AMF Accupan Bun System User Manual

ACCUPAN

BUN SYSTEM

Shown with optional Equipment

•

New automated technology that will reduce production costs
and improve product quality

• Design Flexibility for Optimal Performance on a Variety of
Products

Features &

Benefits

Design Innovations

• Extrusion Dividers offer the most accurate scaling

available with superior product quality

• Hinged Spiral Tunnel Rounder Bars with gas spring

assist for improved rounding symmetry and offering
easier access for sanitation and maintenance, while
eliminating sticking

• Electronic synchronization between the divider and

proofer allows accurate timing without high
maintenance chain or shaft drives

• Available options for servo rotary gate and non-stop

magnetic pan indexing provide precision and
durability for high speed production

Design Flexibility

• The Accupan can handle a variety of production

requirements with 4, 6, and 8-across configurations

• AMF offers a variety of divider options with the

Accupan Bun System, including the KX Plus single
auger extrusion divider, the KRDIIe extrusion divider
with a built-in developer, and the new AccuMax
extrusion bun divider for high speed production

Configuration Divider Speed Maximum Scalling

type Range Throughput Range

(Cut per minute) (lbs./hr.)

Accupan AccuMax 4 across/6 across AccuMax 40-125* 6000/8000* 1-5 oz*
Accupan KRDlle4/ KRDlle6 4 across/6 across KRDlle 40-115* 5000/6000* 7/8- 6 oz*
Accupan KX+4/KX+6 4 across/6 across KX Plus 40-125* 5000/6000* 1-5 oz*

* Throughput, maximum speed, and scaling range are dependent or several factors including dough
condition, product configuration, and other associated equipment.

The Accupan Bun System is supplied with one NEMA
4 rated operator control station :

• On the side of the tower

Allen Bradley PanelView® 1000 keypad operator
interface with alarm messages and recipe management
on operator panel to control:

• Divider

• Rounder belt speed

• Rotary gate speed

• Pulse zig-zag flour sifter speed

• Proofer speed

• Sheeter Roller speed

• Moulder Belt speed

• Pulse moulder sifter speed

• Hot dog gate phasing and speed

• Magnetic pan indexer

• Flour recovery (if so equipped)

Allen Bradley pushbuttons on operator
panel for:

• Two-button start

• Stop

• Emergency stop

• Master relay control

Operator station at S/M/P with Allen Bradley button
controls for :

• Pan Gate Control

• Pan Indexer Auto/Stop/Jog

• Two-button start

• Master Control Relay

• Stop/Emergency stop

• Sheeter/Moulder Belt/Pan Conveyor speed

adjustment with LED readout

NEMA 12 remote enclosure (painted steel) including:

• Main disconnect switch

• Full voltage magnetic NEMA rated starters

• Allen Bradley 5/03 PLC control

• Toshiba inverters

Electrical

Features

Mechanical

Features

ACCUPAN BUN SYSTEM

• Designed and manufactured in accordance with

BISSC quality and sanitation standards

• Heavy duty stainless steel frame for durability and

corrosion resistance

• Poly Slick Rounder Belt

• Hinged rounder bar frame with gas spring assist

• NEW Spiral Tunnel Rounder Bars

• Direct drive rounder belt

• Cantilevered rounder frame design for quick

belt changes

• Adjustable feet with lagging capability

• Independently driven UHMW kicker roller

• UHMW zig-zag board and lane guides

• Pneumatic flapper gate dough ball transfer system

• Pneumatic pulse sifter with linear motion at zig zag

and moulder areas

• Stainless steel flour catch pan with integral design to

zig-zag for flour containment and recycling

• Heavy duty proofer trays with stainless steel frame,

non-stick analytic plastic snap-in trays

• 12’ stacked or 24’ stretched proofer configuration

• Punched stainless steel proofer side panels

• Single action flapper gate controls the drop from the

proofer into the sheeter

• 6” diameter sheeter rollers

• Open design sheeter drive for easy maintenance

• Cantilevered moulder belt frame design for easy

belt access

• Synthetic/cotton-topped moulder belt for flour reten-

tion and stretch resistance

• Pneumatic driven hot dog gates with PLC control for

on-the-fly adjustment

• Rotary pan indexer for smooth pan indexing and

quick change index bars for easy product
changeover (magnetic indexing is available as
an option)

Operator Interface Panel

Hinged Rounder Bars with
Gas Spring Assist

Rotary Pan Indexer