AMETEK 950 MD Mill Duty Housing LDT User Manual

ALL STAINLESS STEEL HOUSING PROTECTS LINEAR DISPLACEMENT TRA NS DUCE RS FROM HEAT AND ENVIRONMENTAL DANGERS
OPTIONS: STROKES FROM 1” TO 240” AIR COOLING PORTS VORTEX AIR COOLING WATER COOLED HEADS 2 CONNECTION POINTS
OFFERS LATERAL AND HORIZONTAL MOVEMENT TO COMPENSATE FOR MACHINE SLOP
Protection & Mounting Simplicity for Linear Displacement Transducers
1080 N. Crooks Road Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax 248-435-8120 www.ametekapt.com
950MD
Mill-Duty Housing
1
Series 950MD Housing
The series 950 Mill-Duty Housing (950MD) wa s designed for applications where mounting a stand-alone rod style linear displacement transducer (LDT) is prohibitive. Potential physical damage, environmental conditions or mounting limitations are all elements that are involved in specifying a linear position feedback system that will perform flawlessly for many years to come. The 950MD housing has been designed to eliminate all of the above problems by protecting the LDT from physical and environmental damage such as temperature, corrosives, shock & vibration, or dust and debris. Additionally, the 950MD offers a simple two point mounting scheme that can compensate for lateral and/or horizontal movement of the machine while in operation. Mounting bolts are provided for both the trunnion mount and rod ends in either standard steel or optional Stain l es s Steel when specified.
The 950MD housing is also perfect for retrofitting existing cylinders with an LDT providing a continuous position feedback signal. The 950MD allows for a convenient way to mount the 950MD and internal LDT parallel to the cylinder. This eliminates the need to tear down and gun drill the cylinder to accommodate an LDT simply for providing position feedback that had not previously been available.
The housing may also be of benefit in this same configuration when you have an existing cylinder in operation that does not allow for an easy removal of the LDT. Old machines and even some existing machines or newly designed machines did not take into consideration the need for continuous position feedback. Certain machines may require that the entire cylinder be removed in order to replace the LDT.
The actuator contains a 1/2" spherical rod end with approximately 1" of adjustment (length). This spherical rod end allows mechanical movement in a horizontal and/or vertical motion to compensate for any mechanical slop or misalignment between the housing and machine. A rear trunnion mount is provided for mounting either directly in front of the head assembly or on the rear of the head. An optional 3/4" spherical rod en d can be supplied on the rear of the unit (see drawing for details).
The back cap is supplied with threaded and plugged holes that allow for field installation of the 3/4" diameter trunnion mount bracket to the back cap. The trunnion mount bracket is positioned at the point where the head and barrel connect. A simple exchange of hardware is all that is necessary to move the trunnion mount bracket to the back cap and plug the no longer required bracket mounting holes. When ordering the 3/4" rear rod end
option, the trunnion mount bracket is not supplied since it would not be required.
The actuator rod is supported by two bearings within the guide tube. The front piston bearing contains a wiper assembly to keep contaminants from entering the guide tube. The rear, or movable, bearing assembly is manufactured from Rulon polymer material provides low wear and smooth operation.
The transducer magnet is mounted within the rear bearing assembly. The magnet is a 1" O.D. cylinder magnet (SD0410300). The magnet is positioned 2" from the end of the transducer hex when the actuator is fully retracted and 5" from the end of the transducer guide tube when the actuator is fully extended.
The 950MD is designed to incorporate an LDT which has a minimum 2" Null Zone and 5" Dead Band. The 951 LDT has a minimum 1.5" Null Zone and 2.25" Dead Band standard. When specifying a 951 LDT to be used in a Mill-Duty Housing, you must specify a 2" Null Zone and 5" Dead Band minimum to ensure mechanical and electrical compatibility.
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1080 N. Crooks Road Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax 248-435-8120 www.ametekapt.com
950MD
Mill-Duty Housing
2
Due to the fact that the standard Mill-Duty Housing has a mechanical stroke identical to the LDT active stroke, no physical over-stroke exists. If it is possible that the machine being coupled to can extend/retract beyond the stroke supplied, damage to the Mill-Duty Housing and possibly to the machine might occur. To compensate for this we call out fully retracted/fully extended over-stroke dimensions for the Mill-Duty Housing. These values are essentially the additional stroke length added to the Mill­Duty Housing. The reason they are called out separately is to alert the user that when entering these areas, they are out of the LDT active stroke area. If an extended over-stroke is specified, the LDT must be ordered with a Dead Band of 5" + X (extended stroke value). If a retracted over-stroke is specified, the LDT must be specified with a Null value of 2" + Y (retract over-stroke value).
The Mill-Duty Housing offers either a conduit entrance for hard wiring directly to the LDT within the head or an external connector and mate. The connector attaches to the LDT inside of the housing via a small pigtail connector within the head.
Detailed Product Description and Materials of Constructio n
The 950MD consists of a 304 Stainless Steel body, barrel, piston, head and trunnion mount bracket.
The standard 1/2" diameter rod en d with m ounting bolt, the 3/4" diameter trunnion mounting bolt, and some of the optional MS connectors on the head are the only items that are not Stainless Steel on the standard assembly. This is also true of the optional 3/4" diameter front and rear rod ends with their mounting bolts. These rod ends and all mounting bolts can be ordered in Stainless Steel as an option. The 12mm Euro connector options C3 and C4 come standar d in Stainless Steel. Consult the factory for further details.
The 950MD head assembly is removable to allow installation of a rod style LDT that will screw into the standard 3/4" - 16 x 1.00 mounting thread. An optional Metric thread of M18 X 1.5 can also be supplied upon request. The head contains a 1/2" NPT conduit port for wiring to the LDT or optionally an MS connector can be installed for the external wiring. Use of the MS connector will require that the LDT also have a connector on it in lieu of a potted cable.
This will allow for a quick connect at the LDT head internally and on the 950MD head externally. The 950MD head is sealed with O-rings and also contains two threaded air purge openings that are plugged but available for use to air cool the LDT head with filtered and regulated air. By removing the plugs and installing the proper size air fittings, you can cool the head electronics for high temperature applications. An optional Vortex air cooler m a y also be specified for the head and/or barrel or an option al water jacket for the LDT can be supplied. See the 950MD dimension drawings for further details.
Consult Factory if installing 950IS into 950MD H ousing
1080 N. Crooks Road Clawson, MI 48017 • 800-635-0289 • 248-435-0700 • Fax 248-435-8120 www.ametekapt.com
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