American Magnetics 05100PS-430-601 User Manual

EXCELLENCE IN MAGNETICS AND CRYOGENICS

MODEL 05100PS-430-601

INTEGRATED POWER

SUPPLY SYSTEM

INSTALLATION, OPERATION, AND

MAINTENANCE INSTRUCTIONS

American Magnetics, Inc.

P.O. Box 2509, 112 Flint Road, Oak Ridge, TN 378 31 -25 09, Tel: [phone], Fax: [phone]

Rev. 5; Issue: November 28, 2011

1 Table of Contents

Table of Contents

Table of Contents............................................................................... iii

List of Figures.................................................................................... ix

List of Tables...................................................................................... xi

Foreword........................................................................................... xiii

Introduction......................................................................................... 1

1.1 Model 05100PS-430-601 Integrated Power Supply System Features 1

Purpose and Scope .............................................................................xiii

Contents of this Manual .................................................................... xiii

General Precautions........................................................................... xiv

Safety Summary................................................................................. xvi

1.1.1 Digitally-Controlled................................................................... 1

1.1.2 Superior Resolution and Stability ............................................ 1

1.1.3 Intuitive Human-Interface Design........................................... 1

1.1.4 Flexibility................................................................................... 2

1.1.5 Standard Remote Interfaces..................................................... 2

1.1.6 Programmable Safety Features................................................ 2

1.1.7 Condition-Based Magnet Auto-Rampdown.............................. 2

1.1.8 Model 05100PS-430-601 General Description ......................... 3

1.1.9 Power Supply System Rack Front Panel Layout .............. 4

1.2 Model 430 Front Panel Layout............................................................. 5

1.3 Model 430 Rear Panel Layout ............................................................. 6

1.4 Power Supply Unit Front Panel Layout .............................................. 7

1.5 Model 601 Energy Absorber Front Panel Layout ............................... 8

1.6 System Specifications @ 25°C ...................................................... 9

1.7 Operating Characteristics ................................................................. 10

1.7.1 Dual-Quadrant Operation ...................................................... 10

Installation......................................................................................... 11

2.1 Inspecting and Unpacking.................................................................. 11

2.2 Power Supply System Mounting ........................................................ 11

2.3 Power Requirements........................................................................... 12

2.3.1 Changing the Model 430 Programmer Operating Voltage ... 12

2.4 Collecting Necessary Information...................................................... 12

2.5 System Interconnects.......................................................................... 13

2.5.1 Model 05100PS-430-601 Bipolar Supply................................ 13

Rev. 5 iii

Table of Contents

2.6 Special Configurations.........................................................................17

2.7 Superconducting Magnets with No Persistent Switch ......................17

2.8 Short-Circuit or Resistive Load...........................................................17

2.9 Power-Up and Test Procedure ............................................................18

Operation............................................................................................23

3.1 System Power On/Off Sequence .........................................................23

3.1.1 Model 430 Programmer Power On/Off....................................23

3.1.2 Energizing Power Supply and Components ...........................24

3.2 Model 430 Programmer Default Display............................................25

3.2.1 Field / Current Display ............................................................25

3.2.2 Voltage Display ........................................................................26

3.2.3 Status Indicator .......................................................................26

3.2.4 Main Display ............................................................................27

3.3 Entering Numeric Values....................................................................27

3.4 Using Fine Adjust Knob to Adjust Numeric Values ..........................28

3.5 Entering Picklist Values......................................................................29

3.6 Single-key Commands / Menu.............................................................30

3.6.1 Persistent Switch Control Key ................................................31

3.6.2 Target Field Setpoint Key ......................................................33

3.6.3 Ramp / Pause Key ....................................................................33

3.6.4 Ramp To Zero Key....................................................................33

3.7 SHIFT-key Commands / Menus..........................................................34

3.7.1 Ramp Rate SHIFT-key ............................................................35

3.7.2 Voltage Limit SHIFT-key ........................................................38

3.7.3 Reset Quench SHIFT-key ........................................................39

3.7.4 Increment Field SHIFT-key ....................................................39

3.7.5 Field <> Current SHIFT-key...................................................39

3.7.6 Decrement Field SHIFT-key ...................................................40

3.7.7 Field Units SHIFT-key ............................................................40

3.7.8 Persistent Switch Heater Current SHIFT-key.......................40

3.7.9 Stability SHIFT-key.................................................................41

3.7.10 Vs <> Vm SHIFT-key...............................................................41

3.7.11 Volt Meter SHIFT-key .............................................................41

3.7.12 Fine Adjust SHIFT-key............................................................41

3.7.13 Persist. Switch Control SHIFT-key ........................................41

3.8 LED Indicators.....................................................................................41

3.8.1 Power-on Indicator...................................................................41

3.8.2 Magnet Status Indicators ........................................................42

3.8.3 SHIFT Indicator.......................................................................43

iv Rev. 5

Table of Contents

3.9 Setup Menu ......................................................................................... 43

3.9.1 Entering / Exiting Setup Menu .............................................. 43

3.9.2 Menu Navigation..................................................................... 43

3.10 Setup Submenu Descriptions ............................................................. 44

3.10.1 Supply Submenu ..................................................................... 45

3.10.2 Load Submenu......................................................................... 50

3.10.3 Misc Submenu ......................................................................... 61

3.10.4 Net Settings Submenu ............................................................ 70

3.10.5 Net Setup Submenu ................................................................ 72

3.11 Example Setup .................................................................................... 74

3.12 Ramping Functions ............................................................................ 77

3.12.1 Ramping States and Controls ................................................ 77

3.12.2 Manual Ramping..................................................................... 78

3.12.3 Automatic Ramping ................................................................ 78

3.12.4 Ramping to Zero ...................................................................... 79

3.12.5 Fine Adjust of Field / Current in Holding Mode.................... 79

3.13 Persistent Switch Control................................................................... 79

3.13.1 Procedure for Initial Heating of the Switch .......................... 80

3.13.2 Procedure for Entering Persistent Mode .............................. 80

3.13.3 Procedure for Exiting Persistent Mode ................................. 83

3.13.4 Toggling the State of the Persistent Switch Heater.............. 86

3.14 Ramping Functions Example ............................................................ 87

3.15 Quench Detection ............................................................................... 88

3.15.1 External Quench Detection..................................................... 89

3.15.2 Disabling Internal Quench Detection .................................... 89

3.16 External Rampdown .......................................................................... 90

3.16.1 External Rampdown while in Persistent Mode .................... 90

3.16.2 External Rampdown while not in Persistent Mode .............. 92

3.17 Summary of Operational Limits and Default Settings..................... 92

Remote Interface Reference ............................................................ 95

4.1 SCPI Command Summary ................................................................. 95

4.2 Programming Overview.................................................................... 102

4.2.1 SCPI Language Introduction................................................ 102

4.2.2 SCPI Status System.............................................................. 102

4.2.3 Standard Event Register ...................................................... 105

4.2.4 Command Handshaking ....................................................... 106

4.3 RS-232 Configuration ....................................................................... 108

4.3.1 Serial Connector.................................................................... 108

4.3.2 Termination Characters........................................................ 108

Rev. 5 v

Table of Contents

4.4 Ethernet Configuration .....................................................................108

4.4.1 Ethernet Connector................................................................109

4.4.2 Termination Characters ........................................................109

4.5 Command Reference ..........................................................................110

4.5.1 System-Related Commands...................................................110

4.5.2 Status System Commands.....................................................111

4.5.3 SETUP Configuration Commands and Queries...................112

4.5.4 Protection Commands and Queries.......................................117

4.5.5 Ramp Configuration Commands and Queries......................122

4.5.6 Ramping State Commands and Queries...............................126

4.5.7 Switch Heater Command and Query ....................................127

4.5.8 Quench State Commands and Queries .................................128

4.5.9 Rampdown State Queries ......................................................128

4.5.10 Trigger Functions...................................................................130

4.6 Error Messages ..................................................................................132

4.6.1 Command Errors....................................................................132

4.6.2 Query Errors ..........................................................................133

4.6.3 Execution Errors ....................................................................134

4.6.4 Device Errors..........................................................................134

Service..............................................................................................137

5.1 System Component Maintenance .....................................................137

5.1.1 Model 430 Programmer Routine Maintenance.....................137

5.1.2 Model 08150PS Power Supply Routine Maintenance ..........137

5.1.3 Model 601 Energy Absorber Routine Maintenance..............137

5.2 Troubleshooting Hints .......................................................................137

5.2.1 Electrostatic Discharge Precautions .....................................138

5.2.2 The Model 430 does not appear to be energized...................138

5.2.3 FAILURE TO LOAD message displayed after power-up ....140

5.2.4 Power supply unstable - magnet voltage oscillates..............140

5.2.5 The power supply system will not charge the magnet.........141

5.2.6 Cannot charge the magnet at the selected ramp rate..........141

5.2.7 Cannot discharge the magnet at the selected ramp rate.....142

5.2.8 Cannot charge the magnet to desired field...........................142

5.2.9 Cannot place the magnet in persistent mode. ......................142

5.2.10 Cannot bring the magnet out of persistent mode.................143

5.2.11 The magnet quenches for no apparent reason......................143

5.2.12 Cannot lower the magnet field ..............................................143

5.2.14 The Model 601 FAULT LED energized with audible alarm144

5.2.15 There is excessive LHe boil-off during operation. ................144

5.2.16 Cannot display the magnetic field strength, only current...145

5.2.17 Cannot use remote communications commands. .................145

5.2.18 Magnet current drifts unacceptably while PSwitch cooling 146

5.2.19 Model 430 appears to lock up when connecting to network 146

vi Rev. 5

Table of Contents

5.3 Additional Technical Support........................................................... 146

5.4 Return Authorization........................................................................ 147

Appendix.......................................................................................... 149

A.1 Magnet Station Connectors ......................................................... 149

A.2 LHe Level / Temp Connectors ...................................................... 150

A.3 Programmer Shunt Terminals ......................................................... 151

A.4 Program Out Connector ................................................................... 152

A.5 Quench I/O Connector....................................................................... 153

A.5.1 External Quench Detection Input ........................................ 153

A.5.2 External Rampdown Input ................................................... 154

A.5.3 External Quench Detection Output ..................................... 155

A.6 Aux Inputs Connector....................................................................... 156

A.7 Ethernet Connector ...................................................................... 157

A.8 RS-232 Connector.............................................................................. 157

A.9 Abbreviations and Acronyms used in this Manual ......................... 158

A.10 Model 430 Programmer Specifications ......................................... 162

A.11 Power Supply Details........................................................................ 165

A.11.1 Model 08150PS Electrical Specifications ............................. 166

A.11.2 Model 08150PS Dimensional Specifications........................ 169

A.12 Model 601 and Energy Absorption .................................................. 171

A.12.1 Model 601 Specifications....................................................... 171

A.12.2 Model 601 Energy Absorber Functional Description ......... 172

A.13 Remote Computer Communication with the Model 430................. 175

A.13.1 Communication via RS-232 .................................................. 175

A.13.2 Communication via Ethernet ............................................... 178

A.14 Upgrading the Model 430 Firmware via FTP ................................. 181

A.14.1 Hardware and Software Requirements................................ 181

A.14.2 Preparation............................................................................ 182

A.14.3 Procedure ............................................................................... 183

A.15 Upgrading the Model 430 Firmware via Flash Card Reader ......... 188

A.15.1 Hardware and Software Requirements................................ 188

A.15.2 Preparation............................................................................ 188

A.15.3 Procedure ............................................................................... 189

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Table of Contents

A.16 Model 430 Remote Control Application ............................................192

A.17 Model 430IP Power Supply Programmer .........................................195

A.18 Persistent Switch Operation Flowchart ...........................................198

Index ................................................................................................201

viii Rev. 5

1 List of Figures

List of Figures

Figure 1-1 Typical Model 05100PS-430-601 System Rack Layout ......................... 4

Figure 1-2 Model 08150PS Front Panel ................................................................... 7

Figure 1-3 Model 601 Front Panel Layout ............................................................... 8

Figure 1-4 The Four Regions, or Quadrants, of System Operation. ..................... 10

Figure 1-5 Dual-Quadrant System with Resistive Shunt...................................... 10

Figure 2-1 Typical Model 05100PS-430-601 System Rack Interconnections ....... 14

Figure 2-2 Model 05100PS-430-601 Bipolar System Interconnections................. 15

Figure 3-1 Default Display. ..................................................................................... 25

Figure 3-2 Numeric Keypad and Associated Keys ................................................. 27

Figure 3-3 Menu Navigation Keys .......................................................................... 30

Figure 3-4 Single Input Keys .................................................................................. 31

Figure 3-5 SHIFT-Key Functions ........................................................................... 34

Figure 3-6 Magnet Status LED Indicators. ............................................................ 42

Figure 3-7 Setup Menu Structure ........................................................................... 45

Figure 3-8 Example Power Supply Outputs........................................................... 48

Figure 3-9 Stability Setting vs. Magnet (with PSwitch) Inductance .................... 51

Figure 3-10 Typical Power Supply Self-Limits ........................................................ 53

Figure 3-11 Magnet Current Rating Set Within Supply Range.............................. 54

Figure 3-12 Example Current Limit Setup .............................................................. 55

Figure 3-13 Example Magnet Specification Sheet. .................................................. 75

Figure 3-14 Ramping to two different target field/current settings........................ 87

Figure 4-1 The Model 430 Programmer Status System. ..................................... 103

Figure 4-2 Asterisk Indicating Model 430 in Remote Mode ................................ 111

Figure A-1 Model 08150PS Terminal Block Connections .................................... 168

Figure A-2 Model 08150PS Dimensions - Front and Rear Views ........................ 169

Figure A-3 Model 08150PS Dimensions - Top and Side Views............................ 170

Figure A-4 Loop Voltages - Actively Discharging (with Model 601).................... 172

Figure A-5 Loop Voltages - Magnet Charging ...................................................... 173

Figure A-6 Loop Voltages - Magnet Charged (Steady State) ............................... 173

Figure A-7 Loop Voltages - Magnet Passively Discharging ................................. 174

Figure A-8 http:// - IP Address or System Name Entry ....................................... 193

Figure A-9 Initial Screen for Browser Access of the Model 430........................... 194

Figure A-10 Model 430IP Front Panel .................................................................... 195

Figure A-11 Browser Depiction of the Model 430 ................................................... 195

Figure A-12 http:// - System Name Entry ............................................................... 196

Figure A-13 Initial Screen for Browser Access of the Model 430IP....................... 196

Figure A-14 Browser Control of the Model 430IP .................................................. 197

Figure A-15 Persistent Switch Operation Flowchart, Page 1 ................................ 198

Figure A-16 Persistent Switch Operation Flowchart, Page 2 ................................ 199

Figure A-17 Persistent Switch Operation Flowchart, Page 3 ................................ 200

Rev. 5 ix

List of Figures

x Rev. 5

1 List of Tables

List of Tables

Table 1-1 Model 430 Front Panel Description ........................................................ 5

Table 1-2 Model 430 Resistive Shunt Version Rear Panel Description ................ 6

Table 1-3 Power Supply Front Panel Controls and Indicators ..............................7

Table 3-1 Description of Status Indicators ........................................................... 26

Table 3-2 Select Supply picklist values and associated parameters. .................. 47

Table 3-3 V-V Mode Input Range Picklist Values ................................................50

Table 3-4 Maximum Recommended Stability Setting Changes ......................... 52

Table 3-5 Example Setup Configuration...............................................................76

Table 3-6 Ramp modes and descriptions............................................................... 78

Table 3-7 Summary of Model 430 Programmer Limits and Defaults ................. 93

Table 4-1 Bit Definitions for the Status Byte Register ......................................104

Table 4-2 Bit Definitions for the Standard Event Register ............................... 106

Table 4-3 Return Values and Meanings for SUPPly:TYPE? Query.................. 113

Table 4-4 Return Values and Meanings for SUPPly:MODE? Query.................. 114

Table 4-5 Return Values and Meanings for STATE? Query............................... 127

Table 4-6 Model 430 Programmer Trigger Function Bit Definitions ................130

Table 5-1 V-V Mode Input Range Picklist Values ..............................................139

Table A-1 Magnet Station Connectors Pin Definitions.......................................149

Table A-2 LHe Level / Temp Connectors Pin Definitions...................................150

Table A-3 Program Out Connector Pin Definitions ............................................ 152

Table A-4 Quench I/O Connector Pin Definitions ...............................................153

Table A-5 Aux Inputs Connector Pin Definitions ...............................................156

Table A-6 Ethernet RJ-45 Connector Pin Definitions ........................................157

Table A-7 RS-232 Connector Pin Definitions ...................................................... 157

Table A-8 PC (DB9)-to-Model 430 RS-232 Cable Connections........................... 158

Table A-9 Abbreviations and Acronyms ..............................................................158

Table A-10 Model 430 Programmer Specifications @ 25°C ................................. 162

Table A-11 Model 08150PS Power Supply Specifications ....................................166

Table A-12 Model 601 Energy Absorber Specifications ........................................ 171

Rev. 5 xi

List of Tables

xii Rev. 5

Foreword

Purpose and Scope

This manual contains the operation and maintenance instructions for the
American Magnetics, Inc. Model 05100PS-430-601 Power Supply System.
The user is encouraged to contact an authorized AMI Technical Support
Representative for information regarding specific configurations not
explicitly covered in this manual.

Contents of this Manual

Introduction introduces the reader to the functions and characteristics of
the Model 430 Power Supply Programmer and the Power Supply System.
It provides illustrations of the front and rear panel layouts as well as
documenting the performance specifications. Additional information is
provided in the form of system circuit diagrams.

Installation describes how the Model 430 Power Supply Programmer is
unpacked and installed in conjunction with ancillary equipment in typical
superconducting magnet systems. Block-level diagrams document the
interconnects for various system configurations.

Operation describes how the Model 430 Programmer is used to control a
superconducting magnet. All Model 430 Programmer displays and controls
are documented. The ramping functions, persistent switch heater controls,
and the quench detect features are also presented.

Remote Interface Reference documents all remote commands and
queries available through the Model 430 Programmer RS-232 and
Ethernet interfaces. A quick-reference summary of commands is provided
as well as a detailed description of each.

Service provides guidelines to assist the user in troubleshooting possible
system and Model 430 Programmer malfunctions. Information for
contacting AMI Technical Support personnel is also provided.

Appendix provides additional details and/or procedures in the following
areas:

1. Model 430 Programmer rear panel connectors.

2. Individual power supply unit specifications

3. Model 601 specifications

Rev. 5 xiii

Foreword

General Precautions

4. Establishing RS-232 or Ethernet communications with the Model

430.

5. Model 430 firmware upgrade.

6. Abbreviations and acronyms used in this manual.

7. Persistent switch operation (flow diagram).

General Precautions

Cryogen Safety

The two most common cryogenic liquids used in superconducting magnet
systems are nitrogen and helium. Both of these cryogens are extremely
cold at atmospheric pressure (−321°F and −452°F, respectively). The
following paragraphs outline safe handling precautions for these liquids.

Personnel handling cryogenic liquids should be thoroughly instructed and
trained as to the nature of the liquids. Training is essential to minimize
accidental spilling. Due to the low temperature of these materials, a
cryogen spilled on many objects or surfaces may damage the surface or
cause the object to shatter, often in an explosive manner.

Inert gases released into a confined or inadequately ventilated space can
displace sufficient oxygen to make the local atmosphere incapable of
sustaining life. Liquefied gases are potentially extreme suffocation
hazards since a small amount of liquid will vaporize and yield a very large
volume of oxygen-displacing gas. Always ensure the location where the
cryogen is used is well ventilated. Breathing air with insufficient oxygen
content may cause unconsciousness without warning. If a space is suspect,
purge the space completely with air and test before entry. If this is not
possible, wear a forced-air respirator and enter only with a co-worker
standing by wearing a forced-air respirator.

Cryogenic liquids, due to their extremely low temperatures, will also burn
the skin in a similar manner as would hot liquids. Never permit cryogenic
liquids to come into contact with the skin or allow liquid nitrogen to soak
clothing. Serious burns may result from careless handling. Never touch
uninsulated pipes or vessels containing cryogenic liquids. Flesh will stick
to extremely cold materials. Even nonmetallic materials are dangerous to
touch at low temperatures. The vapors expelled during the venting process
are sufficiently cold to burn flesh or freeze optic tissues. Insulated gloves
should be used to prevent frost-bite when operating valves on cryogenic
tanks. Be cautious with valves on cryogenic systems; the temperature
extremes they are typically subjected to cause seals to fail frequently.

xiv Rev. 5

Foreword

General Precautions

In the event a person is burned by a cryogen or material cooled to
cryogenic temperatures, the following first aid treatment should be given
pending the arrival and treatment of a physician or other medical care
worker:

1. If any cryogenic liquid contacts the skin or eyes, immediately flush

the affected area gently with tepid water (102°F − 105°F, 38.9°C −

40.5°C) and then apply cold compresses.

2. Do not apply heat. Loosen any clothing that may restrict
circulation. Apply a sterile protective dressing to the affected area.

3. If the skin is blistered or there is any chance that the eyes have
been affected, get the patient immediately to a physician for
treatment.

Containers of cryogenic liquids are self pressurizing (as the liquid boils off,
vapor pressure increases). Hoses or lines used to transfer these liquids
should never be sealed at both ends (i.e. by closing valves at both ends).

When pouring cryogenic liquids from one container to another, the
receiving container should be cooled gradually to prevent damage by
thermal shock. The liquid should be poured slowly to avoid spattering due
to rapid boil off. The receiving vessel should be vented during the transfer.

Introduction of a substance at or near room temperature into a cryogenic
liquid should be done with great caution. There may be a violent gas boil­off and a considerable amount of splashing as a result of this rapid boiling.
There is also a chance that the material may crack or catastrophically fail
due to forces caused by large differences in thermal contraction of different
regions of the material. Personnel engaged in this type of activity should
be instructed concerning this hazard and should always wear a full face
shield and protective clothing. If severe spraying or splashing could occur,
safety glasses or chemical goggles along with body length protective
aprons will provide additional protection.

The properties of many materials at extremely low temperatures may be
quite different from the properties that these same materials exhibit at
room temperatures. Exercise extreme care when handling materials cooled
to cryogenic temperatures until the properties of these materials under
these conditions are known.

Metals to be used for use in cryogenic equipment application must posses
sufficient physical properties at these low temperatures. Since ordinary
carbon steels, and to somewhat a lesser extent, alloy steels, lose much of
their ductility at low temperatures, they are considered unsatisfactory and
sometimes unsafe for these applications. The austenitic Ni-Cr alloys
exhibit good ductility at these low temperatures and the most widely used

Rev. 5 xv

Foreword

Safety Summary

is 18-8 stainless steel. Copper, Monel®, brass and aluminum are also
considered satisfactory materials for cryogenic service.

Magnet Quenches

When an energized superconducting magnet transitions from
superconducting state to normal state, the magnet converts magnetic
energy to thermal energy thereby rapidly converting the liquid helium to a
vapor. When this phase transformation occurs, pressures can build rapidly
in the cryostat due to the fact that one part of liquid helium will generate
782 parts of gaseous helium at STP (standard temperature and pressure).
The cryostat must be designed to allow the generated vapor to rapidly and
safely vent to an area of lower pressure. Cryostats are designed with
pressure relief valves of sufficient capacity so as to limit the pressure
transients within the container in order to prevent damage to the vessel.
Operating a superconducting magnet in a cryostat without properly sized
relief mechanisms or disabled relief mechanism is unsafe for the operator
as well as for the equipment. If there is any doubt as to the sufficiency of
the pressure relief system, contact the manufacturer of the magnet and
cryostat for assistance.

Safety Summary

Superconducting magnet systems are complex systems with the potential
to seriously injure personnel or equipment if not operated according to
procedures. The use of cryogenic liquids in these systems is only one factor
to consider in safe and proper magnet system operation. Proper use of
safety mechanisms (pressure relief valves, rupture disks, etc.) included in
the cryostat and top plate assembly are necessary. Furthermore, an
understanding of the physics of the magnet system is needed to allow the
operator to properly control the large amounts of energy stored in the
magnetic field of the superconducting coil. The Model 430 Programmer has
been designed with safety interlocks to assist the operator in safe
operation, but these designed-in features cannot replace an operator’s
understanding of the system to ensure the system is operated in a safe and
deliberate manner.

Recommended Safety Equipment

• First Aid kit

• Fire extinguisher rated for class C fires

• Cryogenic gloves

• Face shield

• Signs to indicate that there are potentially damaging magnetic fields

in the area and that cryogens are in use in the area.

xvi Rev. 5

Foreword

O

I

Safety Summary

Safety Legend

Instruction manual symbol: the product is marked with this
symbol when it is necessary for you to refer to the instruction
manual in order to protect against damage to the product or
personal injury.

Hazardous voltage symbol.

Alternating Current (Refer to IEC 417, No. 5032).

Off (Supply) (Refer to IEC 417, No. 5008).

On (Supply) (Refer to IEC 417, No. 5007).

Warning

The Warning sign denotes a hazard. It calls attention to a procedure or
practice, which if not correctly adhered to, could result in personal injury.
Do not proceed beyond a Warning sign until the indicated conditions are
fully understood and met.

Caution

The Caution sign denotes a hazard. It calls attention to an operating
procedure or practice, which if not adhered to, could cause damage or
destruction of a part or all of the product. Do not proceed beyond a Caution
sign until the indicated conditions are fully understood and met.

Rev. 5 xvii

Foreword

Safety Summary

xviii Rev. 5

1 Introduction

1.1 Model 05100PS-430-601 Integrated Power Supply System Fea­tures

The AMI Model 05100PS-430-601 Power Supply System is a sophisticated
digitally-controlled power supply which allows an operator to manage a
superconducting magnet system with unprecedented accuracy and ease of
use. Integral components of the system include a Model 430 Programmer,
Model 601 Energy Absorber, and Model 08150PS Power Supply. The AMI
Model 05100PS-430-601 Power Supply System provides for a degree of
flexibility and accuracy previously unavailable in an economical
commercial product.

1.1.1 Digitally-Controlled

The Power Supply System is controlled by a microcomputer-based control­ler which controls all analog data conversion, display/keypad functions,
communications I/O, generation of analog programming signals for the
external power supply, and control law computations. The Power Supply
System incorporates digital signal processing (DSP) functions that provide
for accurate control, low drift, and flexibility of use.

1.1.2 Superior Resolution and Stability

The Model 430 Power Supply Programmer incorporates high-resolution
converters to translate signals between the analog and digital domains.
Precision instrumentation techniques and potentiometer-free designs are
employed throughout the Model 430 Programmer to ensure accurate sig­nal translation for a wide range of conditions. The magnet current is sam­pled at 24-bit resolution in hardware and is software-programmable to 15­digits resolution. All pause and hold functions are performed in the digital
domain which provides for excellent stability and drift of the programmed
magnetic field.

1.1.3 Intuitive Human-Interface Design

The Power Supply System was designed to simplify the interface where
possible. All functions were analyzed and subsequently programmed so
that the most commonly used functions are addressed with the least
number of keystrokes. The menus are also presented in a logical fashion so
that the operation of the Power Supply System is intuitive to the user.

The provision of a velocity-sensitive rotary encoder on the front panel also
allows the operator to fine-adjust many of the operating parameters of the
magnet system.

Rev. 5 1

Introduction

Features

1.1.4 Flexibility

The Model 05100PS-430-601 system is configured as a two-quadrant
power supply system which is able to both supply and remove electrical
energy from the superconducting magnet system. The Power Supply
System was engineered to be compatible with most magnet systems.

1.1.5 Standard Remote Interfaces

The Power Supply System provides an RS-232 serial port as well as an
Ethernet port as standard features. All settings can be controlled via the
remote interfaces and the front panel can be remotely locked to prevent
accidental operation. The Power Supply System also provides trigger
functions for data collection and/or logging during operation.

1.1.6 Programmable Safety Features

The Power Supply System is designed to be operated from the front panel
of the Programmer or remotely with operational parameters which must
not be exceeded for the given conditions of the system. Once set, should an
operator inadvertently attempt to take the magnet system to an excessive
magnetic field strength or charge at an excessive voltage, the Programmer
will not accept the parameter and will alert the operator that a value was
rejected because it was outside the user-defined limits.

In addition, each setup parameter can be individually selected for locking.
A user-defined password is required to lock or unlock settings. This allows
an administrator to set and password protect any critical parameters that
should not be changed by the operator. Then the administrator can be
confident that an operator will not subsequently change any of these
critical parameters, and yet will be free to change any non-critical
(unlocked) parameters.

1.1.7 Condition-Based Magnet Auto-Rampdown

The Power Supply System can be connected to an AMI Model 13x Liquid
Helium Level Instrument to allow automatic rampdown of the magnet
(even in persistent mode) should the liquid helium (LHe) level drop to a
preset level. This feature ensures the magnet will be protected and not
experience a quench should the LHe level reach an unsafe level for magnet
operation. A single cable is required to use this feature and is covered in
more detail in section A.5.2 on page 154 of the Appendix. Contact AMI for
more information.

In addition to low LHe level, this input to the Power Supply System can be
used with other instrumentation as well. Other uses for this input include
faults from a cryocooler, temperature instrumentation, etc.

2 Rev. 5

Introduction

General Description

1.1.8 Model 05100PS-430-601 General Description

A Model 430 Power Supply Programmer and AMI Model 08150PS 1200
Watt unipolar voltage and current stabilized DC Power Supply are
configured with a Model 601 Energy Absorber to make up the +100 A, ±5
Vdc bipolar system designated as 05100PS-430-601. The power supply is
remotely controlled by the Model 430 Power Supply Programmer.

As a unipolar power supply, the Model 08150PS can only source

1

(not sink)
power. However, when the power supply is used in conjunction with the
AMI Model 601 Energy Absorber and controlled by an AMI Model 430
Power Supply Programmer, the result is the bipolar Model 05100PS-430­601 integrated power supply system that is ideal for driving inductive
loads such as large magnets or motors.

The power supply is controlled by a ±10 Vdc remote analog signal supplied
by the Model 430 Programmer and applied to the power supply analog
input. Programming and control of the current loop (composed of the
magnet, power supply, Model 601 Energy Absorber, and Model 430
Programmer shunt), is provided by a Model 430 ramp-generated current
reference with parameters as set by the user in the Model 430. The Model
430 compares the measured current (via the shunt) with the current
reference to provide precise closed-loop control of the actual current.

2

The power supply is operated in voltage-voltage

programming mode, with
the Model 430 Programmer output scaled to operate the power supply over
its available voltage output range. The Programmer signal will continually
adjust the power supply output voltage to automatically regulate the
power supply current; precise linear power supply current control will
result as long as the system voltage and current demand do not exceed the
power supply rating or load limiting parameters.

1. The power supply is operating as a source if the current direction and voltage polar­ity are the same (i.e., the situation that would exist when supplying a resistive load).
If the voltage polarity and current direction are opposite, the supply is operating as
a sink.

2. Voltage reference controlling voltage output.

Rev. 5 3

Introduction

Figure 1-1. Typical Model 05100PS-430-601 System Rack Layout

System Rack

1.1.9 Power Supply System Rack Front Panel Layout

4 Rev. 5

Introduction

1 Power Indicator LED 8 Fine Adjust Knob

2 280 x 16 Dot Graphic VF Display 9 Persistent Switch Heater Control Key

3 Shift Indicator LED 10 Target Field Setpoint Key

4 Shift Key 11 Ramp/Pause Switch

5 4 Row x 3 Column Keypad 12 Menu Navigation and Data Entry Keys

6 Power Switch 13 Ramp to Zero Key

7 Magnet Status Indicator LEDs

Table 1-1. Model 430 Front Panel Description

Model 430 Front Panel

1.2 Model 430 Front Panel Layout

Rev. 5 5

Introduction

Table 1-2. Model 430 Resistive Shunt Version Rear Panel Description

Model 430 Rear Panel Layout

1.3 Model 430 Rear Panel Layout

6 Rev. 5

Introduction

Power Supply Front Panel Layout

1.4 Power Supply Unit Front Panel Layout

The power supply front panel contains the input ON/OFF circuit breaker
and the OUTPUT indicators. The remaining front panel controls are not
used in the Model 05100PS-430-601 configuration because the output is
controlled by the Model 430 Programmer. Refer to Figure 1-2 and Table 1-

3. for a description of front panel controls and indicators.

Figure 1-2. Model 08150PS Front Panel

Table 1-3. Power Supply Front Panel Controls and Indicators

Control or Indicator Function

POWER ON/OFF

Circuit Breaker

DC VOLTS display Four-digit LED display that shows output voltage.

Status

4 character display
DC AMPERES display Four-dig it LED display that shows output current.
DC OUTPUT indicator Green LED lights when DC output is enabled. LED is off when output is disabled.

Turns the power supply on or off. Circuit breaker provides input overload protection.

Displays active function or blinks for error messages. N orm al l y bla nk.

Rev. 5 7

Introduction

Figure 1-3. Model 601 Front Panel Layout

Model 601 Front Panel

1.5 Model 601 Energy Absorber Front Panel Layout

The Fault LED is the only device on the Model 601 front panel. If the Fault
LED is not energized, the Model 601 is operating correctly. If the Fault
LED is energized, then one or more of the internal energy absorbing
elements has malfunctioned or power has been lost to the rear-panel
power connector. An audible alarm will also sound when the Fault LED is
energized.

Caution

If the system is in operation when an energy absorber fault occurs, a
safe magnet system state (typically zero current or a cooled
persistent switch in a connected magnet) should immediately be
attained. Do not continue to operate the unit, and refer to the
“Troubleshooting Hints” on page 137 for further direction.

8 Rev. 5

Introduction

Model 601 Front Panel

1.6 System Specifications @ 25°C

Magnet Current Control

Range: 0 to +100 A

Programming Accuracy: 40 mA

Stability: 20 mA after 20 min. at desired current

Minimum Ramp Rate: 100 μA/min

Maximum Ramp Rate: 10 A/sec

Output Voltage

Range: 0 to ±5 Vdc

Measurement Resolution: 10 mV

Load Inductance

Range: 0.5 to 100 H

Primary Power Requirements

Physical

Dimensionsa:

Approximate Weight: 70 lbm (30 kg)

Terminal Torque Limit: 48 lbf-in (5.4 N-m)

Environmental Limits

Ambient Temperature: 0 °C to 40 °C (32 °F to 104 °F)

Relative Humidity: 0 to 95%; non-condensing

a. H = height; W = width; D = depth

Range: 100 - 115 or 200 - 230 Vac ±10%

50 / 60 Hz, 1500 VA

12.5” H x 21” W x 24.5” D
(318 mm H x 533 mm W x 622 mm D)

Rev. 5 9

Introduction

20

-20

200-200

V

I

Positive Current

Flow Direction

Positive Voltage

Polarity

Positive Current

Flow Direction

Negative Voltage

Polarity

Negative Current

Flow Direction

Positive Voltage

Polarity

Negative Current

Flow Direction

Negative Voltage

Polarity

12

43

Figure 1-4. The Four Regions, or Quadrants, of System Operation.

Magnet

Coil(s)

Persistent

Switch

(optional)

Misc. Line Losses

Model 420

Shunt

Energy

Absorber

V

Unipolar

Power Supply

Current

Figure 1-5. Dual-Quadrant System with Resistive Shunt

430

Operating Characteristics

1.7 Operating Characteristics

The Model 430 Programmer has
been designed to perform with var­ious power supplies to allow the
user the greatest degree of system
flexibility. The power supply and
Programmer combination are cate­gorized by one of three forms: sin-

gle-quadrant, dual-quadrant, and
four-quadrant. For sake of clarity,

the term quadrant is defined as
one of four areas of a cartesian
coordinate system where the
abscissa is current and the ordi­nate is voltage. Refer to Figure 1-4.

1.7.1 Dual-Quadrant Operation

In the Model 05100PS-430-601 dual-quadrant Power Supply system, an
energy absorber is added in series with the unipolar supply; this allows
stored magnetic energy to be converted to thermal energy, thereby
allowing much faster magnetic field reduction. This corresponds to
operation in quadrants 1 and 4 of Figure 1-4. The disadvantage to this
type of system is that energy is being dissipated in the energy absorbing
element whenever current is flowing. This loss is sometimes a significant
portion of the power required to operate the system.

10 Rev. 5

2 Installation

Warning

Before energizing the equipment, the earth ground of the power
receptacle must be verified to be at earth potential and able to carry
the rated current of the power circuit. Using extension cords should
be avoided; however, if one must be used, ensure the ground
conductor is intact and capable of carrying the rated current.

In the event that the ground path becomes less than sufficient to
carry the rated current of the power circuit, the equipment should be
disconnected from power, labeled as unsafe, and removed from place
of operation.

Do not operate this equipment in the presence of flammable gases.
Doing so could result in a life-threatening explosion.

Do not modify this equipment in any way. If component replacement
is required, return the equipment to AMI facilities as described in
the Troubleshooting section of this manual.

If used in a manner not specified in this manual, the protection
provided by the design, manufacture and documentation of the
system may be impaired.

2.1 Inspecting and Unpacking

Carefully remove the equipment, interconnecting cabling, and
documentation CD (and/or printed material) from the shipping carton, and
remove all packaging material.

Note

If there is any shipping damage, save all packing material and
contact the shipping representative to file a damage claim. Do not
return to AMI unless prior authorization has been received.

2.2 Power Supply System Mounting

If the system is to be used on a table top, place the equipment on a flat,
secure surface.

Rev. 5 11

Installation

Power Requirements

2.3 Power Requirements

Warning

The power requirement for each system component is marked on the
rear panel of the unit adjacent to the power entry connectors. Be sure
the power supply system is configured for the proper power source
prior to plugging in the line cords. Do not fail to connect the input
ground terminal securely to an external earth ground.

Ensure the front panel power switches are in the OFF (
that the power supply components are configured for the proper operating
voltage by referring to the equipment rear panels. If the operating voltage
is correct, plug the line cords into power entry connectors, and into the
appropriate power receptacles.

O) position. Verify

2.3.1 Changing the Model 430 Programmer Operating Voltage

Warning

The following procedure is to be performed only when the Model 430
Programmer is completely de-energized by removing the power-cord
from the power receptacle. Failure to do so could result in personnel
coming in contact with high voltages capable of producing life­threatening electrical shock.

Note

The voltage selector switch is labeled “115” for nominal line voltages
from 100 to 115 VAC. The switch is labeled “230” for nominal line
voltages of 200 to 230 VAC.

If the Model 430 Programmer operating voltage must be changed, ensure
the instrument is de-energized by disconnecting the power cord from the
power source. Remove the Model 430 Programmer cover by removing the
four screws on both sides of the cover and the four screws from the corners
of the cover on the back panel; slide the voltage selector switch on the main
printed circuit board to the proper voltage. Replace the Model 430
Programmer cover.

2.4 Collecting Necessary Information

In order to properly configure the Model 430 Programmer, specific system
information is required. Such parameters as the magnet electrical
properties, type of power supply, persistent switch heating current
requirements, and voltage and current constraints of the magnet are
entered into the Model 430 Programmer once and nonvolatile memory will
retain the data even after power is removed from the instrument. An

12 Rev. 5