AMF Accupan High Speed Bun System User Manual

ACCUPAN HIGH

SPEED BUN SYSTEM

Design Innovations

• Extrusion Divider offers the most accurate scaling available

with superior product quality

• Hinged Spiral tunnel Rounder Bars with gas spring assist

for improved rounding symmetry and offering easier access
for sanitation and maintenance, while eliminating sticking

• Servo Rotary Gate precisely times transfer between the zig-

zag and the proofer tray at high production speeds
and eliminates high maintenance associated with
pneumatic actuators

• Electronic synchronization between the divider and proofer

allows accurate timing without high maintenance
chain or shaft drives

• Magnetic Pan Indexing provides the non-stop precision

required for high-speed production and eliminates the
mechanical indexer assembly, reducing maintenance costs
and opening up the panning area for easy access

Design Flexibility

• The Accupan High Speed can handle a variety of

production requirements with 4, 6, and 8-across
configurations

• A variety of layout configurations including standard and

reverse feed, right or left hand controls, and multiple
proofer configurations allows the Accupan High Speed to
fit in most production layouts

•The Latest Automated Technology for High Speed Bun
and Roll Production

•Design Flexibility for Optimal Performance on a Variety
of Products

Features &

Benefits

Shown with optional equipment

The Accupan High Speed Bun System is
supplied with two Nema 4 rated operator control
stations :

• On the side of the tower

• At the moulder

Allen Bradley PanelView® 1000 keypad operator
interface with alarm messages and recipe
management on operator panel to control :

• Divider

• Rounder belt speed

• Rotary gate speed

• Pulse zig-zag flour sifter speed

• Proofer speed

• Sheeter roller speed

• Moulder belt speed

• Pulse moulder sifter speed

• Hot dog gate phasing and speed

• Magnetic pan indexer

• Flour recovery (if so equipped)

Allen Bradley pushbuttons operator panel for :

• Two-button start

• Stop

• Emergency stop

• Master relay control

NEMA 12 remote electrical enclosure (stainless steel)
including :

• Main disconnect switch

• Full voltage magnetic NEMA rated starters

• Allen Bradley 5/04 PLC

• Toshiba inverters

• Designed and manufactured in accordance with BISSC

quality and sanitation standards

• Heavy duty stainless steel frame for durability and

corrosion resistance

• Poly slick rounder belt

• Hinged rounder bar frame with gas spring assist

• NEW spiral tunnel rounder bars

• Direct drive rounder belt

• Cantilevered rounder frame design for quick

belt changes

• Adjustable feet with lagging capability

• Independently driven UHMW kicker roller

• UHMW zig-zag board and lane guides

• Servo driven rotary gate dough ball transfer system

• Pneumatic pulse sifter with linear motion at zig zag

and moulder areas

• Stainless steel flour catch pan with integral design to

zig-zag for flour containment and recycling

• Heavy duty proofer trays with stainless steel frame,

non-stick analytic plastic snap-in trays

• Four 10’ section stainless steel tubular frame proofer in

either stretched or stacked configuration

• Slide-out lightweight poly proofer catch pans,

interlocked for safety

• Punched stainless steel proofer side panel

• Single action flapper gate controls the drop from the

proofer into the sheeter

• 6” diameter sheeter rollers

• Open design sheeter drive for easy maintenance

• Cantilevered moulder belt frame design for easy

belt access

• Synthetic/cotton-topped moulder belt for flour retention

and stretch resistance

• Pneumatic driven hot dog gates with PLC control for

on-the-fly adjustment

• Magnetic pan indexer for precise panning even at high

production speeds

Electrical

Features

Mechanical

Features

ACCUPAN HIGH SPEED BUN SYSTEM

Operator Interface Panel

Hinged Rounder Bars with
Gas Spring Assist

Servo Rotary Gate

Magnetic Pan Indexer