Ametek T, T-1, T-1-CPF, T-2, T-3 Operating Manual
Type T Series Operation Manual
for T, T-1, T-1-CPF, T-2, T-3, and Systems F
Contents
Overview ............................................................. 1
Introduction ............................................................1
Features and Parts Lists..................................................3
Safety Instructions ................................................ 6
Warnings, Cautions, and Notes...........................................6
Setup .................................................................. 7
Assembly ...............................................................7
Operation and Maintenance .................................... 9
Generating Pressure.....................................................9
Priming................................................................10
Connection Diagram ............................................. 13
Crystal Reference Indicators ............................................13
Specifications ...................................................... 14
Support .............................................................. 15
Troubleshooting .......................................................15
Fitting Kits and Spare Parts .............................................19
Appendix A: Assembly Drawings and Parts Lists..........................21
Contact Us.............................................................28
Returning product to AMETEK ..........................................28
Warranty ..............................................................28
Overview
INTRODUCTION
The Type T Series hand pump, mounted on a drip pan with a manifold assembly, is capable of producing pressures up to 1000 bar/15 000 psi.
These units are self-contained pressure sources designed to test instruments. They may be used to calibrate pressure gauges or to set hydraulic relief valves
F
and pressure switches. These units produce pressure to test components or systems, and work independently of other pressure sources. CP
Crystal Pressure Fittings (CPF), which allow users to produce leak-free seals without tools or thread tape. CPF ttings also include a self-venting weep hole to
help assure a safe disconnection from a pressurized system.
U.S. Patent No. 8,794,677
T, T-1, and T-2 pumps1 may be ordered as part of a Pump System, complete with a JOFRA or Crystal Pressure Indicator. T-3 pumps ship as part of a complete
comparator testing kit, including four analog test gauges and necessary mounting tools and ttings, all housed in a rugged metal carrying case. For more
details on T-3 comparator testing kits, refer to T-3 Pumps for Hydraulic Comparator Kits on page 2.
All Type T Series Pump Systems include the most commonly used pressure ttings, seals, etc., all packaged in a carrying case with a custom insert.
1 T designates a pump only. T-1 designates a pump with a manifold and tools. T-2 designates a pump with manifold, tools, and a carrying case.
T, T-1, and T-2 Pumps
versions include
Overview 1
Pressure Medium O-rings
T-1 Water
T-1- CPF Oil or Water
T-1/VITON Water
T-1/EPT Water
T-1/OIL Oil Buna-N FOB
T-1/OIL/VITON Oil Viton® FOV
T-1/OIL/EPT Oil EPT
*
Water is a 50/50 mixture of water and Isopropyl Alcohol.
*
*
*
*
Buna-N
Viton® FOV or FWV
Viton® FWV
EPT FWE
Pump System
FWB
FOE
Type T Series Pump System
Type T Pump Operation Manual
T-3 Pumps for Hydraulic Comparator Kits
Overview 2
X
With 160, 600, 5000, and 10 000 psi Gauges
Cal. Certication
with Data
T-3
T-3/EPT
T-3/VITON
T-3/OIL
T-3/OIL /EPT
T-3/OIL/VITON
T-3/C
T-3/C/EPT
T-3/C/VITON
T-3/C/OIL
T-3/C/OIL /EPT
T-3/C/OIL/VITON
X
With 30, 600, 3000, and 5000 psi Gauges
No Water
No Water
No Water
No Oil Buna-N
No Oil EPT
No Oil VITON
Yes Water
Yes Water
Yes Water
Yes Oil Buna-N
Yes Oil EPT
Yes Oil VITON
Cal. Certication
with Data
T-3A
T-3A/EPT
T-3A/VITON
T-3A/OIL
T-3A/OIL/EPT
T-3A/OIL/VITON
T-3A/C
T-3A/C/EPT
T-3A/C/VITON
T-3A/C/OIL
T-3A/C/OIL/EPT
T-3A/C/OIL/VITON
No Water
No Water
No Water
No Oil Buna-N
No Oil EPT
No Oil VITON
Yes Water
Yes Water
Yes Water
Yes Oil Buna-N
Yes Oil EPT
Yes Oil VITON
Pressure
Medium
Pressure
Medium
X
With 2, 42, 210, and 350 kg/cm² Gauges
O-rings
*
Buna-N
*
EPT
*
VITON
T-3AM
T-3AM/EPT
T-3AM/VITON
T-3AM/OIL
T-3AM/OIL/EPT
T-3AM/OIL/VITON
*
Buna-N
*
EPT
*
VITON
T-3AM/C
T-3AM/C /EPT
T-3AM/C/VITON
T-3AM/C /OIL
T-3AM/C /OIL/EPT
T-3AM/C/OIL/VITON
X
With 200, 4000, 21 000, and 35 000 kPa gauges
O-rings
*
Buna-N
*
EPT
*
VITON
T-3AN
T-3AN/EPT
T-3AN/VITON
T-3AN/OIL
T-3AN/OIL /EPT
T-3AN/OIL/VITON
*
Buna-N
*
EPT
*
VITON
T-3AN/C
T-3AN/C/EPT
T-3AN/C/VITON
T-3AN/C/OIL
T-3AN/C/OIL/EPT
T-3AN/C/OIL/VITON
Cal. Certication
with Data
No Water
No Water
No Water
No Oil Buna-N
No Oil EPT
No Oil VITON
Yes Water
Yes Water
Yes Water
Yes Oil Buna-N
Yes Oil EPT
Yes Oil VITON
Cal. Certication
with Data
No Water
No Water
No Water
No Oil Buna-N
No Oil EPT
No Oil VITON
Yes Water
Yes Water
Yes Water
Yes Oil Buna-N
Yes Oil EPT
Yes Oil VITON
Pressure
Medium
*
*
*
*
*
*
Pressure
Medium
*
*
*
*
*
*
O-rings
Buna-N
EPT
VITON
Buna-N
EPT
VITON
O-rings
Buna-N
EPT
VITON
Buna-N
EPT
VITON
X
With 11, 42, 350, and 700 bar gauges
Cal. Certication
with Data
T-3/BARS
T-3/BARS/EPT
T-3/BARS/VITON
T-3/BARS/OIL
T-3/BARS/OIL/EPT
T-3/BARS/OIL/VITON
T-3/BARS/C
T-3/BARS/C/EPT
T-3/BARS/C/VITON
T-3/BARS/C/OIL
T-3/BARS/C/OIL/EPT
T-3/BARS/C/OIL/VITON
*
Water is a 50/50 mixture of water and Isopropyl Alcohol.
No Water
No Water
No Water
No Oil Buna-N
No Oil EPT
No Oil VITON
Yes Water
Yes Water
Yes Water
Yes Oil Buna-N
Yes Oil EPT
Yes Oil VITON
T-3 Hydraulic
Comparator Testing Kit
Pressure
Medium
*
*
*
*
*
*
O-rings
Buna-N
EPT
VITON
Buna-N
EPT
VITON
Type T Pump Operation Manual
FEATURES AND PARTS LISTS
Type T Series hand pumps may be ordered with either oil or a water/alcohol mixture as the pressure medium. There are three available seal packages for the
system: Buna-N, Viton®, and EPT.
All Type T Series hand pumps feature a vent valve, and dual volume control for rapid pressure increase at lower pressures and easier pumping at higher
pressures. T-1,
T-2, and T-3 models include a dual pressure port manifold with ne adjust, plus replacement o-rings and a set of service tools.
Refer to Figure 3 on page 25 for more details on the included tools.
T-1 and T-2 – Included Parts
X
Reference and Device Under Test Pressure Ports
Part Number Description
T-134 15/16-20 Male to 1/4" NPT Female Adapter
T-135 15/16-20 Male to 1/2" NPT Female Adapter
Check Valve Plug
CPF Fitting
Overview 3
Fine Adjust
NPT Union Body
Manifold Assembly
T-1-CPF – Included Parts
X
Reference and Device Under Test Pressure Ports
Part Number Description
5255 CPF Male to 15/16-20 Male Adapter (2)
4715 MP Female to 1/4" Female NPT Fitting
T-3 – Included Parts
X
Reference and Device Under Test Pressure Ports
Part Number Description
T-134 15/16-20 Male to 1/4" NPT Female Adapter
T-135 15/16-20 Male to 1/2" NPT Female Adapter
– Set of 4 Test Gauges
*
For more details refer to T-3 Pumps for Hydraulic Comparator Kits on page 2
and to Figure 4 on page 26.
*
Fill and Vent Relief Plug
Vent Valve
Valve Rod Selector
Check Valve Plug
Pump Handle
Reservoir Tube
Type T Pump Operation Manual
Parts Included with Pump Systems for JOFRA Reference Indicators
Part Number Description
T-134 15/16-20 Male to 1/4" NPT Female Adapter
T-135 15/16-20 Male to 1/2" NPT Female Adapter
T-786 1/4" NPT Male to 1/4" BSP Female Fitting
*
1274 00
*
1274 01
*
1274 02
60 R120 1/4" Bonded Seals
*
404203
60I104 Pack Tape (1 roll)
124004 Shoulder Strap
12430 4 Aluminum Carrying Case
*
Included with HPC.
1/4" NPT Male to 1/8" BSP Male Fitting
1/4" BSP Female to 1/8" BSP Male Fitting
1/8" Bonded Seals
Test Leads; Red & Black, including clips
FWB
(T-1)
FWV
(T-1/Viton)
FWE
(T-1/EP T)
System F
FOB
(T-1/Oil)
FOV
(T-1/O il/Viton)
Overview 4
FOE
(T-1/Oil/EPT)
Hydraulic Fluid
Type T Series Pump Systems are only available delivered empty. You will still need to specify what uid type you are going to use (for example; FOV for Oil or FWV for Water).
Ordering a Pump System
Any Type T Series Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering
scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.
X
Reference Indicator Reference Indicator Included Pump System
HPC500 Series ...HPC500 No ...-NONE System F (T-1) .............-FWB
System F (T-1/Viton) .......-FWV
System F (T-1/EPT) ........-FWE
System F (T-1/Oil) .........-FOB
System F (T-1/Oil/Viton) ...-FOV
System F (T-1/Oil/EPT) .....-FOE
SAMPLE PART NUMBERS
HPC-NONE-FWB ..........System F pump system (for HPC500), for use with water.
HPC-NONE-FOE ...........System F pump system (for HPC500), for use with oil.
HPC500-700G-FOB ........System F pump system for use with oil with a 0.82 to 35 bar HPC500 included.
Type T Pump Operation Manual
Overview 5
Parts Included with Pump Systems for Crystal Reference Indicators
System F
FOV and FWV
Part Number Description
5255 CPF Male to 15/16-20 Male Adapter
MPF15K-1/4F PT CPF Female to 1/4" NPT Female Fitting
MPF-1/4BSPF CPF to 1/4" BSP Female Fitting
MPF-1/8MPT
60 R120 1/4" Bonded Seals
1351
5249
60I104 Pack Tape (1 roll)
124004 Shoulder Strap
12430 4 Aluminum Carrying Case
*
The MPF-1/8MPT ttings and 1351 Test Leads are included only with Pump Systems for the 30 Series Calibrator.
*
1/8" MPT Fitting (for 30 Series Calibrator)
*
Test Leads; Red & Black, including clips
Protective Vinyl Cap
(T-1- CPF)
(2 )
(2 )
( 5 )
( 4 )
Hydraulic Fluid
Type T Series Pump Systems are only available delivered empty. You will still need to specify what uid
type you are going to use (for example; FOV for Oil or FWV for Water).
Ordering a Pump System
Any Type T Series Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering
scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.
Reference Indicator Reference Indicator Included Pump System Liquid
nVision ......... NV No ...-NONE System F (T-1-CPF) ... -FOV Drained ...-E
30 Series ........IS30 System F (T-1-CPF) ... -FWV
XP2i ............XP2i
m1 .............. M1
HPC40 Series ...HPC40
X
SAMPLE PART NUMBERS
NV-NONE-FOV-E .......System F pump system (for nVision) drained of uid, for use with oil.
IS30-NONE-FWV-E ....System F pump system (for 30 Series) drained of uid, for use with water.
15KPSIXP2i-FWV-E ...System F pump system, drained, for use with water, with a 15 000 psi XP2i gauge included.
Type T Pump Operation Manual
Safety Instructions
WARNINGS, CAUTIONS, AND NOTES
WARNINGS:
!
Do not connect any external pressure source to this instrument. This unit is designed to test pressure measuring devices connected to the manifold
•
only. Pressure from an external source can result in explosion of the liquid reservoir and possible bodily injury.
This pump produces pressure up to 15 000 psi. The pressure rating of tubing and ttings used to connect the pump to the test device should exceed
•
15 000 psi.
Do not operate above 15 000 psi/1000 bar.
•
CAUTIONS:
!
To prevent the reservoir from overowing upon venting, the volume of oil pumped should never exceed the reservoir volume.
•
Never operate the pump without uid in the reservoir. The piston and o-rings require lubrication.
•
Do not operate the ne adjust knob above 3500 psi.
•
The vent plug must be open to operate this instrument.
•
Notes: All wetted parts are stainless steel, Monel, or Buna-N. Optional o-ring materials are Viton and EPT .
Safety Instructions 6
Type T Pump Operation Manual
Setup
ASSEMBLY
1 Open the vent valve.
2 Attach the pressure manifold to the pump body.
Setup 7
Manifold Assembly
Type T Pump Operation Manual
3 Close the vent valve.
Note: If using the T-1-CPF, ll with test uid through the gauge connections. This may take approximately 15 minutes.
Setup 8
Note: It may be necessary to prime the pump, particularly for rst time use, or if the pump has been inactive for an extended period of time.
Refer to Priming on page 10 for instructions on priming the pump.
Pull the pump handle to the top of its stroke.
4
5 Pull out the valve rod selector to select the low pressure/high volume setting.
6 Gently operate the pump handle until test uid lls the top of the pressure ports on the pressure manifold.
Note: Lightly tap the manifold to make sure that any air bubbles sticking to the walls or in low ow areas are released to oat to the surface.
7 Attach the reference instrument and the device under test to the manifold.
Note: If CPF Fittings are used in your pressure system, remaining air can be purged by applying 10 psi or less and loosening the CPF tting closest to the pres
sure device. When uid and air escape from the CPF weep hole, that portion of the system is purged. Repeat this process for each pressure device in the
essur
e system which is connected to a CPF tting.
pr
-
CAUTION: Always choose a reference instrument with a range equal to or greater than the range of the device under test.
!
8 Ensure all connections are tight and leak free.
Type T Pump Operation Manual
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