Ametek MGC-LOW, MGC-HIGH Data sheet

p r e s s u r e
Specification Sheet
SS-CP-2410-US
JF Instruments MGC series
Marine Gauge Calibrator
Pressure range
MGC-HIGH 0 to 300 bar MGC-LOW 0 to 300 bar
Dual-scale gauges
All gauges include bar & kg/cm2
High accuracy
MGC-HIGH ±0.6% F.S. of gauge MGC-LOW ±1% F.S. of gauge
Fast calibration
The hydraulic pump rapidly produces the required testing pressure
Easy to use
Easy assembly of the pressure pump and the easy-to-read gauge
Portable
The pressure test set is delivered in a handy and durable carrying case making it easy to move about the ship
Hydraulic pumps
Easy to operate dual step pumps
DNV approval
All JF Instruments calibrators are marine type approved by Det Norske Veritas
Complete marine program
Part of a complete program of marine approved temperature, pressure and signal calibrators; including temperature sensors See more at www.jofra.com
PRODUCT DESCRIPTION
The MGC series is the flexible pressure calibration systems to optimize the performance of the vessel. The MGC series is using quality mechanical gauges as the pressure reference - just connect the reference gauge and the unit­under-test to the hydraulic pump and perform the calibration. The MGC-HIGH and MGC-LOW both goes to 300 bar. Each system contains from 2 to 4 dual-scale gauges to cover the range with the best possible accuracy.
Maintain and calibrate monitoring devices for:
• Turbo-charger lubrication • Lubricating oil systems • Cylinder / pis­ton / fuel valve cooling media • Fuel oil inlet • Scavenge air • Exhaust gas • Sea water cooling • Thrust / shaft plane / stern tube bearings • Crankcase protection • Charge air • Turbine and gear bearings • Uptake gas • Steam • Feed water • Servo oil propeller pitch
• Cooling water outlet • Purifiers • Refrigeration systems • Starting air
• Gland steam • Hydraulic systems • Condensing system • Oil burner • Main steam • Generators • Condensers • Safety valves
ISO 9001 Manufacturer
Model MGC Marine Gauge Calibrator
Specification Sheet
SS-CP-2410-US
FEATURES MGC-LOW
The MGC-LOW consists of 2 or 3 dual-scaled precision pressure gauges with ±1% F.S. accuracy and a hydraulic handpump fitted with hose, valve and couplings: delivered in a handy carrying case. The pressure gauges are all dual-scaled in bar & kg/cm2 and of a quality matching marine requirements. The calibrator is easy to operate and the hydraulic pump very rapidly produces the required testing pressure. The gauges provide the user with a clear indication of pres­sure for comparison to the system instrument. The operator can then identify the extent of any error; it is possible to compensate for or note the error and thereby only replace faulty pressure indicators.
FUNCTIONAL SPECIFICATIONS
Pressure specifications
MGC-LOW .........................................................0 to 300 bar
Accuracy
MGC-LOW .............................±1% F.S. of connected gauge
Pressure units
MGC-LOW ................................. bar and kg/cm2, dual scale
Pressure medium
MGC-LOW ........................................................ Hydraulic oil
Shipping (+ std. accessories + carrying case)
Weight: MGC-LOW ..........................................6 kg / 13.2 lb
Size: L x W x H ... 530 x 130 x 390 mm / 20.9 x 5.1 x 15.4 in
STANDARD DELIVERY MGC-LOW
• 2-3 gauges (select system)
- System 1: 6 and 16 bar & kg/cm
- System 2: 16 and 40 bar & kg/cm
- System 3: 40 and 100 bar & kg/cm
- System 4: 10, 40 and 300 bar & kg/cm
• Carrying case, plastic
• T-620 hydraulic pump or T-620 H
• 1.64 ft (0.5 m) hose
• BSP adapters:
- Adaptor, 1/4” BSP male x 1/4”BSP male (60R115)
- Adaptor, 1/4” BSP female x 1/4” BSP female (60R324)
- Adaptor, 1/4” BSP female x 3/8” BSP female (60R325)
- Adaptor, 1/2” BSP female x 1/4” BSP female (60R326)
- Adaptor, 1/4” BSP female x 3/4” BSP female (60R327)
• Traceable calibration certificate
• User manual
2
2
2
2
ACCESSORIES
102151 Precision gauge 0 to 6 bar - kg/cm2, class 1 126319 Precision gauge 0 to 10 bar - kg/cm2, class 1 102158 Precision gauge 0 to 16 bar - kg/cm2, class 1 102165 Precision gauge 0 to 40 bar - kg/cm 102172 Precision gauge 0 to 100 bar - kg/cm 126320 Precision gauge 0 to 300 bar - kg/cm2, class 1 AM-T-656 Service kit for T-620 and T-620H pumps 60R120 Bonded seal 1/4” BSP 65P175 1 meter, Pressure hose, (Max. 5.000psi / 350bar) * 1/4” BSP female to 1/4” BSP male 65P180 2 meter, Pressure hose, (Max. 5.000psi / 350bar) * 1/4” BSP female to 1/4” BSP male 60I156 * 1/4” BSP female to 1/4” BSP male 60I157 5 meter, Pressure hose, (Max. 10000psi / 700bar) * 1/4” BSP female to 1/4” BSP male 60R155 Lloyds valve without clamp 60R160 Clamp for lloyds valve * Lloyds valve system part no. is 60R155 + 60R160 50-REP615 Quick connector set, female 1/4”BSP to 1/4” BSP
1.5 meter, Pressure hose, (Max. 10000psi / 700bar)
2
, class 1
2
, class 1
2 www.jofra.com
Main deck – testing the pressure manometer at a manifold
Application
When the ship is unloading, a manometer is required on each loa­ding hose to be able to read the pressure at frequent intervals. This is due to the fact that in the agreement made between the shipowner and the shipping agent it is usually required that the ship must hold 7 kg on the manifold or unload the cargo in max. 24 hours.
Main deck – testing the pressure manometer at a manifold
Savings
The owner saves money because he does not need to send the manometers ashore to be calibrated. At the same time, he is more likely to be able to convince his counterpart that the pressure read-out is correct, which again will justify payment of his demurrage.
Model MGC Marine Gauge Calibrator
Specification Sheet
SS-CP-2410-US
FEATURES MGC-HIGH
The MGC-HIGH consists of 3 or 4 dual-scaled precision pressure gauges with ±0.6% F.S. accuracy and a hydraulic jack pump fitted with hose, valve and couplings: delivered in a handy carrying case. The pressure gauges are all dual-scaled in bar & kg/cm2 and of a quality matching marine requirements. The gauges are easy to read and the hydraulic pump rapidly produces the required testing pressure. The gauges provide the user with a clear indication of pres­sure for comparison to the system instrument. The operator can then identify the extent of any error; it is possible to compensate for or note the error and thereby only replace faulty pressure indicators.
FUNCTIONAL SPECIFICATIONS
Pressure specifications
MGC-HIGH ........................................................0 to 300 bar
Accuracy
MGC-HIGH ........................ ±0.6% F.S. of connected gauge
Pressure units
MGC-HIGH ................................bar and kg/cm2, dual scale
Pressure medium
MGC-HIGH ....................................................... Hydraulic oil
Shipping (+ std. accessories + carrying case)
Weight: MGC-HIGH .......................................11 kg / 24.3 lb
Size: L x W x H ... 640 x 420 x 200 mm / 25.2 x 16.5 x 7.9 in
STANDARD DELIVERY MGC-HIGH
• 3-4 gauges (select system)
- System 1: 6, 16 and 40 bar & kg/cm
- System 2: 10, 40, 100 and 300 bar & kg/cm
- System 3: 10, 40 and 100 bar & kg/cm
- System 4: 10, 40 and 300 bar & kg/cm
• Carrying case, aluminium
• P-142 hydraulic pump
• 16.4 ft (5 m) hose
• BSP adapters:
- Adaptor, 1/4” BSP male x 1/4”BSP male (60R115)
- Adaptor, 1/4” BSP female x 1/4” BSP female (60R324)
- Adaptor, 1/4” BSP female x 3/8” BSP female (60R325)
- Adaptor, 1/2” BSP female x 1/4” BSP female (60R326)
- Adaptor, 1/4” BSP female x 3/4” BSP female (60R327)
• Traceable calibration certificate
• User manual
2
2
2
2
ACCESSORIES
100403 Precision gauge 0 to 6 bar - kg/cm2, class 0.6 100404 Precision gauge 0 to 10 bar - kg/cm 100405 Precision gauge 0 to 16 bar - kg/cm 100406 Precision gauge 0 to 40 bar - kg/cm 100409 Precision gauge 0 to 100 bar - kg/cm 100411 Precision gauge 0 to 300 bar - kg/cm 60R120 Bonded seal 1/4” BSP 60I156 1.5 meter, Pressure hose, (Max. 10000psi / 700bar) * 1/4” BSP female to 1/4” BSP male 60I157 5 meter, Pressure hose, (Max. 10000psi / 700bar) * 1/4” BSP female to 1/4” BSP male 60R155 Lloyds valve without clamp 60R160 Clamp for lloyds valve * Lloyds valve system is = 60R155 + 60R160 50-REP615 Quick connector set, female 1/4”BSP to 1/4” BSP
2
, class 0.6
2
, class 0.6
2
, class 0.6
2
, class 0.6
2
, class 0.6
Type approval certificate
The MGC-HIGH and MGC-LOW are both type approved by Det Norske Veritas. Find the certificate at our web-page www.jofra.com
DNV Marine Approval, Certificate no.: ....................A-10549
www.jofra.com 3
ORDERING INFORMATION
Model MGC-LOW Series
Order number Description
Base model number
MGC-LOW
System
System 1 2 gauges: 6 and 16 bar/kg/cm System 2 2 gauges: 16 and 40 bar/kg/cm System 3 2 gauges: 40 and 100 bar/kg/cm System 4 3 gauges: 10, 40 and 300 bar/kg /cm
MGC-LOW gauge calibrator
2
2
2
2
MGC-LOW System 1 Sample order number
JOFRA MGC-LOW System 1 with 2 gauges: 6 and 16 bar / kg /cm
2
(dual-scale) and standard
accessories.
ORDERING INFORMATION
Model MGC-HIGH Series
Order number Description
MGC-HIGH MGC-HIGH gauge calibrator
System
System 1 3 gauges: 6, 16 and 40 bar/kg/cm
System 2 4 gauges: 10, 40, 100 and 300 bar/kg/cm System 3 3 gauges: 10, 40 and 100 bar/kg/cm System 4 3 gauges: 10, 40 and 300 bar/kg/cm
MGC-HIGH System 1 Sample order number
JOFRA MGC-HIGH System 1 with 3 gauges: 6, 16 and 40 bar / kg/cm2 (dual-scale) and standard accessories.
Base model number
2
2
2
2
is one of the world’s leading manufacturers and
AMETEK Calibration Instruments
developers of calibration instruments for
temperature, pressure and process signals
as well as for temperature sensors both from
a commercial and a technological point of view.
JOFRA Temperature Instruments
Portable precision thermometers. Dry-block and
liquid bath calibrators: 4 series, with more than
25 models and temperature ranges from
-90° to 1205°C / -130° to 2200°F. All featuring speed, portability, accuracy and advanced documenting
functions with JOFRACAL calibration software.
JOFRA Pressure Instruments
Convenient electronic systems ranging from
-1 to 1000 bar (25 inHg to 14,500 psi) -
multiple choices of pressure ranges, pumps and
accuracies, fully temperature-compensated
for problem-free and accurate field use.
JOFRA Signal Instruments
Process signal measurement and simulation for
easy control loop calibration and measurement
tasks - from handheld field instruments to
laboratory reference level bench top instruments.
JOFRA / JF Marine Instruments
A complete range of calibration equipment
for temperature, pressure and signal,
approved for marine use.
FP Temperature Sensors
A complete range of temperature sensors
for industrial and marine use.
M&G Pressure Testers
Pneumatic floating-ball or hydraulic piston dead
weight testers with accuracies to 0.015% of reading.
M&G Pumps
Pressure generators from small pneumatic
“bicycle” style pumps to hydraulic pumps
generating up to 1,000 bar (15,000 psi) .
Headquarters:
AMETEK Denmark A/S Gydevang 32-34 • 3450 Allerød • Denmark Tel: +45 4816 8000 • ametek@ametek.dk
Sales & Service: Europe, Asia, Africa, Middle East and South America
Information in this document is subject to change without notice. ©2007, by AMETEK, Inc., www.ametek.com. All rights reserved.
Pub code SS-CP -2410- US Issue 090 1
4 www.jofra.com
.. .becaus e c alibrat ion is a ma tte r of co nfi dence
www.ametekcalibration.com
www.jofra.com
Sales & Service Offices:
AMETEK Mansfield & Green (North America)
Tel: +1 800 527 9999 • cal.info@ametek.com
AMETEK Singapore Pte. Ltd. (Singapore) Tel: +65 6 484 2388 • aspl@ametek.com.sg
AMETEK Inc. Beijing Rep. Office (China)
Tel: +86 10 8526 2111 • jofra@ametek.com.cn
AMETEK GmbH (Germany)
Tel: +49 2159 9136 510 • info.mct-de@ametek.de
AMETEK Calibration Instruments (UK)
Tel: +44 (0) 1489 486 404 • jofra@ametek.co.uk
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