American Standard 2732L, 2425L - V, 2422L - V, 2908L, 2771L - V User Manual

...
INSTALLATION & OPERATION GUIDE FOR
EVERCLEAN
/ EVOLUTION
WHIRLPOOLS AND BATHTUBS
MODEL 2422L / V 5' x 32"
MODEL 6060L / V CORNER
MODEL 2771L / V 5' x 36"
MODEL 7236L / V 6' x 36"
MODEL 2425L / V - LHO 5' x 32" IA-LHO
MODEL 2425L / V - RHO 5' x 32" IA-RHO
MODEL 2908L REMINISCENCE
MODEL 2711L ELLISSE
MODEL 2773L CADET 6' x 36"
MODEL 2774L CADET 6' x 42"
MODEL 2775L CADET CORNER
MODEL 2732L 5' x 32"
THANK YOU...
for selecting an American Standard bath. Your new bath is shipped to you after careful inspection. The whirlpool version is completely assembled with pump, motor, and system piping. All you need to finish the whirlpool installation are your selected fittings and electrical connections.
To insure maximum performance and pleasure from this product, please follow the instructions and cautions.
FOR AFTER-SALES SERVICE CALL 1 (800) 442-1902 WEEKDAYS.
© AS Americas Inc. 2010 All product names listed herein are trademarks of AS Americas Inc. unless otherwise noted.
1
753737-100 Rev. E
TABLE OF CONTENTS:
Safety Instructions...............................................................................Page 3
General Information.............................................................................Page 4
Optional Components..........................................................................Page 4
Specifications......................................................................................Page 5
Roughing-in Reference.....................................................................Page 6-9
Framing and Support Instructions.....................................................Page 10
Mounting Instructions.........................................................................Page 11
Electrical Connections.......................................................................Page 12
6060L/V Corner EZ-Install Heater.....................................................Page 13
Operation.....................................................................................Page 14-15
Drain Connection and System Test...................................................Page 16
Care and Cleaning.............................................................................Page 16
Warranty............................................................................................Page 17
753737-100 Rev. E
2
IMPORTANT SAFETY
INSTRUCTIONS
INSTRUCTIONS PERTAINING TO
A RISK OF FIRE, ELECTRIC SHOCK
OR INJURY TO PERSONS
READ AND FOLLOW ALL INSTRUCTIONS!
!
WARNING: Risk of personal injury. Do not permit children to use this unit without adult supervision.
!
WARNING: Risk of personal injury. Do not operate this unit without the guard over the suction fitting.
!
WARNING: Risk of electric shock. Do not permit electrical appliances (hair dryer, telephone, radio, etc.) within
60 inches (1524mm) of this unit.
!
WARNING: Risk of hyperthermia and possible drowning. People using medications and/or having adverse
medical history should consult a physician before using this product.
!
WARNING: Risk of personal injury. Do not overfill unit before entering. Entering tub when filled more than 2/3
can cause overflow and slippery conditions. Exercise caution when entering and exiting.
!
WARNING: No Food or Alcoholic Beverages. Use of your bathtub immediately after meals is not
recommended. Avoid alcohol consumption before or during bathing. Alcoholic beverages can cause drowsiness or hyperthermia resulting in loss of consciousness or even drowning.
!
WARNING: Pregnancy. If you are or think you may be pregnant, consult your physician before using the bathtub.
Never drop or insert any object into any opening.
Use this unit only for its intended use as described in this manual. Do not use any attachments not recommended by American Standard.
The unit must be connected only to a supply circuit that is properly protected by a ground-fault circuit-interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the bathtub without the test button being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this hydromassage bathtub. Disconnect the hydromassage bathtub and have the problem corrected by a licensed electrician before using.
A pressure wire connector is provided on the exterior of the motor unit to permit connection of a no. 8 AWG solid copper bonding conductor between this unit and all other electrical equipment and exposed metal in the vicinity, as needed to comply with local requirements. To reduce the risk of an electric shock, connect this connector the grounding terminal of your electric service or supply panel with a conductor equivalent in size to the circuit conductors supplying this unit.
SAVE THESE INSTRUCTIONS
3
753737-100 Rev. E
General Installation Information
Carefully uncrate and inspect your new bath for any shipping damage. If such damage is found, report it to your vendor immediately. After inspection and during installation, protect the bath from construction damage. Before
installation, and before enclosing with wallboard, tile, etc., the bath must be filled with water and operated to check for leaks that may have resulted from shipping damage or mishandling ! Do not make modifications to
the whirlpool system or remove pump from factory mounting. This could adversely affect the safety and performance of the whirlpool and void the warranty. Do not handle or move the whirlpool by the pump, motor, or piping system. Fittings (bath filler, shower arm, etc.) are not provided with the bath and must be ordered separately. Framing and enclosing materials are provided by others.
For electrical requirements, refer to section titled “Whirlpool Electrical Installation Instructions”.
Check for availability of optional American Standard wall tiling bead (required for recess installation). Protect all finished surfaces of the whirlpool during construction and installation using a drop cloth.
!
WARNING: Do not lift whirlpool by the piping harness at any time.
List of Required Tools and Supplies:
Tools
• Level
Tape Measure
• Pipe Wrench
• Slip Joint Pliers
• Screw Driver
• Standard Woodworking Tools
• Personal Safety Equipment
• Caulking Gun
Supplies
• Nails
• Putty
• Caulking (waterproof)
• 1 x 4 Stringers
• Drop Cloth
• Cement, Plaster, Grout
LIST OF OPTIONAL COMPONENTS (NOT INCLUDED):
Required Components
(Not Included)
Description
Everclean™/Evolution™ Corner
Everclean
Everclean
Everclean
Everclean
Everclean
Everclean
Everclean
Everclean
Everclean
Everclean
Everclean
/Evolution™ 5' x 32"
/Evolution™ 5' x 36"
/Evolution™ 6' x 36"
/Evolution™ 5' x 32" IA
/Evolution™ Oval
Reminiscence
Ellisse
Cadet 6' x 36"
Cadet 6' x 42"
Cadet Corner
5' x 32"
• For these components please see your Vendor.
* These models require American Standard Lifetime™ Drain 1599.205 or 1599.500
Model
Number
6060
2422
2771
7236
2425
2645
2908
2711
2773
2774
2775
2732
Drain
(White)
1599.500.020
1599.500.020*
1599.500.020*
1599.500.020*
1599.500.020*
1599.500.020
1599.500.020
1599.500.020
1599.500.020
1599.500.020
1599.500.020
1599.500.020
Drain
(Specify
Finish)
1583.470.XXX
1599.205.XXX*
1599.205.XXX*
1599.205.XXX*
1599.205.XXX*
1583.470.XXX
1583.470.XXX
1583.470.XXX
1583.470.XXX
1583.470.XXX
1583.470.XXX
1583.470.XXX
Optional Components
(Not Included)
E-Z
Install
Heater
INCLUDED
Apron
Kit
NOT
AVAILABLE
9261.019
9261.019
9271.019
INTEGRAL
9266.018
NOT
AVAILABLE
NOT
AVAILABLE
9272.018
9272.018
NOT
AVAILABLE
5FT-
APRON
Tile
Bead
Kit
N/A
N/A
753737-100 Rev. E
4
SPECIFICATIONS:
L
W
J
GENERAL SPECIFICATIONS FOR LIFETIME / EVOLUTION WHIRLPOOLS AND BATH TUBS
Description
6060L / V
Corner*
2422L / V
5' x 32"
2771L / V
5' x 36"
7236L / V
6' x 36"
2425L / V
5' x 32”
LHO /
RHO
2645L / V
Oval
2908L
Reminiscence
2711L
Ellisse
2773L
Cadet 6' x 36"
2774L
Cadet 6' x 42"
2775L
Cadet Corner
2732L
5' x 32"
SIDE VIEW
Dimensions
L-W-H
L 1949mm (76-3/4") W 1661mm (65-3/8") H 546mm (21-1/2")
L 1524mm (60") W 813mm (32") H 546mm (21-1/2")
L 1524mm (60") W 914mm (36") H 546mm (21-1/2")
L 1829mm (72") W 914mm (36") H 546mm (21-1/2")
L 1524mm (60") W 813mm (32") H 521mm (20-1/2")
L 1676mm (66") W 914mm (36") H 502mm (19-3/4")
L 1676mm (66") W 914mm (36") H 616mm (24-1/4")
L 1829mm (72") W 1219mm (48") H 546mm (21-1/2")
L 1829mm (72") W 914mm (36") H 502mm (19-3/4")
L 1829mm (72") W 1067mm (42") H 502mm (19-3/4")
L 2159mm (85") W 1524mm (60") H 502mm (19-3/4")
L 1524mm (60") W 832mm (32-3/4") H 502mm (19-3/4")
Drain /
Overflow
A 18" (457mm) B 13-3/4" (349mm)
A 20-1/8" (511mm) B 11" (279mm)
A 20-1/8" (511mm) B 11" (279mm)
A 20-1/8" (511mm) B 11" (279mm)
A 19-1/8" (485mm) B 10-1/2" (266mm)
A 15-1/4" (387mm)
B 8-1/4" (209mm)
A 15-1/8" (384mm) B 13" (330mm)
A 17-3/8" (441mm) B 12" (305mm)
A 17" (432mm) B 12" (305mm)
A 16-1/4" (413mm) B 12" (305mm)
A 16-1/2" (419mm) B 11" (279mm)
A 17-1/4" (438mm) B 8-1/2" (216mm)
Height to
Underside
of Deck: C
C 19-1/2" (495mm)
C 20" (508mm)
C 20" (508mm)
C 20" (508mm)
C 20-1/4" (515mm)
C 18-1/4" (464mm)
C 18-1/4" (464mm)
C 19-1/2" (495mm)
C 18-1/4" (464mm)
C 18-1/4" (464mm)
C 18-1/4" (464mm)
C 18-1/4" (464mm)
H
Cut Out
Pier
G x F
Template
Provided
58-1/2" (1485mm) x 30-1/2" (774mm)
58-1/2" (1485mm) x 34-1/2" (876mm)
70-1/2" (1790mm) x 34-1/2" (876mm)
N/A
64" (1625mm) x 34" (863mm)
Template Provided
70-1/2" (1791mm) x 46-1/2" (1181mm)
70-1/2" (1791mm) x 34-1/4" (870mm)
70-1/2" (1791mm) x 40-1/2" (1029mm)
Template Provided
58-1/2" (1485mm) x 31-1/4" (794mm)
END VIEW
Rough-In
Recess
E x D
Template 751627-400
60-3/16" (1528mm) x 30-1/2" (774mm)
60-3/16" (1528mm) x 34-1/2" (876mm)
72-3/16" (1833mm) x 34-1/2" (876mm)
60-3/16" (1528mm) x 30-1/2" (774mm)
66-3/16" (1681mm) x 34-1/2" (876mm)
Template 752540-400
72-3/16" (1833mm) x 48" (1219mm)
72-3/16" (1833mm) x 36" (914mm)
72-3/16"
(1833mm) x 42" (1067mm)
Template 752539-400
60-3/16" (1529mm) x 31-1/4" (794mm)
Tub Edge to
Centerline
Overflow: J
5-5/8"
(130mm)
3-1/4"
(83mm)
3-1/4"
(83mm)
3-1/4"
(83mm)
2-7/8"
(73mm)
1-3/4"
(44mm)
6"
(152mm)
4"
(102mm)
2-1/4"
(57mm)
2-1/4"
(57mm)
11"
(279mm)
2-5/8"
(67mm)
C
Weight with
Water / Floor
Loading
824 lb. (374 kg)/ 25 lb./sq.ft. (117 kg/sq.m)
690 lb. (313 kg)/ 53 lb./sq.ft. (260 kg/sq.m)
800 lb. (363 kg)/ 53 lb./sq.ft. (260 kg/sq.m)
1031 lb. (467 kg)/ 57 lb./sq.ft. (280 kg/sq.m)
675 lb. (306 kg)/ 54 lb./sq.ft. (262 kg/sq.m)
580 lb. (263 kg)/ 36 lb./pies cuadrados (175 kg/sq.m)
659 lb. (299 kg)/ 40 lb./sq.ft. (191 kg/sq.m)
965 lb. (434 kg)/ 40 lb./sq.ft. (195 kg/sq.m)
751 lb. (341 kg)/ 40 lb./sq.ft. (190 kg/sq.m)
821 lb. (372 kg)/ 42 lb./sq.ft. (203 kg/sq.m)
756 lb. (343 kg)/ 34 lb./sq.ft. (115 kg/sq.m)
524 lb. (237 kg)/ 43 lb./sq.ft. (213 kg/sq.m)
Product
Weight
108 lb. (49 kg.)
74 lb. (34 kg.)
75 lb. (34 kg.)
106 lb. (48 kg.)
92 lb. (42 kg.)
96 lb. (44 kg.)
95 lb. (43 kg.)
148 lb. (67 kg.)
101 lb. (45 kg.)
137 lb. (62 kg.)
130 lb. (59 kg.)
65 lb. (30 kg.)
A
B
Apron /
Mounting
N/A
Optional
Optional
Optional
Included
Optional
N/A
N/A
Optional
Optional
N/A
Optional
DRAIN / OVERFLOW
Heater Ready
for Field
Installation
Included
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Gallon to Overflow
111 gal.
86 gal. (325 l.)
74 gal. (280 l.)
87 gal. (329 l.)
(420 l.)
70 gal. (265 l.)
58 gal. (219 l.)
68 gal. (257 l.)
95 gal. (360 l.)
78 gal. (296 l.)
82 gal. (310 l.)
75 gal. (284 l.)
55 gal. (208 l.)
Whirlpool Operating
Volume
TABLE 1
71 gal. (269 l.)
33 gal. (125 l.)
50 gal. (189 l.)
53 gal. (201 l.)
39 gal. (148 l.)
42 gal. (159 l.)
55 gal. (208 l.)
74 gal. (280 l.)
64 gal. (243 l.)
66 gal. (256 l.)
60 gal. (272 l.)
47 gal. (155 l.)
5
753737-100 Rev. E
PROVIDE ACCESS TO PUMP FOR SERVICING ON ALL INSTALLATIONS
ROUGHING-IN REFERENCES
5' x 32" (MODEL 2422L / V)
60"
(1524mm)
3"
(76mm)
(152mm)
CUT OUT IN FLOOR
FOR DRAIN
13-3/4"
(349mm)
6"
(197mm)
7-3/4"
11"
(279mm)
32"
(813mm)
3-1/4"
(83mm)
6' x 36" (MODEL 7236L / V)
72"
(1829mm)
7-3/4"
3"
(197mm)
(76mm)
CUT OUT IN FLOOR
FOR DRAIN
(349mm)
(152mm)
13-3/4"
6"
11"
(279mm)
3-1/4" (83mm)
36"
(914mm)
PROVIDE ACCESS TO PUMP FOR SERVICING ON ALL INSTALLATIONS
5' x 36" (MODEL 2771L / V)
60"
(1524mm)
CUT OUT IN FLOOR
FOR DRAIN
(191mm)
DIMENSIONS OF FIXTURES ARE NOMINAL AND MAY VARY WITHIN THE RANGE OF TOLERANCES ESTABLISHED BY ANSI STANDARDS Z124.1 AND A112.19.7.
(76mm)
(152mm)
7-1/2"
(349mm)
3"
6"
13-3/4"
PROVIDE ACCESS TO PUMP FOR SERVICING ON ALL INSTALLATIONS
11"
(279mm)
(914mm)
3-1/4" (83mm)
36"
753737-100 Rev. E
6
18"
(457mm)
ROUGHING-IN REFERENCES
OVAL (MODEL 2645L / V)
66"
(1676mm)
11-1/4"
(286mm)
1-3/4" (44mm)
PROVIDE ACCESS TO PUMP FOR SERVICING ON ALL INSTALLATIONS
(152mm)
CUT OUT IN FLOOR
FOR DRAIN
(76mm)
PROVIDE ACCESS
TO PUMP FOR
SERVICING ON ALL
INSTALLATIONS
6"
3"
5-3/8"
(137mm)
36"
(914mm)
8-1/4" (210mm)
5' x 32" IA-RHO (MODEL 2425L/V-RHO) - shown 5' x 32" IA-LHO (MODEL 2425L/V-LHO)
60"
(1524mm)
3"
(76mm)
6"
(152mm)
CUT OUT IN FLOOR
FOR DRAIN
(191mm)
10-1/2"
(267mm)
7-1/2"
2-7/8" (73mm)
16"
(406mm)
(813mm)
32"
15"
(381mm)
5-5/8"
(143mm)
CORNER (MODEL 6060L / V)
76-3/4"
(1949mm)
10"
(254mm)
7" (178mm)
CUT OUT IN FLOOR FOR DRAIN
DIMENSIONS OF FIXTURES ARE NOMINAL AND MAY VARY WITHIN THE RANGE OF TOLERANCES ESTABLISHED BY ANSI STANDARDS Z124.1 AND A112.19.7.
54-1/2"
(1384mm)
(178mm)
13-3/4" (349mm)
7"
3"
(76mm)
17-3/4"
(451mm)
65-3/8"
(1661mm)
PROVIDE ACCESS TO PUMP FOR SERVICING ON ALL INSTALLATIONS
7
13-1/2"
(343mm)
753737-100 Rev. E
ROUGHING-IN REFERENCES
CADET CORNER (MODEL 2775L)
RECOMMENDED
FITTING
LOCATION
64 X 330mm
"
(2-1/2 X 13
)
1524 mm
OUTLINE OF CUTOUT
1080 m m
(42 -1 /2
"
"
)
"
)
229 X 305mm
"
X 12")
(9 CUTOUT IN FLOOR FOR DRAIN
PUM P
305 mm
(12
1219 mm
(48
"
)
1076m m
"
(42 -3 /8
1524 mm
(60")
PROVIDE ACCESS TO
PUMP FOR
SERVICING ON ALL
INSTALLATIONS
"
)
)
ELLISSE (MODEL 2711L)
(36 -1 /2
927 mm
"
)
1829mm
(72
"
)
OUT LI NE OF CUTOU T 1791 X 1181 (70 -1 /2
"
X 46 -1/ 2")
229 mm x 35 6mm (9
"
x 14") F LOO R
CUTO UT
102mm
(4
C/L OF DRAIN
PUMP
"
)
)
"
(60
165mm (6-1/2)
2159 mm
"
(85
C/L
)
)
1080 mm (42 -1 /2
70m m REF. (2- 3/ 4)
279mm (11
C/L O F D RA IN OU TL ET
330mm
(13
"
)
914mm
(36")
457mm
(18)
INTEGRAL
FITTING
DECK
152mm
(6)
753737-100 Rev. E
REMINISCENCE (MODEL 2908L)
1676mm
(66")
229 x 30 5m m (9 X 12) FLO OR CUTO UT
64m m REF. (2- 1/ 2)
C/L O F D RA IN
OUT LE T
OUT LI NE OF
CUTO UT
RECOMMENDED
FITTING LOCATION
64 X 279mm (2-1/2" X 11")
PUM P
PROV IDE ACC ES S TO
PUM P FOR S ERVICE
ON A LL IN STALL ATION S
8
OPTIONAL DECK
FITTING AREA
DIMENSIONS OF FIXTURES ARE NOMINAL AND MAY VARY WITHIN THE RANGE OF TOLERANCES ESTABLISHED BY ANSI STANDARDS Z124.1 AND A112.19.7.
PROVIDE ACCESS TO
PUMP FOR SERVICE
ON ALL INSTALLATIONS
229mm
1067mm
(42")
(9")
19mm
(3/4")
FINISHED
WALL
533mm
(21")
CADET 6' x 42" (MODEL 2774L)
305mm
(12")
RECOMMENDED FITTING LOCATION
229mm
(9")
CUTOUT IN FLOOR FOR DRAIN
ROUGHING-IN REFERENCES
1829mm
(72")
64 X 330mm (2-1/2" x 13")
FOR PIER OR ISLAND INSTALLATIONS ONLY
PUMP
PROVIDE ACCESS TO PUMP FOR SERVICING ON ALL INSTALLATIONS
57mm
(2-1/4")
C/L OF DRAIN
(8) JETS
(2) AIR VALVES
ALT. FITTING
LOCATION #1
908mm
(35-3/4")
5' x 32" (MODEL 2732L)
60"
(1524mm)
229mm
(9")
19mm
(3/4
FINISHED
WALL
454mm
(17-7/8
")
OUTLINE OF
CUTOUT
1791mm x 1029mm
(70-1/2" X 40-1/2")
305mm
(12
")
")
57mm
(2-1/4
C/L OF DRAIN
12"
(305mm)
CADET 6' x 36" (MODEL 2773L)
1829mm
(72
RECOMMENDED FITTING LOCATION
229mm
(9
")
CUTOUT IN FLOOR FOR DRAIN
")
(8) JETS
")
64 X 330mm (2-1/2
FOR PIER OR ISLAND INSTALLATIONS ONLY
(2) AIR VALVES
ALT. FITTING
LOCATION #1
PUMP
" x 13")
OUTLINE OF CUTOUT 1791mm x 870mm
(70-1/2" X 34-1/4"
PROVIDE ACCESS TO PUMP FOR SERVICING ON ALL INSTALLATIONS
)
PROVIDE ACCESS TO PUMP FOR SERVICING ON ALL INSTALLATIONS
3"
(76mm)
6"
(152mm)
CUT OUT IN FLOOR
FOR DRAIN
5-7/8"
(149mm)
(216mm)
9
8-1/2"
16-1/2"
(419mm)
32-3/4"
(832mm)
DIMENSIONS OF FIXTURES ARE NOMINAL AND MAY VARY WITHIN THE RANGE OF TOLERANCES ESTABLISHED BY ANSI STANDARDS Z124.1 AND A112.19.7.
753737-100 Rev. E
INSTALLATION AND FRAMING INSTRUCTIONS
The variety of installations possible for this whirlpool may require framing procedures other than those shown. Locate studs as needed. Ensure roughing-in dimensions are proper, plumb and square. Provisions must be made in all installations for an access opening for servicing the pump and controls. It is strongly recommended that an additional opening be provided for access to the drain components. The apron should not be used as the primary access opening.
1. Position the whirlpool into the installation opening and level the deck in both directions, shimming the integral support feet IF necessary. Mark the final position of the underside of the deck by tracing a line on to the studs (see Figure 1).
2. Remove the whirlpool and attach a 1 x 4 stringer to the studs, with the top of the stringer touching the traced line.
!
The rim of the bath must not support weight.
3. Install drain components to the whirlpool following the drain installation instructions. Before replacing your whirlpool for final installation, be certain that an opening has been provided in the sub-floor for the drain. See the roughing-in drawing and Table 1 for suggested opening size (shadowed) and location dimensions. The drain/overflow of the bath extends below the bottom of the bath. Note that this requires a cutout in the floor.
The floor structure beneath the bath must be able to support a total weight of bath, water, and
!
bather. Refer to Table 1 under total weight for your model.
FIGURE 1
TYPICAL INSTALLATION
For Models:
This bath must be supported along its entire bottom. Use mortar as bedding
2425L/V-LHO and 2425L/V-RHO, 2732L;
material (do not use sand or foam). Apply enough mortar to support the complete bottom of the bath. After the mortar has been poured, and before it sets, position whirlpool or bath within recess until the rim is leveled against the leveling stringers (see "Typical Recess Installation") shown below.
The rim of the bath must not support weight. Allow the mortar material to completely
!
harden before applying weight to the rim or bottom of the bath. Any finish material such as tile or wall board must be self-supporting if it contacts the deck of the bath.
For Models:
2645L/V, 2771L/V, 2773L/V, 2774L/V, 2775L/V, 2422L/V,
2711L/V, 2908L/V, 6060L/V and 7236L/V;
Replace whirlpool and re-shim the integral support feet, shimming the entire length of the
support feet. Secure the shims using construction adhesive, silicone, mortar or equivalent materials. While not a necessity, the use of a foundation base consisting of cement, mortar, or grout will help provide a solid and secure installation.
The rim of the bath must not support weight. If foundation base is used, allow the
!
bedding material to completely harden before applying weight to the rim or bottom of the bath. Any finish material such as tile or wall board must be self-supporting if it contacts the deck of the bath.
TYPICAL RECESS INSTALLATION
AS DESIRED
C
TILE
WALLBOARD
TILE BEAD STRIP
ADHESIVE
LEVELING STRINGER
1 x 4 (not for support)
NOTE: Tile bead kit not included and must be purchased separately.
TYPICAL PIER TYPE INSTALLATION
F
CUTOUT
CUTOUT
C
SEALANT
BATH
G
C
NOTE: FRONT EDGE OF BATH MUST BE SUPPORTED BY STUD WALL OR AMERICAN STANDARD APRON KIT
UNLESS AN ACCESS OPENING OF AT LEAST 12" X 24" (305 X 610mm)
753737-100 Rev. E
D
W
E
IS PROVIDED, WARRANTY SERVICE WILL NOT BE PERFORMED.
(EXCEPT 2425 WHERE APRON IS PRIMARY ACCESS OPENING)
FOR E & D DIMENSIONS SEE TABLE 1 ON PAGE 5.
LEVELING STRINGERS
ACCESS PANEL MUST BE LOCATED ON THE SAME SIDE AS THE MOTOR.
ALLOW OPEN FRAMING ON PUMP/MOTOR END FOR SERVICE.
ACCESS PANELS NOT REQUIRED FOR BATH TUBS .
24
(610 mm)
12
(305 mm)
12
AS DESIRED
MOUNTING SURFACE
WATERPROOF SEALANT
BATH
UNLESS AN ACCESS OPENING OF AT LEAST 12" X 24" (305 X 610mm)
IS PROVIDED, WARRANTY SERVICE WILL NOT BE PERFORMED.
FOR G & F DIMENSIONS SEE TABLE 1 ON PAGE 5.
ACCESS PANEL MUST BE LOCATED ON THE SAME SIDE AS THE MOTOR.
ALLOW OPEN FRAMING ON PUMP/MOTOR END FOR SERVICE.
ACCESS PANELS NOT REQUIRED FOR BATH TUBS .
(610 mm)
(305 mm)
24
10
SUGGESTED WHIRLPOOL / BATH
TYPICAL FLANGE MOUNTING DETAIL
INSTALLATION METHOD
WOOD STUDS
WATERPROOF DRYWALL OR CEMENT BOARD
STUD
TILE
ROOFING NAIL
SEALANT
TUB
TYPICAL INSTALLATION -
CORNER
1 x 3 (25 x 76mm) WOOD STRINGER FULL LENGTH
STEEL
STUDS
WATERPROOF DRYWALL OR CEMENT BOARD
SECURE THE BATH TO THE STUDS AS SHOWN FOR WOOD OR STEEL STUD CONSTRUCTION.
TILE
SEALANT
TUB
STEEL
STUD
WASHER
4" (102mm) DRYWALL SCREW
1 x 3 (25 x 76mm) WOOD STRINGER FULL LENGTH
19-1/2
(495mm)
WHIRLPOOL
ACCESS PANEL
* SEE CUTOUT
TEMPLATE PROVIDED
UNLESS AN ACCESS OPENING OF AT LEAST
12" x 24" (305 x 610mm) IS PROVIDED,
WARRANTY SERVICE WILL NOT BE PERFORMED.
UNDER DECK MOUNTING INSTRUCTIONS
Please note that care must be taken to protect the surface of the tub during all aspects of the installation. Do not drill or cut the bath deck with the tub directly beneath it as damage to the tub may result.
1. Install the tub per the installation instructions provided with the unit.
2. Prepare the bath deck support structure per the local codes. Note - the bath deck must be self supporting.
3. Cut bath deck to your specifications.
4. Place the bath deck in position and trace the opening on the tub with a soft pencil. Do not drill or cut the bath deck with the tub directly beneath it as damage to the tub may result.
5. Remove the bath deck and apply a generous bead of waterproof sealant on the outer edge of the traced line.
6. Replace the bath deck and secure it into place.
7. Apply additional sealant along the tub and bath deck interface as necessary to ensure a watertight seal.
8. Remove excess sealant per the manufacturer's instructions.
Finished bath deck surface material must be
self-supporting and secured per local codes
Waterproof
Bathtub
Sealant
Bath deck support material
Tub support structure per installation instructions provided with the tub
11
753737-100 Rev. E
All wiring must be performed by a licensed electrician in accordance with the national electrical code and all other applicable codes.
WHIRLPOOL ELECTRICAL INSTALLATION INSTRUCTIONS
WARNING: When using electrical products, basic precautions should always be observed, including the following:
!
1. DANGER: RISK OF ELECTRIC SHOCK! Connect only to a circuit protected by a ground-fault circuit interrupter.
2. Grounding is required. The unit should be installed by a licensed electrician and grounded.
3. Permit access for servicing motor as noted.
4. All building materials and wiring should be routed away from the pump body and heater (if equipped).
PLEASE SEE THE FOLLOWING TABLE FOR GFCI CIRCUIT REQUIREMENTS:
GFCI CIRCUIT REQUIREMENTS: FOR MODEL NUMBERS:
The whirlpool should be installed on a 120 vac, GFCI circuit.
The circuit should be hard-wired from the electrical power supply panel. The circuit must be a three (3) wire circuit from the electrical supply panel. A grounded neutral wire and a third wire, earth ground, are essential.
15 amp dedicated
Optional heater requires a separate 15 amp maximum GFCI circuit.
The whirlpool should be installed on a 120 vac, GFCI circuit.
The circuit should be hard-wired from the electrical power supply panel. The circuit must be a three (3) wire circuit from the electrical supply panel. A grounded neutral wire and a third wire, earth ground, are essential.
20 amp dedicated
Optional heater requires a separate 15 amp maximum GFCI circuit.
120 VAC
WH IT E
BL AC K
GND.
READ AND FOLLOW ALL INSTRUCTIONS
PUMP/MOTOR
ELECTRICAL DIAGRAM
2422, 2425, 2645, 2732
2771, 2908
ALL MODELS
6060, 2775, 2773, 2711,
2774, 7236
ALL MODELS
WI R E S EL EC T IO N G U ID E
753737-100 Rev. E
Ma x im u m di s ta n ce fr om
fu s eb o x to mo t or
50 'Wi r e L en gt h 10 0 '
15 0 ' 20 0 '
11 5 V P ow er Li n e
12Wi r e S iz e ( AW G ) 10 8 8
12
Th e s i ze s s ho w n o n th i s
ch a rt ar e r ec o mm e nd at i on s
fo r c o pp er co n du c to rs
on l y. A lw a ys fo l lo w
lo c al an d n at i on a l
el e ct r ic al co d es
For 6060L/V Corner Only
OPERATION
WARNING: Prior to operation, review the Important Safety Instructions listed at the beginning of this instruction manual.
Once the heater is installed and the whirlpool pump is operating, the heater is totally automatic. The heater will help maintain the temperature of the water in the bath.
Pressure Switch
The heater is equipped with a preset pressure switch. The pump must be running with water flowing in the whirlpool to allow the heater to turn on.
Indicator Light
This light turns on whenever the heater is operating.
High-Limit Switch
The heater includes an exclusive "Intelligent High-Limit". This safety circuit will not "false trip" from hot tap water. It will only turn the heater off if the thermostat fails. If the high-limit trips frequently, call a service technician. To manually reset the circuit in the event that the “High-Limit” switch has been activated, simply (1) Turn off the whirlpool pump. (2) Drain water from the tub. (3) Remove power from heater by unplugging at receptacle or turning off circuit breaker. (4) The heater circuit will automatically reset in less than 15 minutes. (5) Restore power to the heater. (6) Whirlpool bath is now ready to use.
HEATER “ON” LIGHT
FACTORY INSTALLED - NOT FOR RESA LE
HEATER P/N: 753174-100
Fig. 1
E-Z INSTALL
WHIRLPOOL
HEATER
Bonding Lug on Heater Housing
ELECTRICAL CONNECTIONS
Install a separate 120VAC / 15AMP dedicated circuit with GFCI (Ground Fault Circuit Interrupter) protection.
At initial start-up with power ON, push the GFCI test button. The reset button should pop out. Push this button in to reset. If the GFCI fails to operate in this manner, there is a ground fault or malfunction, indicating the possibility of electrical shock. Turn off the power and do not
use the bath until the source of the problem has been identified and corrected.
1. Route two separate branch circuits to the junction box near the whirlpool as shown in Figure 2. Each branch circuit MUST BE GFCI PROTECTED and must use copper conductors only.
2. Ensure the heater and pump are properly GROUNDED and BONDED as required. Attach the 8 AWG solid copper conductor supplied with the heater from the heater bonding lug to the motor frame bonding lug as shown in Figure 3. The conductor is secured to the lugs using set screws. The motor frame shall have a second 8 AWG solid copper conductor connected from the frame bonding lug to the homes electrical panel or approved local bonding point as shown in Figure 3.
SEPARATE
Fig. 2 Fig. 3
15 AMP GFCI OUTLET
12 0 V AC
WH ITE
BL ACK
GN D.
SEPARATE 15 AMP GFCI OUTLET
SEPARATE 20 AMP GFCI OUTLET
(for 2.1 H.P.R. PUMP ONLY)
12 0 V AC
WH ITE
BL ACK
GN D.
ELECTRICAL INSTALLATION
HEATER
PUMP/MOTOR
ELECTRICAL DIAGRAM
READ AND FOLLOW ALL INSTRUCTIONS
(PUMP/MOTOR)
SECOND COPPER
CONDUCTOR
TO GROUND
(HEATER)
HEATER ON
LPOOL
WHIR
E-Z INSTALL
RUN 8 AWG SOLID COPPER CONDUCTORS FROM HEATER BONDING LUG TO PUMP/MOTOR FRAME LUG AND FROM PUMP/MOTOR LUG TO APPROVED GROUND AS SHOWN
HEATER
FIRST COPPER
CONDUCTOR
PUMP/MOTOR FRAME WITH BONDING LUGS
13
753737-100 Rev. E
OPERATION:
NOTE: Each whirlpool is shipped from the factory with an air actuator on/off switch and pump with attached power supply cord. OPERATING THE SYSTEM WITHOUT WATER (DRY RUNNING) WILL CAUSE PUMP DAMAGE AND VOID THE WARRANTY. Always fill the whirlpool before operating the pump. The air switch is
mounted either on the deck or side wall of the tub.
1.
Fill the Whirlpool: Water level must be at least one inch (25mm) above the highest jet for proper operation. (See diagram below.)
Do not fill whirlpool more than 2/3 full prior to the user completely immersing themselves into unit.
2.
3.
Start Whirlpool: Push on center of button. Button will depress and whirlpool will start.
Stop Whirlpool: Depress and release button and whirlpool will stop.
SAFE-T-HEATER
REMOVABLE BLANK
WATER LEVEL
6060L/V includes factory installed heater
*
*
AIR TUBING
AIR ACTUATOR SWITCH (location varies with model)
OUTLET MUST BE GFCI PROTECTED (all heaters require separate GFCI)
4.
Air Volume Control Adjustments: Water turbulence is determined by the amount of air mixed with the
water. Rotate the air volume control counterclockwise for more turbulence--clockwise for less.
Air Volume Control Adjustments:
MORE AIR LESS AIR
753737-100 Rev. E
14
Adjustable Flow Clean Jet™: The water flow action may be adjusted from vigorous to soft by ro
tating the nozzle
counterclockwise for vigorous and clockwise for soft.
NOTE: You may balance the air volume control and nozzle adjustment for the most desirable condition.
Small Jet
Softer Massage
(counter-clockwise)
More Vigorous Massage
(clockwise)
Lifetime™ Drain Model 1599 (required on Models 7236L/V, 2422L/V, 2425L/V, 2771L/V)
Overflow:
Partially fill tub, then enter tub before completely filling to prevent overflow.
Tip Toe Drain:
Depress drain cap to open or close drain.
Access Panel (Model 2425L/V)
Remove access panel to service motor.
Large Jet
Softer Massage (counter-clockwise)
More Vigorous Massage (clockwise)
Tip Toe Drain
Overflow
Access Panel
15
753737-100 Rev. E
DRAIN CONNECTION AND SYSTEM TEST
Using recommended drain assembly, connect whirlpool drain to waste line in accordance with the drain assembly instructions. Tighten all drain joints securely. Check the pump couplings and make sure they are hand-tight. Clean the whirlpool and fill with water to a point 2" above the top of the highest jet. Recheck the pump couplings and make certain that they are not leaking. (Although the pump couplings are factory tightened and inspected, some loosening may have occurred during transit.) Make sure the whirlpool is connected to the electrical supply and turn the whirlpool on. Check for leaks around all piping connections while the whirlpool is running.
POST INSTALLATION CLEAN-UP
Remove all construction debris from bath. Tile grout can be removed with a wooden popsicle stick or tongue depressor. Do not use wire brushes or any other metal implement on bath surface.
Post installation clean-up generally can be completed using warm water and liquid dishwashing detergent. Stubborn dirt or stains may be removed using granular Spic and Span® mixed with water.
Painter's naphtha can be used to remove excess adhesives and/or wet oil-base paint.
AFTERCARE and CLEANING
• The high gl oss su rfa ce is resistant to impact and chemi cal s a nd wil l r eta in its lasting luster with pr ope r c are an d
mainten anc e.
• Always f ill th e t ub wit h t emperate water. Excessively h ot wat er may ca use surface damage
• Remove b ath ma t a fte r u se and hang to dry. Allowing bat h m at to dry in th e tub may cause surface damag e.
• Clean af ter us e w ith a mil d liquid household detergent cle ane r. Do not us e Lestoil, Lysol Disinfectant (s pra y o r concent rat e), or Ly sol Ba sin, Tub and Tile Cleaner, Wi nde x, Mr. Cl ean , D ow Disinfectant Bathroom Clea ner , o r
cleanin g p rod uct s i n a ero sol cans.
HARSH CHEMICALS SHOULD NEVER BE USED ON ACRYLIC SURFACES.
• Do not u se wir e b rus hes , k nives or sharp objects to rem ove st ain s, cig are tte tar deposits,or other sur fac e b lem ish es.
• Abrasive cl ean ers or po wde rs must not be used, since th ey wil l d ull th e s urface. If the glossy surface lo ose s
its she en, du lle d a rea s c an be restored by rubbing wit h a wh ite "a uto mot ive type" polishing compound and waxing wit h a "l iqu id wax ."
Do not w ax are as whe re you walk or stand.
• Do not a llo w n ail po lis h r emover, acetone, dry cleaning fl uid , p ain t r emo ver or other solvents to come in to
contact wi th the su rfa ce.
• Clean th e s urr oun din g s urf ace immediately after using c aus tic dr ain cl ean ers.
• Burning cig are tte s w ill da mage the surface.
• Should d ama ge to the fi xtu re occur, repairs can be made qu ick ly and ea sil y.
Your di str ibu tor or bu ild er can provide details.
• Do not p erm it dra in cle ane r to enter the circulation sy ste m.
CIRCULATION SYSTEM CLEANING-PURGING PROCEDURES
STEP 1. Once every month purge and clean the circulating system. Fill whirlpool with warm water and add two teaspoons
of dishwasher detergent and one-half cup of house hold bleach.
STEP 2. Activate whirlpool system in accordance with operating instructions or two minutes.
STEP 3. Drain and refill whirlpool with cool water and circulate for additional five minutes.
STEP 4. Drain whirlpool completely.
753737-100 Rev. E
16
AS AMERICA, INC. (AMERICAN STANDARD) LIMITED LIFETIME WARRANTY
FOR LIFETIME™ / EVOLUTION™ ACRYLIC WHIRLPOOLS
AS America (“American Standard”) warrants to the original consumer purchaser that it will, at its option, repair or replace this whirlpool or any of its parts that are found by American Standard, in its sole judgment, to be defective under normal residential use and maintenance so long as it is owned by the original consumer purchaser.
This warranty shall only become effective upon receipt by American Standard of a completely filled out Warranty Registration Card evidencing proof of purchase.
THIS WARRANTY SHALL BE VOID IF THE ACCESS PANEL TO THE WHIRLPOOL IS COVERED IN ANY MANNER CONTRARY TO THE INSTALLATION INSTRUCTIONS. In no event will American Standard be liable for the cost of repair or replacement of any installation materials including but not limited to tiles, marble etc.
This limited warranty DOES NOT COVER the following:
1. Defects or damages arising from shipping, installation, alterations, accidents, abuse, misuse, lack of proper maintenance and cleaning as directed in the owner’s manual and use of other than genuine American Standard replacement parts, in all cases whether caused by a plumbing contractor, service company, the owner or any other person.
2. Deterioration through normal wear and tear and the expense of normal maintenance.
3. Commercial application.
4. Options and accessories. American Standard’s limited warranty on these items is one year for parts only and excludes labor. This one year limited warranty covers accessories manufactured by American Standard (e.g. aprons, drains, grab bars, heaters, trim kits) against defects of material or workmanship. Warranty coverage begins on the date the accessory was originally purchased by the owner.
5. Postage or shipping costs for returning products for repairs or replacement under this limited warranty and labor or other costs incurred in connection with product removal or installation under this limited warranty.
6. ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, ALL OF WHICH ARE HEREBY EXPRESSLY DISCLAIMED, OR THE EXTENSION BEYOND THE DURATION OF THIS LIMITED WARRANTY OF ANY IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR AN INTENDED PURPOSE. (Some jurisdictions do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so these limitations and exclusions may not apply to you.)
7. Responsibility for compliance with local code requirements. (Since local code requirements vary greatly distributors, retailers, dealers, installation contractors and users of plumbing products should determine whether there are any code restrictions on the install specific product.)
This warranty gives you specific legal rights. You may have other legal rights that vary from state to state. For service under this warranty, you should contact the following:
By Mail: American Standard Inc.
P.O. Box 6820 Piscataway, N.J. 08855 Attention: Customer Care Center
By Telephone:
1-800-442-1902
ation or use of a
AS AMERICA, INC. (AMERICAN STANDARD) ONE YEAR LIMITED WARRANTY
FOR E-Z INSTALL WHIRLPOOL HEATER
If inspection of this AS American, Inc. (“American Standard”) plumbing product, within one year after its initial purchase, confirms that it is defective in materials or workmanship, American Standard will repair or, at its option, exchange the product for a similar model.
This warranty applies only to the original purchaser and installation of these products.
This limited warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should check with a local building or plumbing contractor to insure local code compliance before installation.
This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse, misuse, accident or other damages; if it was not installed in accordance with American Standard's instructions; or if it has been modified in a manner inconsistent with the product as shipped by American Standard.
American Standard's option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation, nor shall American Standard be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product, all of which are expressly excluded from this warranty. (Some states or
provinces do not allow the exclusion or limitation of implied warranties, so this exclusion may not apply to you.)
This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in
which case this warranty does not affect such statutory rights.
For service under these warranties, it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased, or that a service request (including a description of the product model and of the defect) be sent to:
By Mail: American Standard Inc.
P.O. Box 6820 Piscataway, N.J. 08855 Attention: Customer Care Center
SERVICE: For service or repair contact the number below. The model number and
serial number for your whirlpool are located on a label near the motor.
HOTLINE FOR HELP
For toll-free information and answers to your questions, call 1 (800) 442-1902 weekdays: 8:00 a.m. to 5:00 p.m. Eastern Time
By Telephone:
1-800-442-1902
Product names listed herein are trademarks of AS America, Inc.
© AS America, Inc. 2008
17
753737-100 Rev. E
Loading...