AMF KRDIIe Roll Devider User Manual

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AMF KRDIIe Roll Devider User Manual

KRDIIe ROLL DIVIDER

*Optional Swing Arm Shown

• Extrusion Divider Technology with built-in developer

• Direct Replacement for K-Head Dividers

Features &

Benefits

Superior Scaling Accuracy with Extrusion Technology

Significantly more accurate scaling capabilities than a conventional K-Head Divider

Consistent scaling accuracy over the life of the divider - 15 years or more*

Reduced Operating Cost

No divider oil is required with the KRDIIe, which reduces operating and sanitation costs

Efficient design with significantly fewer moving parts than a K-Head for reduced maintenance cost

Rotary drive design provides a service life that is 3-4 times longer than a K-Head - in addition, it provides a low operating noise level (under 80 dB)

Increased Productivity and Flexibility

Increased operating speeds up to 115 cuts per

minute can increase your hourly production yield

Long, continuous runs for days at a time without downtime for cleaning or maintenance adjustments can increase profits per unit

A built-in developer system provides additional production flexibility to optimize quality on a wide variety of products and to help with production variability

Improved Automation

An operator interface-based recipe management system is provided for automated divider set-up

An electronic synchronization system that is tied into the Pan-O-Mat allows the KRDIIe recipe management system to automate the set-up of the Pan-O-Mat as well

*Machine life will vary based on maintenance and sanitation practices.

KRDIIe ROLL DIVIDER

Mechanical

Features

Designed and manufactured in accordance with BISSC sanitation standards

Heavy-duty stainless steel frame for durability and corrosion resistance

Polished stainless steel guards and 100 lb. hopper for easy sanitation

Stainless Steel DoFlow housing for durability and minimum dough flow resistance

All drives are direct coupled, no chains or pulleys

All drives are Class F insulated Eurodrive

Integral Dough Developer

Gearmotors including developer, feed screw, metering pump, cut-off knife and proofer drive for dependability, long life, and 94% mechanical efficiency

3” metering pump for precise flow control

Patented UHMW free-flow for even dough distribution

Patented diaphragm valves with position indicators

UHMW cut-off knife with linear cutting motion with smooth radial release to the rounder belt

Easy access to all operational areas facilitates sanitation and maintenance

Manual divider pushback for easy maintenance and sanitation access to the cut-off area

Venturi-style vacuum system with vacuum transducer

Electrical

Features

Operator panel includes the following:

Allen Bradley PanelView 550 keypad operator interface to control:

Developer speed Feed screw speed Metering Pump speed Vacuum Pressure Alarm Messages Product Codes

Allen Bradley push-buttons for:

Two-button start

Stop

Emergency stop

Master relay control

NEMA 12 remote electrical enclosure (painted steel) including:

Main disconnect switch

Full voltage magnetic NEMA rated starters

Allen Bradley 5/03 PLC

Toshiba inverters

Schmersal key safety switches

Closed loop pressure control system with pressure transducer

PLC controlled Clean-in-Place system for reduced sanitation cost

Electronic proofer synchronization kit with proofer drive

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