AMETEK 955D LDT User Manual

INSTALLATION MANUAL
L
INEAR
D
ISPLACEMENT
T
RANSDUCERS
955D BRIK
GEN III WITH DIGITAL OUTPUT
955 Series
ABSOLUTE PROCESS CONTROL KNOW WHERE YOU ARE... REGARDLESS
Includes 955D
Programming & Maintenance
Instructions Plus Accessory Guide
Preface
This manual is divided into three chapters. Chapter 1 provides the hardware overview for the 955D Linear Displacement Transducers (LDT). Chapter 2 provides instructions for installing the LDT to a mounting bracket. Chapter 3 provides an overview and wiring instructions. To further assist you, a glossary is provided at the back of the manual.
!
CAUTION Disconnect Power Before Servicing. The Gemco 955D LDT Contains No Serviceable Components. Consult Factory for Repair or Replacement.
AMETEK Automation & Process Technologies has checked the accuracy of this manual at the time it was approved for printing. However, this manual may not provide all possible ways of installing and maintaining the LDT. Any errors found in this manual or additional possibilities to the installation and maintenance of the LDT will be added in subsequent editions. Any comments you may have for the improvement of this manual are welcomed.
U
Table of Contents
Chapter 1 Hardware Overview .........................3
Chapter 2 Installing the LDT ............................ 3
2.1 Mounting Instructions .............................3
2.2 Mounting the Magnet Assembly ............. 3
Chapter 3 955D Outputs ...................................5
3.1 CP (Control Pulse) .................................5
3.2 VP (Variable Pulse) ................................5
3.3 RS (Start/Stop) ....................................... 6
3.4 955D Wiring Connections ......................6
3.5 Features ........................ ........................7
3.6 Troubleshooting for 955D .......................8
3.7 Catalog Numbering System ...................9
3.8 Specifi cations for 955D .......................... 10
3.9 Accessories ............................................ 10
955D Glossary ...................................................11
AMETEK reserves the right to revise and redistribute the entire contents or selected pages of this manual. All rights to the contents of this manual are reserved by AMETEK. The BRIK is a registered trademark of AMETEK.
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1080 N. Crooks Road • Clawson, MI 48017 • 800.635.0289 • 248.435.0700 • Fax 248.435.8120 • www.AMETEKAPT.com
Chapter 1 Hardware Overview
Chapter 2 Installing the LDT
Overview
The Series 955D BRIK with Digital Output is an accurate, auto-tuning, non-contact, Linear Displacement Transducer in an economical, low profi le package. The transducer utilizes our fi eld proven magnetostrictive technology to give absolute position, repeatable to .006% of the sensing distance. The streamlined anodized aluminum extrusion houses the sensing element and electronics. The magnet moves over the sensing element that determines the position and converts it to a digital output.
Features
The 955D has a truly unique feature. This LDT has auto­tuning capability, the ability to sense a magnet other than the standard slide magnet and adjust its signal strength accordingly.
There is an indicator LED that is located at the connector end of the probe and provides visual status information regarding the operation of the probe. Green indicates proper or normal operation. Red indicates the loss of the magnetic signal or a probe failure. The LED turns Yellow if no interrogation signal detected. When the probe is in the normal mode of operation, the LED with remain illuminated continuously.
LED Colors
Green Magnet is present and within the active range. Red Fault, the LDT has lost its signal from the magnet or the
magnet has moved into the Null Zone or Dead Band.
Yellow No external interrogation pulse detected.
Note: The series number on your LDT is a record of all
the specifi c characteristics that make up your unit. This includes what interface type it is, its output signal and range, the type of connector the unit uses, and stroke length. For a translation of the model number, see Section 3.7 Catalog Numbering System.
The 955D BRIK with Digital Output is a Linear Displacement Transducer. It provides a Control Pulse, Start/Stop or Variable Pulse output signal that is proportional to the position of the slide magnet assembly along the length of the probe.
2.1 Mounting Instructions
The Series 955D can be mounted vertically or horizontally using SD0522000 mounting brackets. The mounting brackets slide in the grooves on the lower part of the extrusion and clamp down when tightened. It is recommended to use one mounting bracket on each end and every three feet in between.
Ferro-magnetic material, (material readily magnetized) should be placed no closer than .25” from the sensing surface of the LDT.
2.2 Mounting the Magnet Assembly
Before mounting the magnet assembly, you should consider the following
• Ferromagnetic material should not be placed closer than 0.25” from the LDT’s sensing surface. Failure to do so could cause erratic operation. Non-ferrous materials, such as brass, copper, aluminum, nonmagnetic stainless steel or plastics, can be in direct contact with the magnet assembly and sensing surface without producing any adverse results.
• Make sure that the magnet is located within the LDT’s active stroke area. Captive magnet assemblies should be positioned so that they can move freely over the entire area of the active stroke without binding or pushing on the extrusion. Non­captive magnet assemblies should be situated so that the magnet is no further than 3/8” from the sensing surface at any point in the fl oating magnet assembly’s movement.
• When using the Floating Magnet assembly (SD0522100), the magnet should be installed within 3/8” of the sensing surface. The magnet assembly should also be installed in such a manner that it remains an even distance from the aluminum extrusion throughout the entire stroke. Improperly installed magnets can result in output signal non-
linearity.
1080 N. Crooks Road • Clawson, MI 48017 • 800.635.0289 • 248.435.0700 • Fax 248.435.8120 • www.AMETEKAPT.com
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Dimension Drawing
Accessories
Item Part Number
Slide Magnet SD0521800 Float Magnet SD0522100 Mounting Foot SD0522000 6 Ft. Cable (6 Pin, Straight Micro Connector, Option E) 949021L6 12 Ft. Cable (6 Pin, Straight Micro Connector, Option E) 949021L12 6 Ft. Cable (6 Pin, Right Angle Micro Connector, Option E) 949022L6 12 Ft. Cable (6 Pin, Right Angle Straight Micro Connector, Option E) 949022L12
M5 X .56 DEEP ALTERNATE MTG.
HOLE FOR LINKAGE
M5 X .40 DEEP
LINKAGE MTG. HOLE
.28
2.06
1.19
.55
.40
Mounting Brackets (SD0522000)
A standard female swivel mounting arm is provided with the slide magnet assembly. For extensions and other options contact AMETEK at 800-635-0289.
slide in the grooves on the side of the extruded housing. When tightened down with fastening hardware the mounting bracket clamps the unit into place. It is recommended to use one mounting bracket on each end and every three feet between.
.60
.22 MTG. HOLES
2 PER MTG. FOOT
.36
.30
1.97
2.68
1.37
NULL
LED
1.80 .92
.82
.30
1.00
1.50
.08
.87
.28
.56
R.89
360 ROTATION
DEAD
DEAD
BAND
ZONE
SLIDE MAGNET ASSEMBLY P/N SD0521800
.25
OF MAGNET SLUG
1.30
1.37
1.04
.36 .98
.68
.08
.28
.69
1.50
.87
.56
6 Pin,12 mm EURO MALE CONNECTOR
R.87
360 ROTATION
.25 TO CENTERLINE
OF MAGNET SENSOR
.10
.42
FLOATING MAGNET ASSEMBLY P/N SD0522100
.50
TO CENTERLINE
.75
.34
1.00
OF MAGNET
.34
L = NULL +
1.31
2.00
1.31
STROKE + DEAD ZONE
DEAD BAND
.25
.20 THRU
.359 C’BORE .21 DEEP OTHER END 2 PLACES
.20 THRU 2 PLACES
.50
Note: The North Pole of the magnet should be pointed towards the probe.
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1080 N. Crooks Road • Clawson, MI 48017 • 800.635.0289 • 248.435.0700 • Fax 248.435.8120 • www.AMETEKAPT.com
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