AMF KRDIIe Roll Devider User Manual

Page 1
KRDIIe ROLL DIVIDER
Superior Scaling Accuracy with Extrusion Technology
• Significantly more accurate scaling capabilities than
a conventional K-Head Divider
• Consistent scaling accuracy over the life of the
divider - 15 years or more*
Reduced Operating Cost
reduces operating and sanitation costs
• Efficient design with significantly fewer moving
parts than a K-Head for reduced maintenance cost
• Rotary drive design provides a service life that is 3-4
times longer than a K-Head - in addition, it provides a low operating noise level (under 80 dB)
Increased Productivity and Flexibility
• Increased operating speeds up to 115 cuts per
• Extrusion Divider Technology with built-in developer
• Direct Replacement for K-Head Dividers
minute can increase your hourly production yield
• Long, continuous runs for days at a time without
downtime for cleaning or maintenance adjustments can increase profits per unit
• A built-in developer system provides additional
production flexibility to optimize quality on a wide variety of products and to help with production variability
Improved Automation
• An operator interface-based recipe management
system is provided for automated divider set-up
• An electronic synchronization system that is tied
into the Pan-O-Mat allows the KRDIIe recipe management system to automate the set-up of the Pan-O-Mat as well
*Machine life will vary based on maintenance and sanitation practices.
Features &
Benefits
*Optional Swing Arm Shown
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KRDIIe ROLL DIVIDER
Operator panel includes the following:
• Allen Bradley PanelView 550 keypad operator
interface to control:
Developer speed Feed screw speed Metering Pump speed Vacuum Pressure Alarm Messages Product Codes
• Allen Bradley push-buttons for:
Two-button start Stop Emergency stop Master relay control
NEMA 12 remote electrical enclosure (painted steel) including:
• Main disconnect switch
• Full voltage magnetic NEMA rated starters
• Allen Bradley 5/03 PLC
• Toshiba inverters
Schmersal key safety switches
Closed loop pressure control system with pressure transducer
PLC controlled Clean-in-Place system for reduced sanitation cost
Electronic proofer synchronization kit with proofer drive
• Designed and manufactured in accordance with BISSC
sanitation standards
• Heavy-duty stainless steel frame for durability and
corrosion resistance
• Polished stainless steel guards and 100 lb. hopper for
easy sanitation
• Stainless Steel DoFlow housing for durability and
minimum dough flow resistance
• All drives are direct coupled, no chains or pulleys
• All drives are Class F insulated Eurodrive
• Integral Dough Developer
• Gearmotors including developer, feed screw, metering
pump, cut-off knife and proofer drive for dependability, long life, and 94% mechanical efficiency
• 3” metering pump for precise flow control
• Patented UHMW free-flow for even dough distribution
• Patented diaphragm valves with position indicators
• UHMW cut-off knife with linear cutting motion with
smooth radial release to the rounder belt
• Easy access to all operational areas facilitates
sanitation and maintenance
• Manual divider pushback for easy maintenance and
sanitation access to the cut-off area
• Venturi-style vacuum system with vacuum transducer
Electrical
Features
Mechanical
Features
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• Swivel arm-mounted, NEMA-4 rated Operator Panel
• Allen Bradley 5/04 PLC Upgrade
• Stainless steel remote electrical panel in lieu of
painted
• Panel modem for remote diagnostics
• CE confirmed electrical package
• Inverters in lieu of Toshiba
• Operator interface in lieu of Allen Bradley
PanelView 550
• Extrusion type non-stick rounder belt
• Spiral Tunnel Rounder Bars
• Hinged rounder bar lift kit
• Pneumatic divider pushback option
• Rounder A.C. speed control package
• 250 lb. hopper in lieu of standard
• Integrated controls for pump and conveyor system
• Stainless steel chilled rounder bed
• Pneumatic “Pulse” flour sifter kit to integrate with
flour recovery system
• Zig-Zag Rotary Gate Kit
• Magnetic Pan Indexer with integral recipe
management
• Additional machine manuals
• Tool kit
• Spare parts kit
KRDIIe ROLL DIVIDER
Specifications
Options
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KRDIIe ROLL DIVIDER
Dimensional
Drawing
KRD IIe 600 shown
For more information please call your Account Manager or 1-800-BAKERS-1.
Headquarters
AMF Bakery Systems 2115 West Laburnum Avenue Richmond, Virginia 23227 1-800-225-3771 or 804-355-7961 FAX: 1-804-342-9724
www.amfbakery.com sales@amfbakery .com
06/2001
AMF’s continuing engineering is constantly improving product performance. Consequently machinery specifications are subject to change without notice.
European operation West Park Ring Road Leeds LS16 6QQ England Tel.: 1132-787110 Fax: 1132-741415
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