Ametek XFR 40-70, XFR 12-220, XFR 20-130, XFR 33-85, XFR 60-46 User Manual
...
XFR 2800 Watt
Series
Programmable DC
Power Supply
XFR 7.5-300
XFR 12-220
XFR 20-130
XFR 33-85
XFR 40-70
XFR 60-46
XFR 100-28
XFR 150-18
XFR 300-9
XFR 600-4
TM-F2OP-C1XN Rev E www.programmablepower.com
About AMETEK
AMETEK Programmable Power, Inc., a Division of AMETEK, Inc., is a global leader in the design
and manufacture of precision, programmable power supplies for R&D, test and measurement,
process control, power bus simulation and power conditioning applications across diverse
industrial segments. From bench top supplies to rack-mounted industrial power subsystems,
AMETEK Programmable Power is the proud manufacturer of Elgar, Sorensen, California
Instruments and Power Ten brand power supplies.
AMETEK, Inc. is a leading global manufacturer of ele
devices with annualized sales of $2.5 billion. The Company has over 11,000 colleagues working
at more than 80 manufacturing facilities and more than 80 sales and service centers in the United
States and around the world.
ctronic instruments and electromechanical
Trademarks
AMETEK is a registered trademark of AMETEK, Inc. Sorensen is a trademark owned by AMETEK,
Inc. Other trademarks, registered trademarks, and product names are the property of their
respective owners and are used herein for identification purposes only.
Notice of Copyright
XFR 1200 Watt Series Programmable DC Power Supply Operation Manual
Programmable Power, Inc. All rights reserved.
© 2007 AMETEK
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, AMETEK PROGRAMMABLE POWER, INC.
(“AMETEK”):
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
HNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OT
TEC
DOCUMENTATION.
(b)
ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR
EXPENSES,
WHICH
INFORMA
REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
(c)
ALTHO
TRANSLATIO
IS CONT
WW
W.PROGRAMMABLEPOWER.COM.
WHETHER SPECIAL, DIRECT, INDIRECT,
MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF
TION WILL BE ENTIRELY AT THE USER’S
UGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF TH
N, THE ACCURACY CANNOT BE GUARANTEED. APPROVED AMETEK
AINED WITH THE ENGLISH LANGUAGE VERSION, WHICH
CONSEQUENTIAL OR INCIDENTAL,
RISK, AND
IS POSTED AT
HER
ANY SUCH
E
CONTENT
Date and Revision
May 2018, Revision E
Part Number
TM-F1OP-C1XN
Contact Information
Telephone: 800 733 5427 (toll free in North America)
858 450 0085 (direct)
Fax: 858 458 0267
Email:
Web: www.programmablepower.com
sales@programmablepower.com
service@programmablep
ower.com
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Important Safety Instructions
G
G
Before applying power to the system, verify that your product is configured properly for your
particular application.
Hazardous voltages may be present when covers are removed. Qualified
personnel must use extreme caution when servicing this equipment.
WARNIN
WARNIN
Only qualified personnel who deal with attendant hazards in power supplies, are allowed to perform
installation and servicing.
Ensure that the AC power line ground is connected properly to the Power Rack input connector or
ssis. Similarly, other power ground lines including those to application and maintenance
cha
equipment must be grounded properly for both personnel and equipment safety.
Always ensure that facility AC input power is de-e
cable.
In normal operation, the operator does not have acce
However, depending on the user’s application configuration, HIGH VOLTAGES HAZARDOUS TO
HUMAN SAFETY may be normally generated on the output terminals. The customer/user must
ensure that the output power lines are labeled properly as to the safety hazards and that any
inadvertent contact with hazardous voltages is eliminated.
Guard against risks of electrical shock during open cover ch
electrical circuits. Even when power is off, capacitors may retain an electrical charge. Use safety
glasses during open cover checks to avoid personal injury by any sudden component failure.
Neither AMETEK Programmable Power Inc., San Diego, California
sales organizations can accept any responsibility for personnel, material or inconsequential injury,
loss or damage that results from improper use of the equipment and accessories.
Circuit boards, test points, and output voltages also may be floating above
(below) chassis ground.
The equipment used contains ESD sensitive parts. When installing
equipment, follow ESD Safety Procedures. Electrostatic discharges might
cause damage to the equipment.
nergized prior to connecting or disconnecting any
ss to hazardous voltages within the cha ssis.
ecks by not touching any portion of the
, USA, nor any of the subsidiary
SAFETY SYMBOLS
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Product Family: XFR 1200 Watt Series Programmable DC Power Supply
Warranty Period: Five Years
WARRANTY TERMS
AMETEK Programmable Power, Inc. (“AMETEK”), provides this written warranty covering the
Product stated above, and if the Buyer discovers and notifies AMETEK in writing of any defect in
material or workmanship within the applicable warranty period stated above, then AMETEK may,
at its option: repair or replace the Product; or issue a credit note for the defective Product; or
provide the Buyer with replacement parts for the Product.
The Buyer will, at its expense, return the defective Product or parts thereof to AMETEK in
accordance with the return procedure specified below. AMETEK will, at its expense, deliver the
repaired or replaced Product or parts to the Buyer. Any warranty of AMETEK will not apply if the
Buyer is in default under the Purchase Order Agreement or where the Product or any part
thereof:
• is damaged by misuse, accident, negligence or failure to maintain the same as
specified or required by AMETEK;
• is damaged by modifications, alterations or attachments thereto which are not
authorized by AMETEK;
• is installed or operated contrary to the instructions of AMETEK;
• is opened, modified or disassembled in any way without AMETEK’s consent; or
• is used in combination with items, articles or materials not authorized by AMETEK.
The Buyer may not assert any claim that the Products are not in conformity with any warranty
until the Buyer has made all payments to AMETEK provided for in the Purchase Order Agreement.
PRODUCT RETURN PROCEDURE
1. Request a Return Material Authorization (RMA) number from the repair facility (must be
done in the country in which it was purchased):
• In the USA, contact the AMETEK Repair Department prior to the return of the
product to AMETEK for repair:
Telephone: 800-733-5427, ext. 2295 or ext. 2463 (toll free North America)
858-450-0085, ext. 2295 or ext. 2463 (direct)
• Outside the United States, contact the nearest Authorized Service Center
(ASC). A full listing can be found either through your local distributor or our
website, www.programmablepower.com, by clicking Support and going to the
Service Centers tab.
2. When requesting an RMA, have the following information ready:
• Model number
• Serial number
• Description of the problem
NOTE: Unauthorized returns will not be accepted and will be returned at the shipper’s expense.
NOTE: A returned product found upon inspection by AMETEK, to be in specification is subject to
an evaluation fee and applicable freight charges.
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vi
Contents
Important Safety Instructions
1
Features and Specifications
Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2
Features and Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3
Front Panel Controls- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–3
Rear Panel Connectors and Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–5
Rear Panel SW1 Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–6
Resetting the Switches - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–7
Rear Panel J2 Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–7
Making J2 Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–9
Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–9
2
Installation
Basic Setup Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–2
Inspection, Cleaning, and Packaging- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3
Initial Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3
Periodic Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3
Packaging for Shipping or Storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–3
Location, Mounting, and Ventilation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–4
Rack Mounting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–4
Ventilation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–5
AC Input Power- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–5
AC Input Connector and Voltage Selection - - - - - - - - - - - - - - - - - - - - - - - - - -2–6
AC Input Cord - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–6
AC Input Wire Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–7
Functional Tests - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–9
Equipment Required - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–9
Power-on Check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–9
Voltage Mode Operation Check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–10
Current Mode Operation Check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–10
Front Panel Function Checks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - v
TM-F2OP-C1XN-01 vii
Contents
Load Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12
Load Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12
Insulation Rating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12
Current Carrying Capacity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12
Load Wiring Length for Operation with Sense Lines - - - - - - - - - - - - - - - 2–13
Noise and Impedance Effects - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–14
Making Load Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–14
Output Cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–14
7.5 V to 100 V Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–16
150 V to 600 V Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–17
Inductive Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–18
Connecting Single Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–18
Connecting Multiple Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–19
Local and Remote Sensing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–21
Sense Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–21
Local Sensing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–21
Using Remote Sensing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–23
3
Local Operation
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–2
Standard Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–3
Operating Modes and Automatic Crossover - - - - - - - - - - - - - - - - - - - - - - - - - 3–3
Constant Voltage Mode Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–4
Constant Current Mode Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Automatic Mode Crossover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Shipped Configuration (Local Control Mode) - - - - - - - - - - - - - - - - - - - - - - - - 3–5
Setting Output Voltage and Current Limit - - - - - - - - - - - - - - - - - - - - - - - - - -3–6
Using Over Voltage Protection (OVP) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7
Front Panel OVP Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–7
Resetting the OVP Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–8
Using the Shutdown Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–9
STANDBY Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–9
Controlling the Shutdown Function via the J2 Connector - - - - - - - - - - - - - - - - 3–9
Using Multiple Supplies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11
Configuring Multiple Supplies for Series Operation - - - - - - - - - - - - - - - - - - - 3–12
Configuring Multiple Supplies for Parallel Operation - - - - - - - - - - - - - - - - - - 3–13
Sensing for Parallel Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–14
viii TM-F2OP-C1XN-01
Configuring Multiple Supplies for Split Supply Operation - - - - - - - - - - - - - -3–15
Two Positive Voltages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–15
Positive-negative Supply - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–16
Over Temperature Protection (OTP) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–17
4
Remote Operation
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–2
Isolated Programming - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–2
Remote Digital Programming - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–2
Remote Analog Programming of Output Voltage and Current Limit - - - - - - - - - - -4–3
Remote Programming Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–3
Remote Analog Programming Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - -4–3
Remote Monitoring of Output Voltage and Current- - - - - - - - - - - - - - - - - - - - - - -4–7
Readback Signals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4–7
5
Calibration and Troubleshooting
Calibration Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–2
Service Environment and Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–2
Equipment Required - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–2
Accessing Calibration Potentiometers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3
Removing Option Card - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–3
Calibrating for Programming Accuracy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–5
Voltage Programming Circuit Calibration - - - - - - - - - - - - - - - - - - - - - - - - - - -5–5
Current Limit Programming Circuit Calibration - - - - - - - - - - - - - - - - - - - - - - -5–6
Calibrating for Readback Accuracy- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–7
Output Voltage Monitor Circuit Calibration - - - - - - - - - - - - - - - - - - - - - - - - -5–7
Output Current Monitor Circuit Calibration - - - - - - - - - - - - - - - - - - - - - - - - -5–8
User Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–9
Emergency Shutdown - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–9
Unusual or Erratic Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5–9
Troubleshooting for Operators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–10
Contents
TM-F2OP-C1XN-01 ix
Contents
A
Specifications
Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2
Additional Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–6
Input Conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–7
Additional Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–8
Remote Programming and Monitoring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–8
Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–9
Mechanical Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–10
Warranty and Return Information
Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WA–1
Return Material Authorization Policy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WA–3
Return Procedure- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–4
Out of Warranty Service- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WA–4
Information About Your System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -WA–4
- - - - - - - - - - - - - - - - - - - - - - - - - - -WA–1
x TM-F2OP-C1XN-01
Figures
Figure 1-1 Power Supply Front Panel- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4
Figure 1-2 Power Supply Rear Panel (Low voltage (7.5 V to 10 0 V) model shown.) - 1–5
Figure 1-3 Programming and Monitoring SW1 Switch - - - - - - - - - - - - - - - - - - - - - 1–6
Figure 1-4 Programming and Monitoring J2 Connector- - - - - - - - - - - - - - - - - - - - - 1–7
Figure 2-1 Shipping or Storage Carton Label- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4
Figure 2-2 AC Input Cover and Strain Relief- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8
Figure 2-3 Maximum Load Wire Length for 1 V Line Drop- - - - - - - - - - - - - - - - - 2–13
Figure 2-4 Output Strain Relief and Cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–15
Figure 2-5 Typical Load Connection Hardware - - - - - - - - - - - - - - - - - - - - - - - - - 2–16
Figure 2-6 Output Voltage Connector- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–17
Figure 2-7 Single Load with Local Sensing (Default) - - - - - - - - - - - - - - - - - - - - - 2–18
Figure 2-8 Single Load with Remote Sensing - - - - - - - - - - - - - - - - - - - - - - - - - - 2–19
Figure 2-9 Multiple Loads with Local Sensing - - - - - - - - - - - - - - - - - - - - - - - - - 2–20
Figure 2-10 Multiple Loads with Remote Sensing - - - - - - - - - - - - - - - - - - - - - - - - 2–20
Figure 2-11 J10 Sense Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–22
Figure 2-12 Connecting Remote Sense Lines - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–24
Figure 3-1 Operating Modes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3
Figure 3-2 Series Operation of Multiple Supplies- - - - - - - - - - - - - - - - - - - - - - - - 3–12
Figure 3-3 Parallel Operation of Multiple Supplies- - - - - - - - - - - - - - - - - - - - - - - 3–14
Figure 3-4 Split Supply Operation of Multiple Supplies - - - - - - - - - - - - - - - - - - - 3–15
Figure 3-5 Split Supply Operation of Multiple Supplies - - - - - - - - - - - - - - - - - - - 3–16
Figure 4-1 Connecting Programming Sources to J2 Connector - - - - - - - - - - - - - - - - 4–6
Figure 5-1 Programming and Monitoring Calibration Locations - - - - - - - - - - - - - - - 5–4
Figure A-1 Typical Input Current Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - A–7
Figure A-2 Dimensional Drawings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–12
TM-F2OP-C1XN-01 xi
xii
Tables
Table 1-1 Available Voltage and Current Ranges - - - - - - - - - - - - - - - - - - - - - - - - 1–2
Table 1-2 Rear Panel SW1 Switch Assignments - - - - - - - - - - - - - - - - - - - - - - - - - 1–6
Table 1-3 Rear Panel J2 Connector Terminals and Functions - - - - - - - - - - - - - - - - 1–8
Table 2-1 Basic Setup Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2
Table 2-2 Operation AC Input Voltage Range and Frequency- - - - - - - - - - - - - - - - 2–6
Table 2-3 AC Wire Specification - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–6
Table 2-4 Current Carrying Capacity for Load Wiring- - - - - - - - - - - - - - - - - - - - 2–13
Table 2-5 Rear Panel J10 Sense Connector Terminals and Functions - - - - - - - - - - 2–22
Table 3-1 Shipped Configuration (Local Control Mode) - - - - - - - - - - - - - - - - - - - 3–5
Table 3-2 Switch Settings for Shutdown Circuit Logic- - - - - - - - - - - - - - - - - - - - 3–10
Table 3-3 Switch Settings for Over Temperature Recovery Options- - - - - - - - - - - 3–17
Table 4-1 Remote Programming Options- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3
Table 4-2 Power Supply Settings for Different Programming Sources - - - - - - - - - - 4–5
Table 4-3 Settings for Remote Monitoring of Readback Signals - - - - - - - - - - - - - - 4–7
Table 5-1 User Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–10
Table A-1 Specifications for 7.5 V to 40 V Models - - - - - - - - - - - - - - - - - - - - - - - A–2
Table A-2 Specifications for 60 V to 600 V Models- - - - - - - - - - - - - - - - - - - - - - - A–4
TM-F2OP-C1XN-01 xiii
xiv
Features and
1
Specifications
Chapter 1 describes the XFR 2800 Watt Series
Programmable DC Power Supply and lists the features.
Features and Specifications
Description
This series of power supplies provides low noise, precisely regulated,
variable DC output at 2800 watts of output power. Over voltage
protection (OVP) and thermal shutdown are standard. Front panel
controls and indicators are extensive. Select from several remote control
choices: standard analog programming, optional isolated programming or
readback, and optional GPIB programming or RS-232 control. Remote
monitoring of output voltage and current is a standard feature. Use this
power supply either on your bench or in a standard 19 in. (483 mm) rack:
the unit occupies only 3.5 in. (2 U) of vertical rac k space . Designed for
continuous use in standalone or systems applications, this power supply is
typically used to power DC equipment, control magnets, or burn in
components. See T able 1-1 for the list of available models.
Table 1-1
Model Voltage Range Current Range
7.5-300 0-7.5 V 0-300 A
12-220 0-12 V 0-220 A
20-130 0-20 V 0-130 A
33-85 0-33 V 0-85 A
40-70 0-40 V 0-70 A
60-46 0-60 V 0-46 A
100-28 0-100 V 0-28 A
150-18 0-150 V 0-18 A
300-9 0-300 V 0-9 A
600-4 0-600 V 0-4 A
Available Vo ltage and Curre nt Ranges
1-2 TM-F2OP-C1XN-01
Features and Options
• Simultaneous digital display of both voltage and current.
• Ten-turn front panel voltage and current controls for high resolution
setting of the output voltage and current from zero to the rated output.
• Automatic mode crossover into current or voltage mode.
• Front panel push-button control of output standby mode and preview
of voltage, current, or over voltage protection setpoints. Front panel
light emitting diode (LED) indicators for voltage and current mode
operation, OVP, remote programming mode, and shutdown. Front
panel control of OVP.
• Multiple units can be connected in parallel or in series to provide
increased current or voltage.
• Over temperature protection (OTP) shutdown; latches or
automatically resets.
• Remote analog voltage and current limit programming with selectable
programming ranges.
• External monitor signals for output voltage and current.
• Isolated analog remote programming control of the output voltage or
current and isolated readback of output voltage and current with the
optional ISOL Interface.
• Optional internal GPIB or RS-232 control for remote digital
programming and readback from a computer.
• Rack mount brackets at the front panel are standard.
Features and Options
Front Panel Controls
See Figure 1-1 to review the controls, LEDs, and meters located on the
power supply’s front panel. Check the following sections for additional
descriptions of front panel controls and functions.
• “Mechanical Specifications” on page A–10
• “Functional Tests” on page 2–9
• Chapter 3, “Local Operation”
TM-F2OP-C1XN-01 1-3
Features and Specifications
6
7
8
9
10
14 1615
Figure 1-1
5
4
3
2
1
11 12 13
Power Supply Front Panel
No. Description
1 OVP Check: OVP Setting Preview Switch (See page 3–7 for more information.)
2 OVP Set: OVP Adjust Potentiometer (See page 3–7 for more information.)
3 V/I Check: Local Voltage & Current Limit Setting Preview Switch (See page 2–9 for more
information.)
4 OVP Shutdown LED
5 S/D: Shutdown LED
6 Standby Switch (See page 3–9 for more information.
7 Rem: Remote Programming LED
8 Local: Return to Local Programming, for units with digital programming interface installed
9 OTP: Over Temperature Shutdown LED
10 ACF: AC Fail LED
11 AC Power Switch
12 Remote Programming LEDs: For units with digital programming interface installed
13 Voltage Mode LED
14 Output Voltage Control Knob
15 Current Mode LED
16 Output Current Control Knob
1-4 TM-F2OP-C1XN-01
Rear Panel Connectors and Switch
Use the rear panel SW1 Programming, Monitoring, and Shutdown Select
switch and the rear panel J2 Programming and Monitoring connector to
choose among several remote programming and monitoring options. See
Figure 1-2 for switches and connectors available at the rear panel. See
“Rear Panel SW1 Switch” on page 1–6 and “Rear Panel J2 Connector” on
page 1–7 for a list of switches and connector functions, and procedures
for using them.
1 2 3
Rear Panel Connectors and Switch
4 5 6 78
Figure 1-2
No. Description
1 Blank Subplate: Replaced if digital programming interface installed.
2 DC Output Connector: For high vol tage (150 V to 600 V) models. See inset and page 2–12.
3 Fan Exhaust Vents: Do not block.
4 J10 Sense Connector. See page 2–21 for more information.
5 J2 Programming and Monito ring Connector. See page 1–7 for more information.
6 SW1 Switch. See page 1–6 for more information.
7 Chassis Ground Screw: 3/8 in. (9 mm ) m a xim um penetration into unit.
8 AC Input Connector: See page 2–5 for more inform ation.
TM-F2OP-C1XN-01 1-5
Power Supply Rear Panel (Low voltage (7.5 V to 100 V) model shown.)
Features and Specifications
Rear Panel SW1 Switch
The SW1 Programming, Monitoring, and Shutdown Select switch is an
8-position piano DIP switch located on the power supply’ s rear panel. See
Figure 1-3. The SW1 switch enables you to choose:
• Resistive programming of output voltage or current limit
• Output voltage and current limit programming scales
• Output voltage and current monitor scales
• Remote shutdown circuit logic
• Over temperature shutdown mode
1 Resistive Programming of Output Voltage
2 Resistive Programming of Output Current
3 Selects Output Voltage Programming Source Range
4 Selects Output Current Limit Programming Source Range
5 Selects Output Voltage Monitor Range
6 Selects Output Current Monitor Range
7 Selects Remote Shutdown Logic
8 Selects Over Temperature Shutdown Reset Mode
Figure 1-3
Programming and Monitoring SW1 Switch
(Switch is shown in factory default configuration.)
Table 1-2 shows the functions assigned to each SW1 switch.
Table 1-2
Switch Function Open
SW1-1 1 mA current source for resistive programming
SW1-2 1 mA current source for resistive programming
SW1-3 Output voltage programming source range select 0-5 V (0-5 k) 0-10 V
SW1-4 Output current limit programming source range
SW1-5 Output voltage monitor range select 0-5 V 0-10 V
SW1-6 Output current monitor range select 0-5 V 0-10 V
SW1-7 Remote shutdown logic select HIGH=OFF HIGH=ON
SW1-8 Over temperature shutdown reset mode select Auto reset
a. Factory defaults underlined.
1-6 TM-F2OP-C1XN-01
Rear Panel SW1 Switch Assignments
of output voltage
of output current limit
select
a
Voltage source
programming
Voltage source
programming
0-5 V (0-5 k) 0-10 V
Closed
Resistive programming
(0-5 k, 0-10 k)
Resistive programming
(0-5 k, 0-10 k)
Latch OFF
(0-10 k)
(0-10 k)
Resetting the Switches
Before making any changes to the switch settings, disable the power
supply output by pushing the front panel STANDBY switch to its IN
position. This temporarily shuts down the power supply. The front panel
S/D LED turns on. Then, use any small, flat-bladed screwdriver to change
the switch settings.
Any of the eight switches on SW1 is OFF when it has been flipped up to
break contact, ON when flipped down to close contact.
Rear Panel J2 Connector
The J2 Programming and Monitoring connector is a 15-terminal wire
clamp connector located on the power supply’s rear panel. See Figure 1-4.
The J2 connector provides access to the following functions:
• Remote programming of output voltage AND/OR current limit
• Remote monitoring of calibrated readback signals for output voltage
and output current
• Remote control of the shutdown function using a 2.5 V to 15 V signal
Rear Panel Connectors and Switch
Figure 1-4
1 Remote Output Voltage Programming Select
2 Remote Output Current Limit Programming Select
3 Control Ground
4 No connection
5 Voltage Program Signal Return
6 Output Voltage Programming Input
7 Current Program Signal Return
8 Output Current Limit Programming Input
9 Voltage Monitor Signal Return
10 Output Voltage Monitor
11 Current Monitor Signal Return
12 Output Current Monitor
13 No connection
14 Shutdown (S/D) Signal Return (–)
15 S/D Input (+)
Programming and Monitoring J2 Connector
See Table 1-3 for the list of the J2 connector terminal numbers, their
references, and corresponding functions.
TM-F2OP-C1XN-01 1-7
Features and Specifications
Table 1-3
Connector Reference Name Function
J2-1 VRMT Remote Output Voltage
J2-2 IRMT Remote Output Current Limit
J2-3 CNTL
J2-4 N/C No connection None.
J2-5 VPGM– Voltage Program Signal Return Return for voltage program signal.
J2-6 VPGM Output Voltage Programming
J2-7 IPGM– Current Program Signal Return Return for current program signal.
J2-8 IPGM Output Current Limit
J2-9 VMON– Voltage Monitor Signal Return Return for voltage monitor signal.
J2-10 VMON Output Voltage Monitor Output for output voltage monitor
Rear Panel J2 Connector Terminals and Functions
Selects remote output voltage
Programming Select
Programming Select
Control Ground Control ground.
GND
Input
Programming Input
programming when jumpered to pin 3.
Selects remote output current limit
programming when jumpered to pin 3.
Input for voltage programming signals
from an analog device.
Input for current limit programming
signals from an analog device.
signal.
J2-11 IMON– Current Monitor Signal Return Return for current monitor signal.
J2-12 IMON Output Current Monitor Output for output current monitor
signal.
J2-13 N/C No connection None.
J2-14 S/D– Shutdown Signal Return (–) Return for shutdown signal.
J2-15 S/D S/D Input (+) Input for shutdown signal.
1-8 TM-F2OP-C1XN-01
Making J2 Connections
CAUTION
Do not attempt to bias program/monitor signal return (J2 terminals 5, 7, 9, and
11) relative to the supply output because control ground (J2-3) and the program/
monitor signal returns are at the same potential as the power supply return in a
standard unit. Use the Isolated Programming (ISOL) Interface option to allow
control from a programming source at a different potential relative to the supply’s
output.
CAUTION
To maintain the isolation of the power supply output and prevent ground loops,
use an isolated (ungrounded) programming source when operating the power
supply via remote analog control at the J2 connector.
Make connections to the J2 connector using its screw-type wire clamps.
Before making any connections, turn the power supply OFF and wait
until the front panel displays have gone out. You can unplug the connector
from the back of the unit in order to make it easier to install the required
wiring.
Rear Panel Connectors and Switch
Wiring
WARNING: Shock hazard
There is a potential shock hazard when using a power supply with a rated output
greater than 40 V. Use wiring with a minimum insulation rating equivalent to the
maximum output voltage of the power supply. For example, select TEW-105,
105 °C, 600 V wiring for use with a 600 V, 4 A model po wer supply.
For most connectors and jumpers, use any suitable wire such as 16 to
24 AWG stranded wire. For lowest noise performance, use shielded pair
wiring. Strip wires 0.26 in. (6.5 mm), insert, and tighten the wire clamp.
TM-F2OP-C1XN-01 1-9
1-10
2
Installation
Chapter 2 provides recommendations and procedures for
inspecting, installing, and testing the power supply.
Installation
Basic Setup Procedure
See Table 2-1 for a summary of the basic setup procedure and an overall
view of the subsections in Chapter 2. Use the procedure as a quick
reference if you are familiar with the installation requirements for the
power supply. If you want more information, each step in the procedure
refers to subsequent sections which contain more details. Execute each
step in the sequence given.
Table 2-1
Step # Description Action Reference
1 Inspection Perform an initial physical inspection of
2 Installation Install the supply (bench or rack
3 Input Power Connect AC input power. “AC Input Power” on page 2–5
4 Test Perform functional tests for voltage
5 Load Connect the load. “Load Connection” on page 2–12
6 Sensing Connect sensing lines. “Local and Remote Sensing” on
Basic Setup Procedure
the supply.
mount), ensuring adequate ventilation.
mode operation, current mode
operation, and front panel controls.
“Inspection, Cleaning, and
Packaging” on page 2–3
“Location, Mounting, and
Venti lation” on page 2–4
“Functional Tests” on page 2–9
page 2–21
See Chapter 3 for instructions about front panel operation, OVP, OTP,
shutdown, and using multiple supplies. You will find remote
programming and monitoring described in Chapter 4.
2-2 TM-F2OP-C1XN-01
Inspection, Cleaning, and Packaging
Inspection, Cleaning, and Packaging
Initial Inspection
When you first receive your unit:
1. Inspect the unit for scratches and cracks, and for broken switches,
connectors, and displays.
2. Ensure that the packing box contains the AC input cover and strain
relief kit (see Figure 2-2).
3. Have the service technician check the printed circuit board and its
components if you suspect internal damage.
If the unit is damaged, save all packing materials and notify the carrier
immediately. See packing instructions on page 2–3.
Periodic Cleaning
No routine servicing of the power supply is required except for periodic
cleaning. Whenever a unit is removed from operation, clean metal
surfaces with naphtha or an equivalent solvent and the front panel with a
weak solution of soap and water. Use low-pressure compressed air to
blow dust from in and around components on the printed circuit boards.
Packaging for Shipping or Storage
Follow these instructions to prepare the unit for shipping or storage.
1. When returning the unit or sending it to the service center, attach a tag
to the unit stating its model number, available from the front panel
label, and its serial number, available from the rear panel label. Give
the date of purchase and an invoice number, if you have it, as well as
a brief description of the problem.
2. For storage or shipping, repack the power supply in its original
container. If the original container is not available, seal the unit in a
plastic bag and then pack it in a 200 lb. (90 kg) test, corrugated
cardboard carton large enough to allow 2 in. (5 cm) of cushioning
material to surround the unit. Use a material such as foam slabs or
chips.
3. Label the carton as shown in Figure 2-1.
4. If shipping, mark the address of the service center and your return
address on the carton.
TM-F2OP-C1XN-01 2-3
Installation
5. If storing, stack no more than eight cartons high. Check the storage
temperature range and storage altitude specification in
“Environmental Specifications” on page A–9.
POWER SUPPLY
Model Number:
Serial Number:
FRAGILE — ELECTRONIC EQUIPMENT
Figure 2-1
Shipping or Storage Carton Label
Location, Mounting, and Ventilation
Use the power supply in rack-mounted or benchtop applications.
Rack Mounting
WARNING: Shock hazard
Ensure that any mounting screws do not penetrate more than 1/8 in. (3.0 mm) into
the sides of the unit.
The power supply is designed to fit in a standard 19 in. (483 mm)
equipment rack. To install:
1. Use the rack mount brackets at either side of the front panel to install
the power supply in a rack.
2. Provide adequate support fo r the rear of the unit without obstructing
the ventilation inlets on the sides of the unit. Use a support bar at the
rear of the unit. Follow the manufacturer's instructions to install the
support bar.
To install the power supply with rack mount slides, use a commercially–
available slide kit. Follow the manufacturer’s instructions to install the
slides. Add a 1/8 in. (3.0 mm) spacer between the chassis and the slides.
2-4 TM-F2OP-C1XN-01
Ventilation
Whether you place the power supply in a rack or on a bench, allow
cooling air to reach the ventilation inlets on the front and sides of the unit
and allow 4 in. (10 cm) of unrestricted air space at the rear of the unit for
the fan exhaust. Any ventilation space at the top and bottom of the supply
will further lower internal operating temperatures.
Check page A–9 for the operating ambient temperature range and the
operating altitude specification.
AC Input Power
WARNING: Shock hazard
There is a potential shock hazard if the power supply chassis and cover are not
connected to an electrical ground via the safety ground in the AC input connector.
Ensure that the power supply is connected to a grounded AC outlet with the
recommended AC input connector configured for the available line voltage as
described in this section.
WARNING: Shock hazard
Disconnect AC power from the unit before removing the cover. Even with the
front panel power switch in the OFF position, live line voltages are exposed when
the cover is removed. Repairs must be made by experienced service technicians
only.
AC Input Power
CAUTION
When power switch is turned on, output voltage or current previously set will be
applied to loads.
TM-F2OP-C1XN-01 2-5
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