AMMCO 8500 Brake Drum Micrometer User Manual

Page 1
No. 908500
90850050
Brake Drum Micrometer
Operating Instructions and
Parts Identification
AMMCO Tools, Inc. • Hennessy Industries • 1601 J.P. Hennessy Drive, LaVergne, TN 37086-3565
(800) 688-6359 • (615) 641-7533 • (615) 641-5104 FAX
8500 8500-50 Unit of Measure Inch Metric Drum Diameter 6" to 16.125" 15 cm to 41 cm Scale Graduations .001" .1 mm
(Increments)
Graduated Shaft 1" and .125" 1 cm and 2 mm Optional Shaft 16" – 26" 39 cm – 66 cm
Measuring the Drum (Figure 2)
1. Loosen 2 lock screws and move both dial and
anvil along the shaft until the “whole” number of the drum diameter is visible at each arrow.
NOTE: Metric shafts have even numbers on one side, odd on the other. Inch shafts have identical scales.
2. Place micrometer inside the drum across the
greatest diameter to be measured. Hold anvil steady and move dial back and forth against the braking surface to obtain the highest reading.
Calibration (Figure 3)
The micrometer is calibrated at the factory. Check the calibration using a No. 909582 Checking Gauge or a standard outside micrometer. To recalibrate, loosen the jam nut (#22) and adjust set screw (#21) until the correct reading is obtained. Tighten jam nut while holding set screw stationary.
Drum Condition
Drums should always be carefully inspected for cracks, worn or loose bearing races, scoring, heat checks taper, bell-mouth, and out-of-roundness. Drum out-of-round conditions are checked by taking micrometer readings at 2 or more positions around the drum. Scoring, out-of-roundness, bell-mouth, and taper should be corrected by machining.
Correcting most of the above conditions will require cutting material from the drum wall. If the drum diameter after machining is larger than the manufacturer’s specified rebore limit it must be replaced.
Drums that are too thin are apt to be weak and springy, and will not dissipate heat well, resulting in a loss of braking power. Defective drums should be scrapped.
Graduated Shaft
Lock Screw
Dial
Anvil
Lock Screw
Arrows for
Reading Scale
Dial
Lock Screw
Arrow
Scale
Figure 1 - Basic Parts Identification
11.000" Standard
27.94 cm Metric Equiv.
No. 909582
Gauge
28
29
Figure 3 ­Calibration
Figure 2 - Measuring the Drum
Page 2
11.000 in. Diameter
11.375 in. Diameter
METRIC
INCH
(Examples For Reading The Inch Micrometer)
11.390 in. Diameter
27.00 cm Diameter
11.000 in. + 0.375 in. + 0.015 in. = 11.390 in.
11.000 in. + 0.375 in. = 11.375 in.
11.000 in.
27.00 cm
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METRIC (Examples For Reading The Metric Micrometer)
27.23 cm Diameter
27.72 cm Diameter
27.12 cm Diameter
27.60 cm Diameter
27.00 cm + 0.60 cm = 27.60 cm
27.00 cm + 0.12 cm = 27.12 cm
27.00 cm + 0.60 cm + 0.12 cm = 27.72 cm
27.00 cm + 0.20 cm + 0.03 cm = 27.23 cm
27.00 cm + 0.23 cm = 27.23 cm
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908532 10 08/02 © COPYRIGHT 1994 HENNESSY INDUSTRIES AND AMMCO TOOLS ALL RIGHTS RESERVED PRINTED IN U.S.A.
PART
ITEM NO. QTY DESCRIPTION
1 908515 1 Indicator Body 2 * 1 Driving Gear Segment 3 * 1 Shoulder Stud 4 * 1 Dowel Pin 5 909968 * 1 Intermediate Pinion & Gear 6 * 1 Retaining Ring 7 * 1 Groove Pin 8 * 1 Backlash Spring 9 908507 1 Inch Dial Assembly (0.005)
908507C 1 Inch Dial Assembly (0.001)
908508 1 Metric Dial Assembly 10 908528 * 1 Crystal 11 * 1 Retaining Ring 12 * 1 Plunger 13 * 1 Retaining Ring 14 * 1 Plunger Spring 15 * 1 Plug 16 * 1 Retaining Ring 17 909994 2 Plunger Screw Assembly 18 909879 2 Locating Screw 19 903528 2 Jam Nut, 1/4-20 Hex 20 908530 1 Anvil Arm 21 906844 1 Screw, 3/8-24x1 Hex Skt. Hd. 22 906509 1 Jam Nut, 3/8-24 Hex 23 908531
1
1 Shaft, Inch Grad., 6"-16-1/8"
908539
1
Opt. Shaft, Inch Grad., 16"-26"
908541
2
1 Shaft, Metric Grad., 15cm-41cm
90853950
2
Opt. Shaft, Metric Grad., 39cm-66cm
24 908502 1 Body Assembly, Inch (0.005)
908502C 1 Body Assembly, Inch (0.001)
90850250 1 Body Assembly, Metric
NOTES:
* Denotes part included in repair kit (part no. 929935).
1
Shaft for 908500 inch graduated micrometer
2
Shaft for 90850050 metric graduated micrometer
10
11
14
13
12
15
16
17
17
9
18
19
20
21
22
18
19
23
24
3
1
2
4
5
7
8
6
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