P-Series Screw Pump Operation Manual
for P016, P017, and P-018-CPF, and Systems D
Contents
Overview ............................................................. 1
Introduction .......................................................... 1
Features and Parts Lists ................................................ 2
Safety Instructions ................................................ 4
General Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Recommended test uids ............................................. 4
Recommended Mounting ............................................. 4
Operating Instructions ........................................... 5
Generating Pressure ................................................... 5
Connecting the Auxiliary Reservoir ..................................... 6
Connection Diagram .............................................. 7
Crystal Reference Indicators ............................................ 7
Specifications ....................................................... 8
Support ............................................................... 9
Troubleshooting ....................................................... 9
Maintenance .......................................................... 9
Fitting Kits and Spare Parts ............................................ 10
Contact Us ........................................................... 11
Returning product to AMETEK ......................................... 11
Warranty ............................................................. 11
Overview
INTRODUCTION
The P-Series hydraulic screw pump you have chosen, is an extremely eective pressure pump, and we are condent that it will live up to your expectations.
Over the course of many years, we have acquired extensive knowledge of industrial precision pressure calibration. This expertise is reected in our products,
all of which are designed for daily use in an industrial environment. If you have any ideas or suggestions for ways we might improve our products, we would
be very interested in hearing from you.
The P016, P017, and P-018-CPF hydraulic screw pumps are designed for easy, controlled, high pressure generation.
The screw pumps have a 4-connection manifold that can be used for the reference indicator, the device under test, a ne adjust, an isolation valve, or a uid
F
reservoir. The reference indicator mounted on the pump can easily be adjusted for the best viewing angle by using the banjo connector set. The CP
includes Crystal Pressure Fittings (CPF), which allow users to produce leak-free seals without tools or thread tape. CPF ttings also include a self-venting
weep hole to help assure a safe disconnection from a pressurized system.
U.S. Patent No. 8,794,677
The P-Series hydraulic screw pump may be ordered as part of a Pump System, complete with a JOFRA or Crystal Pressure Indicator. P-Series Pump Systems
include the most commonly used pressure ttings, seals, etc. All packaged in a carrying case with custom insert.
X
P-Series Pumps
version
Overview 1
Pressure Range Tes t Me dia Media Specics Pump System
P016 350 bar / 500 0 psi Hydraulic Oil Rando HDZ32
P017 350 bar / 50 00 psi Water Distilled Water DWX
P- 018 - CP F 350 bar / 500 0 psi
Hydraulic Oil
or
Water
Rando HDZ32
or
Distilled Water
DOX
DOX
or
DWX
P-Series Screw Pump Operation Manual
FEATURES AND PARTS LISTS
Fine Adjust Knob
Handle with spindle
Banjo Connector Set
MPM-1/4BSPM
Isolation Valve
MPF-1/4FPT
129341
1/4" BSP Male Removable Plug
O-ring
Auxiliary Fluid Reservoir
Vent Valve Lid
Reference Indicator Port
Adjustment Screw
Overview 2
Parts List for all pumps
Part Number Description P016
60R955 1/4" BSP Male Removable Plugs
60 R120 1/4" BSP Bonded Seals N/A N /A
MPF-1/4FPT CPF Female to 1/4” NPT Female Adapter Fitting N/A N /A
MPM-1/4BSPM CPF Male to 1/4" BSP Male Adapter Fittings N/A N /A
5254 1/4" BSP Female to 1/4" BSP Female Adapter Fittings N/A N /A
129341 1/4" BSPP Male to 1/4" BSPT Female N/A N /A
SPK-HP C-00 4 1/4" BSP Male to 1/4" BSP Male Banjo Connector optional optional
60 P013 1/4" BSP Male Fine Adjust optional optional
60 R135 Isolation Valve optional optional
65-R975 Auxiliary Fluid Reservoir (with Vent Valve Lid) optional optional optional
*
Pump is delivered full of test uid; water or oil.
**
Pump is delivered empty of test uid; user must ll with water or oil.
*
Screw Pump
*
P017
P-018-CPF
**
( 4 )
( 4 )
( 2 )
Optional components shown
P-Series Screw Pump Operation Manual
Overview 3
Parts Included with Pump Systems for Crystal Reference Indicators
System D
Part Number Description DOX and DWX
MPM-1/4BSPM CPF Male to Screw Pump Adapter
5254 1/4" BSP Female to 1/4" BSP Female Fitting
MPF-1/4FPT CPF Female to 1/4" NPT Female Fitting
MPF-1/4BSPF CPF Female to 1/4" BSP Female Fitting
MPF-1/8MPT
MPF-CAP CPF Female Cap Fitting
SPK-HP C-00 4 1/4" BSP Male to 1/4" BSP Male Banjo Connector
60R955 1/4" Male BSP Plugs
60 R120 1/4" Bonded Seals
60 P013 1/4" BSP Male Fine Adjust
1351
5249 Protective Vinyl Cap
60I104 Pack Tape (1 roll)
60 R159 Allen Key
124 0 0 4 Shoulder Strap
124301 Aluminum Carrying Case
Note: The P016 and P017 do not include the isolation valve.
1/8" MPT Fitting (for 30 Series Calibrator)
Test Leads; Red & Black, including clips
( 2 )
( 2 )
( 4 )
( 5 )
( 4 )
Carrying Case
Pump System D is delivered with an Aluminum Carrying Case.
Ordering a Pump System
Any P-Series Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering
scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.
X
Reference Indicator Pump System
nVision ......... NV-NONE System D (P-018-CPF) ...-DOX
30 Series ........IS30 -NONE System D (P-018-CPF) ...-DWX
HPC40 Series ...HPC40-NONE
XP2i ............XP2i-NONE
m1 .............. M1- NONE
SAMPLE PART NUMBERS
NV-NONE-DOX ......System D pump system (for nVision) for use with oil.
IS30-NONE-DWX ... System D pump system (for 30 Series) for use with water.
5KPSIXP2i-DWX ...System D pump system for use with water, with an XP2i gauge (5000 psi).
P-Series Screw Pump Operation Manual
Safety Instructions
Please follow the instructions and procedures described in this manual. They are designed so that you get the most out of your pressure system and avoid any
personal injuries and/or damage to the system.
GENERAL CAUTIONS
Avoid knocking, bumping or dropping the pressure system. This can cause permanent damage to the system and loss of accuracy.
•
The pressure system must not be used for any purposes other than those described in this manual and for any application other than precision pressure
•
calibration jobs.
The pressure system should only be used by TRAINED PERSONNEL.
•
None of our calibration systems are cleaned or prepared for OXYGEN MEDIUMS. DO NOT USE our systems for this purpose.
•
Do not disconnect any parts from the system when pressurized.
•
Do not connect any external pressure source to this system. This system is designed to test pressure measuring devices connected to the manifold only.
•
Pressure from an external source can result in explosion of the uid reservoir and possible personal injuries.
The pressure inside the pump can be extremely high. Ensure that all pressure connections have been established correctly.
•
For permanent installation, we recommend bolting/xing the pump to a table or other xed installation.
•
Safety Instructions 4
RECOMMENDED TEST FLUIDS
P016 pumps must use hydraulic oil (Rando HDZ32 or similar).
•
P017 pumps must use distilled water.
•
P-018-CPF pumps may use either hydraulic oil or distilled water.
•
The uid used must be compatible with the aluminum, brass, stainless steel, and Buna N wetted parts.
Note: The pump itself has a uid volume of approximately 24 ml. The volume of the auxillary uid reservoir is 300 ml.
RECOMMENDED MOUNTING
Fixed installation is recommended for regular, repetitive calibration and test routines. The P-Series pump can be permanently installed using the four m6
•
mounting holes in the pump’s base. (Remove the four rubber feet to access the mounting holes.)
Note: If a xed installation is not desired, the pump can be held in place by hand.
P-Series Screw Pump Operation Manual
Operating Instructions
GENERATING PRESSURE
Follow these steps to use the pump.
1 Turn the spindle counterclockwise to the stop.
2 Loosen the adjustment screw and turn the banjo set to the desired position. Firmly tighten the screw.
Operating Instructions 5
3 Remove plugs using a 6mm Allen key, and ll with test uid
4 Connect the optional pressure hose and other connection ttings, as needed.
CAUTION: USE BONDED SEALS only, for attachment of any part or object directly to the manifold. Tighten all connections rmly.
!
5 Turn the spindle until test uid is evident at the top of the connection ttings.
6 Connect the reference indicator and the device under test. Tighten the threads rmly.
Note: If CPF ttings are used in your pressure system, remaining air can be purged through the weep hole, by applying 10 psi or less and loosening the CPF
tting closest to the pressure device about two and a half turns. Repeat this process for each pressure device in the pressure system which is connected
to a CPF tting.
7 Power on the reference indicator and the device under test.
8 Conrm there is no pressure in the system by removing the plug or by opening the isolation valve (if installed).
9 Zero the reference indicator and the device under test.
10 If the isolation valve is not installed, replace and tighten the removable plug. If the valve is installed, close it tightly.
11 Verify the system connections are tightened rmly and pressurize the system by turning the spindle clockwise until the approximate pressure is obtained.
12 Allow time for the adiabatic eect to stabilize.
13 Use the ne adjust knob, if installed, to obtain the exact calibration pressure.
14 After obtaining your readings, release pressure by turning the pump spindle counterclockwise until it stops.
(
if necessary).
15 Open the isolation valve, or remove the plug, to vent the system.
WARNING: The device under test and the reference instrument should only be removed when there is no pressure in the system.
!
Note: AMETEK Denmark’s liability ceases if: Parts are replaced/repaired using spare parts which are not identical to those recommended by the
manufacturer or non-original parts are used in any way when operating the system. AMETEK Denmark’s liability is restricted to errors, which
originated from the factory.
P-Series Screw Pump Operation Manual
CONNECTING THE AUXILIARY RESERVOIR
1/4" Quick Test NPT Female
Thread tape required
Use the optional auxiliary reservoir if additional test uid is required to ll the pressure system.
Note: Use bonded seals.
1 Mount the isolation valve, auxiliary reservoir, and device under test per the example to the right.
2 Open the isolation valve.
3 Remove the lid of the reservoir by unscrewing the vent valve.
4 Fill the reservoir with desired media (hydraulic oil or distilled water).
5 Mount the reservoir lid and close the vent valve.
6 Turn the spindle clockwise to pressurize the system.
Note: If additional uid is needed, use a second isolation valve under the device under test.
7 If installed, close the isolation valve under the device under test.
Device Under Test
2000
1500 3000
500 4000
0 5000
PSI
Operating Instructions 6
Vent Valve
Auxiliary Reservoir
O-ring
8 Remove the lid of the reservoir by unscrewing the vent valve.
9 Turn the spindle clockwise until it stops.
10 Turn the spindle counterclockwise until it stops to pull the uid from the reservoir.
Note: Be ready to add uid to the reservoir if necessary.
11 Mount the reservoir lid and close the vent valve.
12 Open the isolation valve under the device under test.
13 Turn the spindle clockwise to pressurize the system.
14 If you require additional test uid, repeat steps 7-13.
15 When you are ready to vent the system, unscrew the vent valve. Any excess uid will go back
into the reservoir.
Isolation Valve
5254
1/4" Male BSP CPF Adapter
MPM-1/4BSPM
Bonded Seal
129341
Bonded Seal
P-Series Screw Pump Operation Manual
Connection Diagram
Additional par ts are supplied as par t of a pump system, or may be ordered separately.
Thread tape
required
MPF-1/8MPT
MPM-1/4BSPM *
1/4" MBSP CPF Adapter
*
5254 *
60 R120 *
Bonded Seal
*
SPK -HPC- 004
1/4" MBSP/1/4" MBSP
Banjo Connector
*
* These parts are included with the P-018-CPF pump.
Connection Diagram 7
NPT MALE
MPF-1/8QTM 1/8" Quick Test NPT Male
MPF-1/8MPT 1/8" NPT Male
MPF-1/4QTM 1/4" Quick Test NPT Male
MPF-1/4MPT
Additional N PT sizes available in non- CPF MP adapters
1/4" NPT Male
NPT FEMALE
MPF-1/8QTF 1/8" Quick Test NPT Female
MPF-1/4QTF 1/4" Quick Test NPT Female
MPF-1/4FPT
MPF-1/2QTF 1/2" Quick Test NPT Female
Additional N PT sizes available in non- CPF MP adapters
*
1/4" NPT Female
BSP
MPF-1/8BSPF G 1/8" Female
MPF-1/4BSPF G 1/4" Female
MPF-3/8BSPF G 3/8" Female
MPF-1/2BSPF G 1/2" Female
MPF-1/8QTFB 1/8" Quick Test Female
MPF-1/4QTFB 1/4" Quick Test Female
MPF-3/8QTFB 3/8" Quick Test Female
MPF-1/2QTFB 1/2" Quick Test Female
MPF-5/16TRM for Foxbo ro, Rosemount, & Yokogawa
MPF-1/4TRM for Honeywell
*60 R135
1/4" MBSPT
Isolation Valve
Thread tape required
129341
1/4" BSPP Male to 1/4" BSPT Female
*
TRANSMITTER
*
TUBE
*MPM-1/4BSPM
1/4" MBSP CPF Adapter
MPF-1/4TBM 1/4" Tube Male
MPF-3/8TBM 3/8" Tube Male
MPF-1/2TBM 1/2" Tube Male
CPF
*
60 P013 *
1/4" MBSP Fine Adjust
ADDITIONAL
MPF-MPF Female to Female
MPF-MPFT U T-Union (Female)
MPF-MPFBULK Bulkhead (Female to Female)
MPF-CAP Cap
MPF-M20QTF M20 x 1.5 Quick Test Female
MPF-M20X1.5F M20 x 1.5 Female
MPF-QCN Quick-Connect Nut
MPF-AN4M AN4 Male
P-Series Screw Pump Operation Manual
Specifications
Specications 8
Pressure Ranges
P016, P017, and P-018-CPF . . . . . . .0 to 350 bar / 0 to 5000 psi
O-Ring Material
P016, P017, and P-018-CPF . . . . . . .Buna N
Pressure Connections
X
Reference Port
P016, P017 . . . . . . . . . . . . . . . . . . . . . .1/4" BSP Female
P-018-CPF . . . . . . . . . . . . . . . . . . . . . . . Crystal CPF Male (1/4" BSP Female to CPF Male adapter)
X
Adapter/Accessory Ports
P016, P017 . . . . . . . . . . . . . . . . . . . . . .3 x 1/4" BSP Female
P-018-CPF . . . . . . . . . . . . . . . . . . . . . . . 2 x 1/4" BSP Female. Includes one MPM-1/4BSPM and one MPF-
1/4FPT (1/4" Female NPT)
Dimensions
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . .366 x 195 x 105 mm / 14.4 x 7.7 x 4.1 inch
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 kg
Mounting Holes . . . . . . . . . . . . . . . . . M6 x 4 places
129
mm
175
mm
/ 8.2 lbs
P-Series Screw Pump Operation Manual
Support
TROUBLESHOOTING
Unstable Pressure
X
Problem: Pressure cannot be generated correctly, or set pressure does not remain stable.
X
Solutions:
• Check that all adapters and pressure ttings have been tightened suciently to eliminate leaks.
• Conrm test uid does not contain air (air in the uid can increase adiabatic eects). You may have to adjust the pressure a few times before the
pressure is stable enough for calibration.
• Adiabatic and thermodynamic eects may be aecting the pressure reading. High pressure hydraulic systems are sensitive to temperature and move-
This eect will disappear after a period of time.
ments.
If the pressure is still not stabilizing, the system may be in need of service. Please contact your local distributor for advice.
Note: Always readjust the pressure after 5 to 10 minutes to allow time for settling of above eects.
Replace test uid if necessary.
Support 9
MAINTENANCE
Users should/must carry out the following cleaning procedures when required:
Standard exterior cleaning . . . . . . .Clean using a soft, damp cloth.
Heavily soiled cleaning . . . . . . . . . . . The instrument may also be cleaned using isopropyl alcohol when heavily soiled.
P-Series Screw Pump Operation Manual
FITTING KITS AND SPARE PARTS
Service Kits
Support 10
X
P016 / P017
P/N: 60P016 .........For P016 pump.
P/N: 60P017 .........For P017 pump.
Hoses
X
P016 / P017
P/N: 65P175 .........Hose. 1.0 m, 1/4” BSP Female to 1/4” BSP Male connection.
P/N: 65P180 .........Hose. 2.0 m, 1/4” BSP Female to 1/4” BSP Male connection.
P/N: 60I156 ..........Hose. 1.5 m, 1/4” BSP Female to 1/4” BSP Male connection.
P/N: 60I157 ..........Hose. 5.0 m, 1/4” BSP Female to 1/4” BSP Male connection.
Adapters, Fittings and Plugs
X
P016 / P017
P/N: 65N000 .........Adapter. Extension tube, 120mm (Max. 350 bar / 5000 psi)
1/4" BSP Female to 1/4" BSP Male
P/N: 50-REP 615 .....Adapter. Quick connector set, Female 1/4" BSP to 1/4" BSP
P/N: SPK-HPC-004 ...Adapter. Banjo connector set for pump
P/N: 11-90109 .......Fitting. 1/4” BSP Male to 1/4” NPT Female
P/N: 60R955 .........Plug. 1/4” BSP Male
X
P-018-CPF
P/N: 60P016 .........For P-018-CPF pump.
X
P-018-CPF (Requires MPF-MPF adapter tting to connect)
P/N: MPH-1 ..........Hose. 1.0 m, CPF MP Male connection.
P/N: MPH-1.5 ........Hose. 1.5 m, CPF MP Male connection.
P/N: MPH-3 ..........Hose. 3.0 m, CPF MP Male connection.
P/N: MPH-5 ..........Hose. 5.0 m, CPF MP Male connection.
X
P-018-CPF
P/N: MPF-CAP .......Cap. CPF Female.
P/N: 4013. . . . . . . . . . . .Quick Test CPF Kit. (MPF-1/8QTF, MPF-1/4QTF, and MPF-1/2QTF)
P/N: 4015. . . . . . . . . . . .BSP Test Kit. (MPF-1/8QTFB, MPF-1/4QTFB, MPF-3/8QTFB, MPF-1/2QTFB)
Seals
X
P016, P017, and P-018-CPF
P/N: 101549 .........Bonded seal. For 1/2" BSP adapter.
P/N: 60R120 .........Bonded seal. For 1/4” BSP adapter.
P/N: 60R122 .........Bonded seal. For 1/8” BSP adapter.
Accessories
X
P016, P017, and P-018-CPF
P/N: 65-R975 ........Auxiliary uid reservoir. Includes vent valve lid.
P/N: 60R135 .........Isolation valve.
P/N: 60P013 .........Fine adjust knob
P/N: 60I104 ..........Teon tape. 1 roll.
P/N: 60R159 .........Allen Key. 6 mm.
P-Series Screw Pump Operation Manual
CONTACT US
Support 11
United Kingdom
Tel +44 (0)1243 833 302
jofra@ametek.co.uk
France
Tel +33 (0)1 30 68 89 40
general.lloyd-instruments@ametek.fr
RETURNING PRODUCT TO AMETEK
Please contact your sales representative to complete a Return Material Authorization (RMA) form and/or receive an RMA number.
Return/shipping instructions will be provided with the RMA number.
WARRANTY
This instrument is warranted against defects in workmanship, material and design for one (1) year from date of delivery to the extent that AMETEK will, at its sole
option, repair or replace the instrument or any part thereof which is defective, provided, however, that this warranty shall not apply to instru¬ments subjected
to tampering or, abuse, or exposed to highly corrosive conditions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED AND AMETEK HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING,
WITHOUT LIMITA¬TION, ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. AMETEK SHALL NOT BE LIABLE FOR ANY INCIDENTAL
OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, ANY ANTICIPATED OR LOST PROFITS.
Germany
Tel +49 (0)2159 9136 510
info.mct-de@ametek.de
Denmark
Tel +45 4816 8000
jofra@ametek.com
USA
Florida - Manseld & Green
Tel +1 (800) 527 9999
cal.info@ametek.com
California - Crystal Engineering
Tel +1 (800) 444 1850
crystal@ametek.com
India
Tel +91 22 2836 4750
jofra@ametek.com
Singapore
Tel +65 6484 2388
jofra@ametek.com
China
Shanghai
Tel +86 21 5868 5111
Beijing
Tel +86 10 8526 2111
Guangzhou
Tel +86 20 8363 4768
jofra.sales@ametek.com.cn
This warranty is voidable if the purchaser fails to follow any and all instructions, warnings or cautions in the instrument’s Instruction Manual.
If a manufacturing defect is found, AMETEK will replace or repair the instrument or replace any defec¬tive part thereof without charge; however, AMETEK’s obli
gation hereunder does not include the cost of transportation, which must be borne by the customer. AMETEK assumes no responsibility for dam¬age in transit,
and an
y claims for such damage should be presented to the carrier by the purchaser.
-
P-Series Screw Pump Operation Manual
128685.H
© 2017 AMETEK Incorporated
Gydevang 32, 3450 Allerød, Denmark 4816 8000
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