American Standard 2460.XXXW, 2461.XXXW User Manual

CAMBRIDGE™
AMERICAST BRAND ENGINEERED MATERIAL
19mm
(3/4)
406mm
102mm
(16)
(4)
102mm
(4)
813mm (32)
1651 & 1981mm
INSTALLED SIZE WEIGHT WEIGHT w/WATER GAL. TO OVERFLOW WHIRLPOOL MIN. OPERATING VOL. BATHING WELL AT SUMP BATHING WELL AT RIM WATER DEPTH TO OVERFLOW FLOOR LOADING (PROJECTED AREA) PTS. CUBE (FT
+
60mm 13mm
+
(2-3/8) (1/2)
C/L OF 1/2 SUPPLIES AS REQ'D
C/L OF CURTAIN ROD
USUALLY 1930mm(76) FROM
FINISHED FLOOR
C/L OF
VALVES
OPTIONAL TO FLOOR USUALLY BETWEEN
406mm
(16)
(65 & 78)
451mm (17-3/4)
GENERAL SPECIFICATIONS FOR 2460/2461 WHIRLPOOL
3
)
SYSTEM I PUMP SAFETY HEATER
WHIRLPOOL ELECTRICAL SPECIFICATIONS
203mm (8)
25mm (1)
C/L OF DRAIN
SHOWER ARM- 1/2 N.P.T.
32mm(1-1/4) DIA. HOLE
(2) 54mm(2-1/8)
DIA. HOLES
102mm
(4)
24mm
(15/16)
117mm
(4-5/8)
60 x 32 x 17-3/4 In. (1524 x 813 x 451mm)
2460.XXXW SERIES
2461.XXXW SERIES WHIRLPOOL/BATHING POOL
INSTALLATION INSTRUCTIONS
1524mm
(60)
FINISHED WALL
229mm x 305mm (9 x 12) FLOOR CUTOUT
64mm
(2-1/2)
711mm
(28)
102mm (4)
102mm
(4)
SPOUT-
1/2 N.P.T. 76mm (3)
1-1/2 N.P.T. THREADS
1-1/2 O.D. TAILPIECE
41 x 20 In. (1041 x 508mm)
54 x 26 In. (1372 x 660mm)
46 Lbs./Sq.Ft. (220 Kgs./Sq.m)
1.6 HP, 9.7 AMPS,120V.
70mm (2-3/4)
PUMP
ON / OFF
SWITCH
FINISHED WALL
SAFE-T-HEATER REMOVABLE BLANK
SEE
NOTE
190 Lbs. (86 Kg.)
607 Lbs. (273 Kg.)
12 AMPS, 120V.
441mm
(17-3/8)
70mm (2-3/4)
ROUGH FLOOR
50 Gal. (190 L) 39 Gal. (148 L)
14 In. (356mm)
15.6
31.5
PROVIDE ACCESS TO PUMP FOR
SERVICING ON ALL INSTALLATIONS
THANK YOU...
for selecting an American Standard bath. Your new bath is shipped to you after careful inspection. The whirlpool version is completely assembled with pump, motor, and system piping. All you need to finish the installation are your selected fittings and electrical connections for a whirlpool.
To insure maximum performance and pleasure from this product, please follow the instructions and cautions.
List of Optional Components (not included):
• Safe-T-Heater 9075.120*
* see your American Standard Distributor
List of Required Components (not included):
• Drain 1583.470*
• Bath Filler*
* see your American Standard Distributor
List of Required Tools and Supplies: Tools
• Level
• Tape Measure
• Pipe Wrench
• Slip Joint Pliers
• Screw Driver
• Standard Woodworking Tools
• Personal Safety Equipment
• Caulking Gun
Supplies
• Nails
• Putty
• Caulking (waterproof)
• 1 x 3 or 2 x 4 Stringers
• Drop Cloth
• 15 amp GFCI Outlet
• Cement, Plaster, Grout
GENERAL INSTALLATION INFORMATION
Carefully uncrate and inspect your new bath for any shipping damage. If such damage is found, report it to your vendor immediately.
After inspection and during installation, protect the bath from construction damage. After installation, and before enclosing with wallboard, tile, etc., water test the unit and check for leaks.
Do not make modifications to the whirlpool system or remove pump from factory mounting. This could adversely affect the safety and performance of the whirlpool and void the warranty. Do not handle or move the whirlpool by the pump, motor, or piping system.
Fittings (bath filler, shower arm, etc.) are not provided with the bath and must be ordered separately. Framing and enclosing materials are provided by others. Check for availability of optional American Standard wall tiling bead (required for recess installations).
Protect all finished surfaces of the whirlpool during construction and installation using a drop cloth.
WARNING! Do not lift whirlpool by the piping harness at any time.
FOR AFTER-SALES SERVICE CALL 1 (800) 442-1902 WEEKDAYS.
791033-100 Rev. I
© American Standard Inc. 2003 All product names listed herein are trademarks of American Standard Inc. unless otherwise noted.
FRAMING AND INSTALLATION
BATH MAY ONLY BE INSTALLED ABOVE THE FLOOR LINE IN A RECESS TYPE INSTALLATION, AS SHOWN IN RECESS INSTALLATION DIAGRAM.
LOCATE STUDS AS REQUIRED. INSURE ROUGH DIMENSIONS ARE PROPER, PLUMB AND SQUARE. FOR WHIRLPOOLS, PROVISION MUST
BE MADE IN ALL INSTALLATIONS FOR AN ACCESS OPENING FOR SERVICING PUMP AND CONTROLS.
THE FOLLOWING PROCEDURE MUST BE USED FOR ALL INSTALLATIONS: LEVELING SUPPORT STRINGER SHOULD BE AS INDICATED. THE BATH IS SUPPORTED FROM THE APRON AND THE REAR TILING FLANGE. NO SUPPORT UNDER THE SUMP IS NECESSARY. POSITION BATHTUB/WHIRLPOOL WITHIN THE RECESS, CHECK LEVEL, FRONT TO BACK, SIDE TO SIDE, AND SHIM AS NECESSARY. ALSO CHECK DRAIN CLEARANCE HOLE IN THE SUBFLOOR. TO SECURE THE TUB TO WOOD STUDS USE ROOFING NAILS IMMEDIATELY ABOVE THE FLANGE OF THE TUB. TO SECURE THE TUB TO STEEL STUDS USE DRYWALL SCREWS AND FLATWASHERS.
CAUTION: TAKE EXTRA CARE WHEN DRIVING NAILS OR SCREWS TO AVOID DAMAGING THE TUB.
THE TILE OR SIMILAR FINISHED FLOOR WILL BE BUTTED AGAINST THE BOTTOM OF THE TUB APRON, ALSO HOLDING THE TUB IN PLACE.
TYPICAL RECESS INSTALLATION
441mm (17-3/8)
813mm
(32)
1527mm (60-1/8)
WHIRLPOOL ONLY: UNLESS AN ACCESS OPENING OF AT LEAST 12" X 24" (305 X 610MM) IS PROVIDED, WARRANTY SERVICE WILL NOT BE PERFORMED.
TUB WIDTH
229 X 305mm
(9 X 12) FLOOR
CUTOUT
610 mm
(24)
305mm
(12)
SUGGESTED WHIRLPOOL/BATH INSTALLATION METHOD
WOOD STUDS
STUD
SHIM
DRY WALL
TILE
ROOFING NAIL
SEALANT
TUB
51 x 102mm (2 x 4) WOOD STRINGER FULL LENGTH
STEEL STUDS
STEEL
STUD
SHIM
DRY WALL
TILE
SEALANT
TUB
WASHER
4" (102mm) DRYWALL SCREW
791033-100 Rev. I (2)
51 x 102mm (2 x 4) WOOD STRINGER FULL LENGTH
SECURE THE BATH TO THE STUDS AS SHOWN FOR WOOD OR STEEL STUD CONSTRUCTION.
ELECTRICAL INSTALLATION INSTRUCTIONS
All wiring must be performed by a licensed electrician in accordance with the national electrical code and all other applicable codes.
WARNING:
When using electrical products, basic precautions should always be observed, including the following:
1. DANGER: RISK OF ELECTRIC SHOCK
Connect only to a circuit protected by a ground-fault circuit interrupter.
2. Grounding is required. The unit should be installed by a licensed electrician and grounded.
3. Install to permit access for servicing.
4. All building materials and wiring should be routed away from the pump body and heater (if equipped).
The whirlpool should be installed on a 120 vac, 15 amp dedicated circuit. The circuit should be hard-wired from the electrical power supply panel. The circuit must be a three (3) wire circuit from the electrical supply panel. A grounded neutral wire and a third wire, earth ground, are essential. ADDING THE SAFE-T-HEATER REQUIRES A SEPARATE
15 AMP MAXIMUM GFCI CIRCUIT.
ELECTRICAL INSTALLATION
120 VAC
WHITE
GND.
SEPARATE 15 AMP
GFCI OUTLET
WHIRLPOOL MOUNTED
AIR SWITCH or
WALL TIMER
BLACK
PUMP/MOTOR
791033-100 Rev. I
ELECTRICAL DIAGRAM
READ AND FOLLOW ALL INSTRUCTIONS
(3)
WIRE SELECTION GUIDE
Maximum distance from
fusebox to motor
Motor
Hi-Performance
50' 100'
150' 200'
Rating
120V Power Line
1.6
DRAIN CONNECTION AND SYSTEM TEST
Using recommended drain opening, connect whirlpool drain to waste line. Tighten all drain joints securely. Check the pump couplings and make sure they are hand-tight. Clean the whirlpool and fill with water to a point 2" above the top of the highest jet. Recheck the pump couplings and make certain that they are not leaking. (Although the pump couplings are factory tightened and inspected, some loosening may have occured during transit.) Make sure the whirlpool is connected to the electrical supply and turn the whirlpool on. Check for leaks around all piping connections while the whirlpool is running.
POST INSTALLATION CLEAN-UP
12 12 10 8
The sizes shown on this
chart are recommendations
for copper conductors
only. Always follow
local and national
electrical codes
Remove all construction debris from bath. Tile grout can be removed with a wooden popsicle stick or tongue depressor. Do not use wire brushes or any other metal implement on bath surface.
Post installation clean-up generally can be completed using warm water and liquid dishwashing detergent. Stubborn dirt or stains may be removed using granular Spic and Span® mixed with water.
Painter's naphtha can be used to remove excess adhesives and/or wet oil-base paint.
HARSH CHEMICALS SHOULD NEVER BE USED ON ENAMEL SURFACES.
Abrasive cleaners must not be used since they will scratch and dull the surface. Dulled areas can be restored by rubbing with a white automotive-type polishing compound and waxing with a liquid wax.
791033-100 Rev. I
(4)
SPIC AND SPAN® IS A REGISTERED TRADEMARK OF PROCTER & GAMBLE
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