American Standard 2377, 2366 User Manual

Page 1
INSTALLATION INSTRUCTIONS
CADET 1.6 GPF TWO-PIECE PRESSURE­ASSISTED TOILETS
- Model 2333 Elongated
- Model 2366 Round Front
- Model 2377 Elongated - 16-1/2" High Bowl
Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may
!
CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!
NOTE:
RECOMMENDED TOOLS AND MATERIALS
Putty Knife Regular Screwdriver Adjustable Wrench Sealant Tape Measure Hacksaw Wax Ring/Gasket Flexible Supply Tube Closet Bolts Carpenters Level
For proper operation these products require a minimum of 20 psi line pressure
1 REMOVE OLD TOILET
a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl. b. Disconnect and remove supply line. NOTE:
If replacing valve, first shut off main water supply!
c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases. d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area.
NOTE:
Mounting surface must be clean and level before new toilet is installed!
32
FINISHED WALL
CLOSET FLANGE
29 (737mm)
REF.
31 (787mm)
REF.
SUPPLY
AS
REQ'D
203mm
*
(8)
19-1/2
(495mm)
29
(737mm)
OR
31-1/2
(800mm)
ADA HEIGHT
305mm
(12)
CLOSET BOLTS
SAVE FOR FUTURE USE
305mm
(12)
DIMENSIONS (Nominal) NOTE:
FINISHED FLOOR
Distance from wall to closet flange centerline (rough-in) must be 12" (305 mm) minimum.
Product names listed herein are trademarks of American Standard Inc. © American Standard Inc. 2004
INSTALL CLOSET BOLTS
Install closet bolts in flange channel, turn 90°, and slide into place 6" (152 mm) apart and parallel to wall.
Saniwares
730479-100 Rev. A
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SEALANT
54
WAX RING
NUT
TAPERED WASHER
INSTALL WAX SEAL
Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange (horn), with tapered end of ring facing toilet. Apply a thin bead of sealant around base flange.
6
BOLT CAP
CLOSET BOLT
FLANGE
INSTALL TOILET ON FLANGE
a. Unplug floor waste opening and install toilet on closet flange
so bolts project through mounting holes.
b. Loosely install retainer washers and nuts. Side of washers
marked "THIS SIDE UP"
must
face up!
7
TANK MTG.
BOLTS
SPONGE WASHER
WASHER
NUT
CLOSET FLANGE
CLOSET BOLT
INSTALL TANK
a. Install large rubber gasket over threaded
WASHER
NUT
outlet on bottom of tank and lower tank onto bowl so that tapered end of gasket
INSTALL TOILET
a. Position toilet squarely to wall and, with a rocking motion, press bowl down fully on wax ring and flange. Alternately tighten nuts until toilet is firmly seated on floor.
CAUTION: DO NOT OVERTIGHTEN NUTS
!
b. Install caps on washers. (If necessary, cut bolt height to
OR BASE MAY BE DAMAGED!
fits evenly into bowl water inlet opening, and tank mounting bolts go through mounting holes. Secure with metal washers and nuts.
b. With tank parallel to wall, alternately
tighten nuts until tank is snugged down
evenly against bowl surface. size before installing caps.) c. Smooth off the bead of sealant around base. Remove excess
sealant.
8
INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.
730479-100 Rev. A
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CAUTION: DO NOT OVERTIGHTEN
!
NUTS MORE THAN REQUIRED
FOR A SNUG FIT!
Page 3
9
WATER INLET
WASHER
COUPLING NUT
TRIM PLATE
VALVE
CAUTION: Overtightening of COUPLING NUT could result in breakage and potential flooding.
CONNECT WATER SUPPLY
a. Connect water supply line between
shutoff valve and tank water inlet fitting. Tighten COUPLING NUT 1/4 turn beyond hand tight. Check that refill tube is inserted into overflow tube.
b. Turn on supply valve and allow tank to
fill until float rises to shutoff position.
c. Check for leakage at fittings, tighten or
correct as needed.
d. Do not use plumber's putty to seal
these fittings.
TANK
FLEXIBLE SUPPLY
VALVE NUT
COMPRESSION COLLAR
10
SET
SCREW
1/32" APPROX.
ADJUSTMENTS
The flushometer tank is designed and factory-adjusted to provide a consistent, safe seal depth in the bowl after each flush. Field refill adjustment is not required. The refill has been preset and locked. FLUSH ACTUATOR ADJUSTMENT - The spacing between the bellcrank and flush actuator may be adjusted to assure positive operation of the trip lever. Proceed as follows: a. Remove tank cover and check that there is approximately 1/32"
(0.8mm) gap between the top of the actuator and bottom of the spring rod when it is lifted to remove slack from linkage.
b. If necessary, loosen set screw in actuator cap and turn cap to increase
gap (clockwise) or decrease gap (counterclockwise), as needed.
c. Tighten setscrew securely after adjustment is completed. Replace
tank cover.
11
2
1
5
6
8
9
11
3
4
10
7
NOTE: "XXX" and "YYY" represent color or trim finish options.
Specify when ordering.
ITEM PART NO. DESCRIPTION QTY
1
738473-YYY0A 738494-YYY0A
2
4098.100.XXX
TRIP LEVER-LH TRIP LEVER-RH TANK (COMPLETE WITH COUPLING
1 1
COMPONENTS AND TANK TRIM)
3
735083-400.XXX
4
3099.016.XXX
3083.016.XXX
3109.016.XXX
5
034783-XXX0A
• TANK COVER BOWL, ELONGATED BOWL, ROUND FRONT BOWL, ELONGATED 16-1/2"H
• BOLT CAP COVER KIT (INCL
1 1
1
TWO COVERS/WASHERS)
6
738493-0070A 738495-0070A
7
004602-0070A
8
738496-0070A
9
047562-0070A
10
047563-0070A
11
730292-0070A 735083-600.XXX
603111-0030A
SPRING ROD ASSEMBLY-LH SPRING ROD ASSEMBLY-RH COUPLING GASKET LOWER SUPPLY ASSEMBLY (35 PSI) UPPER SUPPLY ASSEMBLY VALVE CARTRIDGE ASSEMBLY TANK COUPLING KIT
TANK COVER FOR LOCKING DEVICE COVER LOCKING DEVICE KIT
1 1
1 1 1 1
1 1
REPAIR PARTS LIST
CARE AND CLEANING
12
When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth. Avoid detergents, disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders or abrasive pads on your toilet seat. Some bathroom chemicals and cosmetics may damage the seat's finish.
730479-100 Rev. A
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Page 4
TROUBLESHOOTING GUIDE
NOTE: The presence of a small amount of water in the bottom of the tank is normal. The air inducer is designed to leak
for short periods during each flush cycle as a self-cleaning action. Drippage is drained into the bowl. If used on water system containing excessive sand and/or debris, a periodic cleanup of inlet strainer is recommended. (See enclosed
instructions for strainer cleaning.)
! WARNING
When servicing or replacing components of the flushometer tank system, be sure that the water supply is shut off and the toilet is flushed to relieve pressure in the flushometer tank.
For service of the Flushometer Tank System, see enclosed literature.
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Does not flush a. Water supply valve closed. a. Open valve and allow water to fill tank.
b. Flush actuator incorrectly set. b. Follow instruction to adjust flush actuator. c. Supply line blocked. c. Shut off water supply, disconnect supply line, and inspect
all gaskets and washers. Reassemble.
d. Trip lever linkage damaged. d. Check trip lever, linkage, and spring rod assemblies
for damage. Poor or sluggish a. Supply valve partly closed. a. Open supply valve fully. Be sure that proper supply tube flush size is used.
b. Plugged inlet strainer. b. Remove and clean strainer per enclosed instructions c. Supply pressure too low. c. Normal supply pressure must be at least 20 psi. d. Partially clogged trapway and/or d. Remove obstruction. Consult a plumber if necessary. drain pipe and/or vent. e. Malfunctioning pressure regulator. e. Replace lower supply assembly.
Toilet leaks a. Poor supply line connection. a. Review Step 9 of installation procedure.
b. Poor bowl to tank/floor connection. b. Review Step 4 through 7 of installation procedure.
Toilet does not a. Supply pressure too low. a. Normal supply pressure must be at least 20 psi. shut off b. Flush actuator incorrectly set. b. Follow instructions to adjust flush actuator.
AMERICAN-STANDARD ONE-YEAR LIMITED WARRANTY
If inspection of this American-Standard plumbing product, within one year after its initial installation, confirms that it is defective in materials or
workmanship, American-Standard will repair or, at its option, exchange the product for a similar model.
This warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should
check with a local building or plumbing contractor to insure local code compliance before installation.
This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse, misuse, accident or other damage; if it was not installed in accordance with American-Standard's instructions; or if it has been modified in a manner inconsistent with the product as shipped by American-Standard.
American-Standard's option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation, nor
shall American-Standard be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product, all of which are expressly excluded from this warranty. (Some states or provinces do not allow the exclusion or
limitation of implied warranties, so this exclusion may not apply to you.)
This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case this warranty does not affect such statutory rights.
For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased, or that a service request (including a description of the product model and of the defect) be sent to the following address:
In the United States:
American Standard Inc.,
P.O. Box 8305
Trenton, New Jersey 08650
Attention: Director of Consumer Affairs
For residents of the United States,
warranty information may also be
obtained by calling the following
toll free number: (800) 442-1902
www.AmericanStandard-US.com
In Canada:
American-Standard, 2480 Stanfield Road
Mississauga, Ontario
Canada L4Y 1S2
Toll Free: (800) 387-0369
www.AmericanStandard.ca
Customer Service Manager
Ideal Standard, S.A. de C.V.
Ecatepec 55540 Edo. Mexico
www.AmericanStandard.com.mx
In Mexico:
Via Morelos #330
Col. Santa Clara
730479-100 Rev. A
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