AMMCO 1350 Brake Washer Systems User Manual
1350 & 1450
AMMCO
Brake Washer
Systems
Installation and
Operating Instructions
With Safety and Maintenance
Instructions and Parts Identification
READ these instructions before placing unit in
service. KEEP these and other materials delivered
with the unit in a binder near the machine for ease of
reference by supervisors and operators.
Manual Part No.: 629708
Revision Date: 09/08
rev. 09
1601 J. P. Hennessy Drive, LaVergne, TN USA 37086 615/641-7533 800/688-6359
HENNESSY INDUSTRIES INC. Manufacturer of AMMCO
®
, COATS®and BADA®Automotive Service Equipment and Tools.
ii • AMMCO 1350/1450 Brake Washer Systems
Table of Contents
Before You Begin
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Assembly
Tool List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Assembly, 1450 . . . . . . . . . . . . . . . . . . . . . . . . . .2
Assembly, 1350 . . . . . . . . . . . . . . . . . . . . . . . . . .2
Operation
General Instructions . . . . . . . . . . . . . . . . . . . . . . .3
Disc Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Drum Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 & 5
Parts Illustration . . . . . . . . . . . . . . . . . . . . . . . . .5 - 9
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Receiving
The shipment should be thoroughly inspected as soon
as it is received. The signed bill of lading is acknowledgement, by the carrier, of receipt in good condition
of the shipment covered by our invoice.
If any of the goods called for on this bill of lading are
shorted or damaged, do not accept them until the carrier makes a notation of the shorted or damaged
goods on the freight bill. Do this for your own protection.
NOTIFY THE CARRIER AT ONCE if any hidden loss
or damage is discovered after receipt and request him
to make an inspection. If the carrier will not do so, prepare an affidavit to the effect that you have so notified
the carrier (on a certain date) and that he failed to
comply with your request.
IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE GIVEN THE CARRIER A
CLEAR RECEIPT.
File your claim with the carrier promptly. Support your
claim with copies of the bill of lading, freight bill,
invoice, and photographs, if possible.
Although AMMCO’s responsibility ceases upon delivery of shipment to the carrier, we will gladly assist in
tracing lost shipments. Our willingness to assist in
every possible manner does not make AMMCO
responsible for collection of claims or replacement of
lost or damaged materials.
Tools required for Assembly
3
⁄8", 7⁄16", 1⁄2", & 9⁄16" Wrenches
Straight Blade Screwdriver
These instructions are for the AMMCO Model 1350 Portable Brake Washer and the AMMCO Model 1450
Deluxe Brake Washer. Refer to the parts list for identification.
AMMCO 1350/1450 Brake Washer Systems • 1
DANGER
Brake material and
dust may contain
asbestos fibers.
Avoid creating dust.
Cancer and Lung
disease hazard.
ASSEMBLY
MODEL 1450 DELUXE BRAKE WASHER
1. Turn base and barrel assembly upside down.
2. Align caster bracket holes with holes in base.
3. Use the 5⁄16" screws and nuts to attach casters to
base.
4. Turn base and barrel assembly right side up.
5. Attach water filter bracket to outside of barrel
using 1⁄4" screws, washers, and nuts. Make sure
washers are on the inside of the barrel.
6. Insert pick-up hose through hole in the side of the
barrel and screw strainer onto fitting.
7. Lay the oil boom in the bottom of the barrel.
8. Position the pan and lid assembly on top of the
barrel so that the pump will be above the water filter.
9. Expand the locking ring to allow the lid to seat to
the top of the barrel. Then tighten ring with the
cam lever.
10. Fasten the pump and air filter/regulator to the pan
with the #10 screws, washers, and nuts. Make
sure the washers are on the inside of the pan.
11. Connect water filter outlet hose to pump
“IN” port. Slide lever to lock in place.
12. Unscrew water filter canister and insert
filter cartridge. Hand tighten canister.
13. Fill tank to 10 gallon on barrel with
water only.
14. Pour one quart of AMMCO cleaner into
the barrel.
NOTE: DO NOT USE GASOLINE OR
FLAMMABLE SOLVENTS IN THIS
BRAKE WASHER. USE ONLY
ORIGINAL AMMCO PRODUCTS
FOR YOUR SAFETY AND TO
ENSURE COMPLIANCE TO
O.S.H.A. REGULATIONS.
15. Insert filter sock into pan drain hole and
place drain grate on top of sock.
16. Add quick connector fitting to washer air inlet
hose.
17. Connect “Y” hose assembly to pump “OUT” port.
Slide lever to lock in place.
18. Insert (2) long hose ends of “Y” assembly through
holes in side of pan assembly.
19. Screw gun assemblies on the ends of “Y” hose
assembly.
20. Place parts basket over side of pan.
21. Write date on service sticker and apply to a convenient location on washer.
ASSEMBLY
MODEL 1350 PORTABLE BRAKE WASHER
1. Fasten the pump and air filter/regulator to the pan
with the #10 screws, washers, and nuts. Make
sure the washers are on the inside of the pan.
2. Screw pick-up hose/strainer assembly into bulkhead fitting on the inside of pan.
3. Screw hose assembly into outside of bulk-head fitting. Connect other end to pump “IN” port. Slide
lever to lock in place.
4. Place filter filler in center depression of pan.
5. Lay filter mat in bottom of pan, smooth side up.
6. Pour 3 gallons of water only into pan.
7. Pour 1⁄3 bottle of AMMCO cleaner in pan.
NOTE: DO NOT USE GASOLINE OR
FLAMMABLE SOLVENTS IN
THIS BRAKE WASHER. USE
ONLY ORIGINAL AMMCO
PRODUCTS FOR YOUR
SAFETY AND TO ENSURE
COMPLIANCE TO O.S.H.A.
REGULATIONS.
8. Add quick connector fitting to
washer air inlet hose.
9. Connect “Y” hose assembly to
pump “OUT” port. Slide lever to
lock in place.
10. Insert (2) long hose ends of “Y”
assembly through holes in side
of part assembly.
11. Screw gun assembly on the ends
of “Y” hose assembly.
12. Place parts basket over side of pan.
13. Write date on service sticker and apply to a convenient location on washer.
2 • AMMCO 1350/1450 Brake Washer Systems
WARNING
Do not use gasoline or flammable
solvents.
Explosion and
Fire hazard.
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