AMMCO 2800, 2801 User Manual
2800/2801/2802
Environmental Lathe-Enclosure™
Safety Instructions
Setup Instructions
Operating Instructions
Maintenance Instructions
with Parts Identifi cation
READ these instructions before placing unit in
service. KEEP these and other materials delivered
with the unit in a binder near the machine for ease
of reference by supervisors and operators.
1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688/6359 www.ammcoats.com Manual Part No.: 940086 07
HENNESSY INDUSTRIES INC. Manufacturer of AMMCO
®
, COATS® and BADA® Automotive Service Equipment and Tools. Revision: 09/12
Table of Contents
Important Safety instructions ................................. 1
Safety Instructions ................................................... 2
Owner’s Responsibility ............................................ 2
Operator Protective Equipment ............................... 2
Definitions of Hazard Levels .................................... 2
Safety Notices and Decals ...................................... 3
Warning ................................................................... 3
Before You Begin ....................................................... 4
Receiving ................................................................. 4
Set-up .................................................................... 4 -8
Unpacking the Enclosure ......................................... 4
Preparing the Bench for Installation ........................ 4
Assembling and Installing the Enclosure............ 5 - 6
Assembling Shield — 2801 and 2802 ...................... 7
Electrical Wiring — 2801 Only ................................. 7
Additional Installation — 2802 Only ........................ 8
Operation .................................................................. 9
Operation — 2800 Only .......................................... 9
Operation — 2801 Only ........................................... 9
Operation — 2802 Only........................................... 9
Maintenance ............................................................10
Electrical Source .....................................................10
Parts Identification .......................................... 11 - 13
2800, 2801 and 2802 ..............................................11
Shield Assembly — 2801 and 2802 ....................... 12
Wiring View — 2801 Only...................................... 12
Foot Switch Assembly — 2801 and 2802 .............. 13
Magnet Mounting — 2801 Only ............................ 13
Hood Switch Mounting — 2801 Only .................... 14
Hood Switch Mounting — 2802 Only .................... 14
Stop Switch Mounting — 2801 and 2802 .............. 15
Wiring Schematic ............................................ 16 - 17
Wiring Schematic — 2801 ..................................... 16
Wiring Schematic — 2802 ......................................17
ii • Important: Always read and follow operating instructions.
IMPORTANT SAFETY INSTRUCTIONS
Before operating the lathe, review the warning information on the lathe and the cautions, warnings and dangers in
this manual. Also review the following general safety instructions. Failure to follow safety instructions could result
in personal injury to operator or bystanders and damage to the lathe or personal property.
READ ALL INSTRUCTIONS
When using your garage equipment, basic safety
precautions should always be followed, including the
following:
1. Keep guards in place and in working order.
2. Remove adjusting keys and wrenches from the
tool before turning it on. Make this a habit.
3. Keep work area clean. Cluttered areas and benches
invite accidents.
4. Avoid dangerous operating environments. Do not
use power tools in areas where explosive vapors are
present or in damp of wet locations. Do not expose
them to rain. Keep the work area clean and well lighted.
5. Keep children away. All bystanders should be kept
completely away from the work area.
6. Make the workshop kid-proof. Use padlocks and
master switches, and remove starter keys.
7. Don’t force a tool. It will do the job better and safer
at the rate for which it was designed.
8. Use the right tool. Don’t force a tool or an attachment to do a job for which it was not designed.
9. Dress properly. Keep loose clothing, gloves, neckties, shop rags or jewelry may get caught in moving
parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
10. Wear eye protection. Safety glasses, goggles,
or a face shield will help protect the operator from
injury. Use a face shield and dust mask during dusty
operations.
11. Secure the work properly to the unit for setup
and tool bit positioning. Do not attempt to hold a drum
or rotor steady on the arbor with your hands. Both
hands must be free to operate unit.
12. Don’t overreach. Keep proper footing and balance
at all times when lathe is in operation or when working
around the unit.
13. Maintain tools with care. Keep tools sharp and
clean for best and safest performance. Follow instructions for lubricating and changing accessories.
14. Remove power from the unit and disconnect
tools before servicing and when changing accessories
such as blades, bits, cutters, etc. Follow lock-out and
tag-out procedures as required.
15. Avoid unintentional starting. Make sure the
switch is in the OFF (O) position before plugging the
machine in or performing any maintenance or service
work.
16. Use recommended accessories. Consult the
manufacturer’s catalogs for recommended accessories.
Use of improper accessories may cause risk of injury to
operator or bystanders.
17. Never stand or lean on a lathe. Serious injury
could occur if the lathe is tipped or if the cutting tool is
unintentionally contacted.
18. Check damaged parts carefully. Before further
use of the lathe, a guard or other part that is damaged
should be carefully checked. Immediately replace all
damaged, missing, or non-functional parts. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect operation. Guards and other parts that
are damaged should be properly repaired or replaced
before lathe is used again.
19. Always feed the work into a blade or cutter and
against the direction of rotation. Cutters and tool bits
are designed to cut from the inside of a drum or rotor to
the outer edge. Do not attempt to cut from the outside
edge in to the center.
20. Never leave tools running unattended. Turn the
power off. Don’t leave the tool until it comes to a complete stop.
21. Never use compressed air to blow the tool clean.
Chips and dust may be driven between machined parts
and into bearings, causing undue wear. They may also
contact persons in the area causing personal injury.
22. Operate the lathe in the proper environment.
The lathe incorporates parts such as snap switches
and power receptacles which tend to produce arcs or
sparks. Therefore, when located in a garage,the unit
should be in a room or enclosure provided for the purpose, or should be at least 18” or more above the floor
to minimize the risk of igniting fuel vapors.
SAVE THESE INSTRUCTIONS
Important: Always read and follow operating instructions. • 1
Safety Instructions
Owner’s Responsibility
To maintain machine and user safety, the responsibility
of the owner is to read and follow these instructions:
• Follow all installation instructions.
• Make sure installation conforms to all applicable
Local, State, and Federal Codes, Rules, and Regulations; such as State, Federal OSHA Regulations
and Electrical Codes.
• Make certain guards and safety devices comply
with the requirements of applicable regulatory
authorities. Where specific applications require
guards or safety devices not provided by the manufacturer, make sure the appropriate safeguarding is
installed. Make sure written instruction is provided
for the inspection of these additional safeguards.
• Carefully check the unit for correct initial function.
• Read and follow the safety instructions. Keep them
readily available for machine operators.
• Make certain all operators are properly trained,
know how to safely and correctly operate the unit,
and are properly supervised.
Definitions of Hazard Levels
Identify the hazard levels used in this manual with the
following definitions and signal words:
DANGER
Watch for this symbol:
DANGER
It Means: Immediate hazards, which will result in
severe personal injury or death.
WARNING
Watch for this symbol:
WARNING
It Means: Hazards or unsafe practices, which could
result in severe personal injury or death.
CAUTION
Watch for this symbol:
CAUTION
• Allow unit operation only with all parts in place and
operating safely.
• Carefully inspect the unit on a regular basis and
perform all maintenance as required.
• Service and maintain the unit only with authorized
or approved replacement parts.
• Keep all instructions permanently with the unit
and all decals/labels/notices on the unit clean and
visible.
• Do not override or bypass safety features.
Operator Protective Equipment
Personal protective equipment helps make tire servicing safer. However, equipment does not take the
place of safe operating practices. Always wear durable
work clothing during tire service activity. Loose fitting
clothing should be avoided. Tight fitting leather gloves
are recommended to protect operator’s hands when
handling worn tires and wheels. Sturdy leather work
shoes with steel toes and oil resistant soles should be
used by tire service personnel to help prevent injury
in typical shop activities. Eye protection is essential
during tire service activity. Safety glasses with side
shields, goggles, or face shields are acceptable. Back
belts provide support during lifting activities and are also
helpful in providing operator protection. Consideration
should also be given to the use of hearing protection if
tire service activity is performed in an enclosed area, or
if noise levels are high.
It Means: Hazards or unsafe practices, which may
result in minor personal injury or product or property
damage.
Watch for this symbol! It means BE ALERT! Your
safety, or the safety of others, is involved!
2 • Important: Always read and follow operating instructions.
Safety Notices and Decals
For your safety, and the safety of others, read and
understand all of the safety notices and decals included
here and on the unit.
Read entire manual
before installing,
operating, or servicing
this equipment.
Warning
This equipment incorporates parts such as snap
switches and power receptacles which tend to produce
arcs or sparks. Therefore, when located in a service
facility, the unit should be in a room or enclosure provided for the purpose, or should be at least 18” or more
above floor to minimize the risk of igniting fuel vapors.
Cautions and Dangers
1. Eye and face protection requirements:
“Protective eye and face equipment is required to be
used where there is a reasonable probability of injury
that can be prevented by use of such equipment.”
OSHA 1910.133 (a).
Proper maintenance and
inspection is necessary
for safe operation.
Do not operate a
damaged lathe.
CAUTION
Prevent accidents and injury,read and
follow instructions.
Protective goggles, safety glasses, or a face shield
must be provided by the purchaser/user and worn by
the operator of the equipment. Make sure all eye and
face safety precautions are followed by the operator(s).
Keep bystanders out of the area.
2. Do not remove any safety equipment, belt guards,
or shortcut controls or operations.
3. Make sure drums and rotors are properly and
squarely mounted before starting lathe, and that all
parts are secure.
4. Do not wear loose clothing, jewelry, or gloves
when operating or working around a lathe.
5. Do not overload the lathe. Read and understand
the lathe specifications. Overloading is poor machine
tool practice, shortens the life of the lathe, and could
cause a failure resulting in personal injury.
WARNING
Failure to follow danger, warning, and caution
instructions may lead to serious personal
injury or death to operator or bystander or
damage to property. Do not operate this
machine until you read and understand all
the dangers, warnings and cautions in this
manual. For additional copies of either, or
further information, contact:
1. Read and follow instructions.
2. Always wear eye protection, avoid loose
clothing and jewelry.
3. Keep all guards, shields, and covers in place
and in working order.
4. Keep bystanders out of work area.
5. Unplug unit from power source before ser-
vicing or adjusting.
6. Maintain unit properly, keep work surfaces
and work area clean.
Hennessy Industries, Inc.
1601 JP Hennessy Drive
LaVergne, TN 37086-3565
(615) 641-7533 or (800) 688-6359
www.ammcoats.com
Important: Always read and follow operating instructions. • 3
Before You Begin
Receiving
The shipment should be thoroughly inspected as soon
as it is received. The signed bill of lading is acknowledgement by the carrier of receipt in good condition of
shipment covered by our invoice.
If any of the goods called for on this bill of lading are
shorted or damaged, do not accept them until the carrier makes a notation on the freight bill of the shorted or
damaged goods. Do this for your own protection.
NOTIFY THE CARRIER AT ONCE if any hidden loss
or damage is discovered after receipt and request the
carrier to make an inspection. If the carrier will not do
so, prepare a signed statement to the effect that you
have notified the carrier (on a specific date) and that the
carrier has failed to comply with your request.
IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE GIVEN THE CARRIER A CLEAR
RECEIPT.
File your claim with the carrier promptly. Support
your claim with copies of the bill of lading, freight bill,
invoice, and photographs, if available.
Unpacking the Enclosure
The collector is packed standing on end in the shipping carton. The required brackets and hardware are
included inside the carton. Unpack the unit in an area
large enough to allow the unit to be laid out, opened,
and spread out.
1. Remove the strapping from the shipping container
and remove the top cover.
2. Remove the TOOL BOARD and all other items
packed around the Enclosure. Be careful not to scratch
the viewing WINDOW.
Note: The CHIP BUCKET contains the CHIP TUBE, all
the necessary fasteners, and some of the bracketry.
3. Carefully lay the Enclosure on a pad on the floor.
4. Slide the lower carton off of the unit.
5. Stand the Enclosure on end in the middle of the
work area (fig. 1).
Note: Place a pad or blanket under the Enclosure to
avoid damaging the outside surfaces of the unit.
Although AMMCO’s responsibility ceases upon delivery of the shipment to the carrier, we will gladly assist
in tracing lost shipments. Our willingness to assist in
every possible manner does not make AMMCO responsible for collection of claims or replacement of lost or
damaged materials. Shipping damage claims will not be
handled under warranty.
Set-up
CAUTION
This installation procedure requires two
persons to complete. The Enclosure is large
and heavy and cannot be unpacked, moved,
or positioned safely by one person. The
removal and reinstallation of a lathe requires
two persons.
Use care to avoid dropping or damaging the Enclosure.
Have one person hold the collector while the other
removes packing materials or shipping cartons. During
installation, one person will need to hold the Enclosure
in place on the bench until it is securely fastened to the
bench.
UP
Figure 1 – Stand Unit On End And Open
6. Open the Enclosure and remove any parts or
materials packed inside.
Important: Use care not to scratch the WINDOW.
Preparing the Bench for Installation
7. If a lathe is attached to the bench, remove it now.
8. Move the bench to a position where all sides are
easily accessible, and there is sufficient room to install
the collector.
9. If the bench has a tool board or sign attached,
remove them now. Be sure to remove all mounting for
the board and/or sign as well.
10. Clear the bench of all tools and materials.
4 • Important: Always read and follow operating instructions.
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