12 V dc
Regulated Output Voltage (+15 V) +25°CI IO = ±0.34 A to ± 3.34 A, +14.85 +15.00 +15.15 V dc
Cross Regulated Output Voltage (–12 V) +25°CI IO = ±0.42 A to ± 4.17 A, –12.24 –12.00 –11.76 V dc
Cross Regulated Output Voltage (–15 V) +25°CI IO = ±0.34 A to ± 3.34 A, –14.70 –15.00 –15.30 V dc
Line Regulation (12 V) +25°CV IO = ±4.17 A, 4 mV Line Regulation (15 V) +25°CV IO = ±3.34 A, 5 mV Load Regulation (12 V) +25°CV VIN = 28 V dc, 4 mV Load Regulation (15 V) +25°CV VIN = 28 V dc, 6 mV Output Ripple/Noise (Regulated +12 V)5+25°CI IO = ±4.17 A, 45 mV p-p
(Cross Regulated –12 V) Output Ripple/Noise (Regulated +15 V)5+25°CI IO = ±3.34 A, 45 mV p-p
(Cross Regulated –15 V) Total Output Current (IO) 12 V Full VI VO = ±12 V dc, 0.833 8.34 A
Total Output Current (IO) 15 V Full VI VO = ±15 V dc, 0.68 6.68 A Output Overvoltage Protection (12 V) +25°CV IO = ±4.17 A, Open 118 % V nom Output Overvoltage Protection (15 V) +25°CV IO = ±3.34 A, Open 118 % V nom Output Current Limit (12 V/15 V) +25°CV VO = 90% V
Output Short Circuit Current (12 V/15 V) +25°C I 15.5 14.5 A
ISOLATION CHARACTERISTICS
Isolation Voltage +25°C I Input to Output or Any Pin 100 100 M
2, 3, 4
5
5
Case Test ADDC02812DA ADDC02815DA
Full VI IO = ±0.42 A to ± 4.17 A, +11.76 +12.24 V dc Full VI IO = ±0.42 A to ± 4.17 A, +11.76 +12.24 V dc
Full VI IO = ±0.34 A to ± 3.34 A, +14.70 +15.30 V dc Full VI IO = ±0.34 A to ± 3.34 A, +14.70 +15.30 V dc
Full VI IO = ±0.42 A to ± 4.17 A, –12.36 –11.64 V dc Full VI IO = ±0.42 A to ± 4.17 A, –12.36 –11.64 V dc
Full VI IO = ±0.34 A to ± 3.34 A, –14.55 –15.45 V dc Full VI IO = ±0.34 A to ± 3.34 A, –14.55 –15.45 V dc
VIN = 18 to 40 V dc VIN = 18 to 40 V dc VIN = 16 to 50 V dc VIN = 18 to 40 V dc VIN = 18 to 40 V dc VIN = 16 to 50 V dc VIN = 18 to 40 V dc VIN = 18 to 40 V dc VIN = 16 to 50 V dc VIN = 18 to 40 V dc VIN = 18 to 40 V dc VIN = 16 to 50 V dc VIN = 18 to 40 V dc VIN = 18 to 40 V dc IO = ±0.42 A to +4.17 A IO = ±0.34 A to +3.34 A 5 kHz – 2 MHz BW 55 mV p-p 5 kHz – 2 MHz BW 50 mV p-p VIN = 18 to 40 V dc VIN = 18 to 40 V dc Remote Sense Connection Remote Sense Connection
to Case at 500 V dc
Nom 130 130 % IO max
OUT
–2–
REV. A
ADDC02812DA/ADDC02815DA
Parameter Temp Level Conditions Min Typ Max Min Typ Max Units
Case Test ADDC02812DA ADDC02815DA
DYNAMIC CHARACTERISTICS
6
Output Voltage Deviation Due to Step +25°CV IO = ±2.08 A to ±4.17 A 0.850 V
Change in Load (12 V) or ±4.17 A to ±2.08 A
Output Voltage Deviation Due to Step +25°CV IO = ±1.67 A to ±3.34 A 0.850 V
Change in Load (15 V) or ±3.34 A to ±1.67 A
Response Time Due to Step +25°CV IO = ±2.08 A to ±4.17 A 150 µs
Change in Load (12 V) or ±4.17 A to ±2.08 A
di/dt = 0.5 A/µs, Measured to Within 2% of Final Value
Response Time Due to Step Change +25°CV IO = ±1.67 A to ±3.34 A or 150 µs
in Load (15 V) ±3.34 A to ±1.67 A,
di/dt = 0.5 A/µs, Measured to Within 2% of Final Value
Soft Start Turn-On Time (12 V) +25°CI IO = ±4.17 A, from Inhibit 6 15 ms
High to Status High
Soft Start Turn-On Time (15 V) +25°CI IO = ±3.34 A, from Inhibit 6 15 ms
High to Status High
THERMAL CHARACTERISTICS
Efficiency (12 V) +25°CI IO = ±2.5 A 81 85 %
+90°CVI IO = ±2.5 A 81 % –55°CVI IO = ±2.5 A 80 % +25°CI IO = ±4.17 A 81 85 % +90°CVI IO = ±4.17 A 81 % –55°CVI IO = ±4.17 A 80 %
Efficiency (15 V) +25°CI IO = ±2.0 A 81 85 %
+90°CVI IO = ±2.0 A 81 % –55°CVI IO = ±2.0 A 80 % +25°CI IO = ±3.34 A 81 85 % +90°CVI IO = ±3.34 A 81 %
–55°CVI IO = ±3.34 A 80 % Hottest Junction Temperature7 (12 V) +90°CV IO = ±4.17 A 110 °C Hottest Junction Temperature7 (15 V) +90°CV IO = ±3.34 A 110 °C
CONTROL CHARACTERISTICS
Clock Frequency (12 V) Full VI IO = ±0.42 A 0.85 0.99 MHz Clock Frequency (15 V) Full VI IO = ±0.34 A 0.85 0.99 MHz Adjust (Pin 3) V Adjust (Pin 3) V
(12 V) +25°C I 4.7 4.8 4.9 V
ADJ
(15 V) +25°C I 5.9 6.0 6.1 V
ADJ
Status (Pin 4)
V
OH
V
OL
V
(Pin 5)
AUX
VO (nom) (12 V) +25°CI I
+25°CI IOH = 400 µA 2.4 4.0 2.4 4.0 V
+25°CI IOL = 1 mA 0.15 0.7 0.15 0.7 V
= 5 mA, Load 13.00 13.5 14.00 V
AUX
Current = ±4.17 A
V
(Pin 5)
AUX
VO (nom) (15 V) +25°CI I
= 5 mA, Load 13.5 13.9 14.5 V
AUX
Current = ±3.34 A
Inhibit (Pin 6)
V
IL
I
IL
VI (Open Circuit) +25°C I 15 15 V
SYNC (Pin 7)
V
IH
I
IH
I
SHARE
I
SHARE
8
(Pin 8) (12 V) +25° C I Load Current = ±4.17 A 2.65 2.75 2.85 V (Pin 8) (15 V) +25° C I Load Current = ±3.34 A 2.65 2.75 2.85 V
+25°C I 0.5 0.5 V
+25°CI VIL = 0.5 V 1.2 1.2 mA
+25°C I 4.0 4.0 V
+25°CI VIH = 7.0 V 175 175 µA
Temp (Pin 9) +25°C V 3.90 3.90 V
NOTES
1
Military subgroups apply only to military qualified devices.
2
50 V dc upper limit rated for transient condition of up to 50 ms. 16 V dc lower limit rated for continuous operation during emergency condition. Steady state and abnormal input voltage range require source impedance sufficient to insure input stability at low line. See sections entitled System Instability Considerations and Input Voltage Range.
3
Measured at the remote sense points.
4
Output characteristics tested with balanced loads on each output; however, unit operates with unbalanced loads up to 90%/10% split.
5
Regulated output typically performs with less ripple than cross regulated output. 100% test is performed with VD+ regulated and VD– cross regulated.
6
C
= 0.
LOAD
7
Refer to section entitled Thermal Characteristics for more information.
8
Unit has internal pull-down; refer to section entitled Pin 7 (SYNC).
Specifications subject to change without notice.
REV. A
–3–
ADDC02812DA/ADDC02815DA
WARNING!
ESD SENSITIVE DEVICE
ABSOLUTE MAXIMUM RATINGS*
INHIBIT . . . . . . . . . . . . . . . . . . . . . . . . . . 50 V dc, –0.5 V dc
SYNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 V dc, –0.5 V dc
I
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 V dc, –0.5 V dc
SHARE
TEMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V dc, –0.3 V dc
Lead Soldering Temp (10 sec) . . . . . . . . . . . . . . . . . . .+300°C
Storage Temperature . . . . . . . . . . . . . . . . . . –65°C to +150°C
Maximum Junction Temperature . . . . . . . . . . . . . . . .+150°C
Maximum Case Operating Temperature . . . . . . . . . . .+125°C
*Absolute maximum ratings are limiting values, to be applied individually, and
beyond which the serviceability of the circuit may be impaired. Functional operability under any of these conditions is not necessarily implied. Exposure of absolute maximum rating conditions for extended periods of time may affect device reliability.
ORDERING GUIDE
Operating Temperature Package
Model Range (Case) Description
ADDC02812DAKV –40°C to +85°C Hermetic ADDC02812DATV –55°C to +90°C Hermetic 5962-9684101HXC (ADDC02812DATV/QMLH) –55°C to +125°C Hermetic ADDC02815DAKV –40°C to +85°C Hermetic ADDC02815DATV –55°C to +90°C Hermetic 5962-9684201HXC (ADDC02815DATV/QMLH) –55°C to +125°C Hermetic
EXPLANATION OF TEST LEVELS Test Level
I – 100% production tested. II – 100% production tested at +25°C, and sample tested
at specified temperatures. III – Sample tested only. IV – Parameter is guaranteed by design and characterization
testing. V – Parameter is a typical value only. VI – All devices are 100% production tested at +25°C. 100%
production tested at temperature extremes for military
temperature devices; guaranteed by design and charac-
terization testing for industrial devices.
PIN CONFIGURATION
PIN DESCRIPTIONS
Pin No. Name Function
1 –SENSE Feedback loop connection for remote sensing
output voltage. Must always be connected for proper operation.
2 +SENSE Feedback loop connection for remote sensing
output voltage. Must always be connected
for proper operation. 3 ADJUST Adjusts output voltage setpoint. 4 STATUS Indicates output voltage is within ±5% of
nominal. Active high referenced to –SENSE
(Pin 1). 5V
AUX
Low level dc auxiliary voltage supply refer-
enced to input return (Pin 10). 6 INHIBIT Power supply disable. Active low and refer-
enced to input return (Pin 10). 7 SYNC Clock synchronization input for multiple
units; referenced to input return (Pin 10). 8I
SHARE
Current share pin which allows paralleled
units to share current typically within ± 5% at
full load; referenced to input return (Pin 10). 9 TEMP Case temperature indicator and temperature
shutdown override; referenced to input return
(Pin 10). 10 –V 11 +V 12 +V
IN
IN OUT
Input Return.
+28 V Nominal Input Bus.
+12 V dc Output (ADDC02812DA).
+15 V dc Output (ADDC02815DA). 13 +V
OUT
+12 V dc Output (ADDC02812DA).
+15 V dc Output (ADDC02815DA). 14 V 15 V 16 –V
COMMON COMMON
OUT
Output Return.
Output Return.
–12 V dc Output (ADDC02812DA).
–15 V dc Output (ADDC02815DA). 17 –V
OUT
–12 V dc Output (ADDC02812DA).
–15 V dc Output (ADDC02815DA).
1
TOP
VIEW
11
17
12
CAUTION
ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily accumulate on the human body and test equipment and can discharge without detection. Although the ADDC02812DA/ADDC02815DA feature proprietary ESD protection circuitry, permanent damage may occur on devices subjected to high energy electrostatic discharges. Therefore, proper ESD precautions are recommended to avoid performance degradation or loss of functionality.
–4–
REV. A
Typical Performance Curves
86
84
82
80
78
76
EFFICIENCY – %
74
72
70
10 10020 30 40 50 60 70 80 90
Figure 1. Efficiency vs. Line and Load at +25°C (ADDC02812DA)
28V
40V
V V T
OUTPUT POWER – Watts
18V
= 28V
IN
= +12V
O
= +258C
C
ADDC02812DA/ADDC02815DA
14.4
14.2
14.0
13.8
13.6
INPUT VOLTAGE
13.4
13.2
13.0 50 10060 70 80 90
OUTPUT POWER – Watts
Figure 4. Low Line Dropout vs. Load at 90°C Case Temperature
88
86
18V
84
82
80
78
EFFICIENCY – %
76
74
72
70
10 10020 30 40 50 60 70 80 90
28V
40V
OUTPUT POWER – Watts
V
IN
V
O
T
C
= 28V = 6 15V = +258C
Figure 2. Efficiency vs. Line and Load at +25°C (ADDC02815DA)
87
86
85
1.00
0.50
0.00
DEVIATION – %
OUT
V
–0.50
–1.00
–55 90–35 –15 5 25 55 75
T
CASE
8C
Figure 5. Normalized Output Voltage vs. Case
°
Temperature (
2V
/DIV
C)
V
O
EFFICIENCY – %
84
83
–55 90–45 –35 –15 –5 5 25 45 65 85
T
CASE
8C
Figure 3. Efficiency vs. Case Temperature (°C) (at Nominal V
, 75% Max Load, ADDC02812DA)
IN
REV. A
V
INHIBIT
1ms
Figure 6. Output Voltage Transient During Turn-On with Minimum Load Displaying Soft Start When Supply Is Enabled
–5–
ADDC02812DA/ADDC02815DA
V
O
200mV
/DIV
100W
I
50W
O
50ms
–10 –20
–30 –40 –50
zASz – dB
–60
–70 –80 –90
–100
0
10
100
1k 10k
FREQUENCY – Hz
50k
Figure 7. Output Voltage Transient Response to a 50% to a 100% Step Change in Load with Zero Load Capacitance (ADDC02812DA)
V
O
200mV
/DIV
100W
50W
I
O
50ms
Figure 8. Output Voltage Transient Response to a 50% to a 100% Step Change in Load with Zero Load Capacitance (ADDC02815DA)
4
UNREGULATED OUTPUT @ 10%
2
0
FULL POWER
CROSS REGULATION – %
–2
Figure 10. Audio Susceptibility (Magnitude of V
1000
100
z – mV
OUT
zZ
10
1
0.01 1000.1 1 10 FREQUENCY – kHz
OUT/VIN
Figure 11. Incremental Output Impedance (Magnitude)
10
VIN = 28V
VIN = 18V
z – V zZ
1
IN
–0.1
)
–4
10 9030 50 70
% FULL POWER REGULATED OUTPUT
Figure 9. Cross Regulation Envelope
–0.01
0.01 1000.1 1 10 FREQUENCY – kHz
Figure 12. Incremental Input Impedance (Magnitude)
–6–
REV. A
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