American Dryer Corp ADH-75, ADH-120, ADH-170 User Manual

ADH-75/ADH-120/ADH-170
Installation Manual
HEPA NOTE: This dryer has not been scrubbed/decontaminated prior to shipping.
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781 USA
Telephone: (508) 678-9000 / Fax: (508) 678-9447
e-mail: techsupport@amdry.com
ADC Part No. 113247-3
Retain This Manual in a Safe Place for Future Reference
This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.
Only qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation
manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
IMPORTANT
For your convenience, log the following information:
DATE OF PURCHASE ___________________________________________________ MODEL NO. ________________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) _________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
IMPORTANT
You must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.
Please observe all safety precautions displayed on the equipment and/or specified in the installation manual included with the dryer.
CAUTION
Dryer(s) should never be left unattended while in operation.
“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”
«Attention: Lor des opérations d’entretien des commandes étiqueter tous filsnt de les déconnecter. Toute erreur de câblage peut étre une source de danger et de panne.»
WARNING
Children should not be allowed to play on or near the dryer(s). Children should be supervised if near dryer(s) in operation.
Table of Contents _______
Safety Precautions .................................... 4
Specifications ............................................ 5
Installation Procedures ........................... 16
Location Requirements ................................................. 16
Unpacking/Setting Up ................................................... 16
Dryer Enclosure Requirements .................................... 17
Fresh Air Supply Requirements .................................... 17
Exhaust Requirements ................................................. 18
Electrical Information .................................................... 21
Steam Information ......................................................... 25
Filter Information ............................................................ 28
Preparation for Operation/Start-Up ............................... 29
Preoperational Test ....................................................... 29
Preoperational Instructions ........................................... 30
Shutdown Instructions .................................................. 30
Service/Parts Information ....................... 31
Service ........................................................................... 31
Parts .............................................................................. 31
Warranty Information .............................. 31
Returning Warranty Cards ............................................ 31
Warranty ........................................................................ 31
Returning Warranty Parts ............................................. 31
Routine Maintenance ............................... 32
Cleaning ......................................................................... 32
Adjustments .................................................................. 32
Lubrication ..................................................................... 32
Procedure for Functional Check
of Replacement Components .................. 33
Data Label Information ............................ 33
Under no circumstances should the dryer door switch(es), lint door/drawer switch(es), or heat safety circuit(s) ever be disabled.
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.
The dryer must never be operated without the lint filter/screen in place, even if an external lint collection system is used.
FOR YOUR SAFETY
Do not dry mop heads in the dryer. Do not use dryer in the presence of dry cleaning fumes.
The dryers must not be installed or stored in an area where it will be exposed to water and/or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
Manual Reset
Burner Hi-Limit Instructions ................... 34
Mechanical Timer .......................................................... 34
High Temperature Alarm ......................... 34
Door Interlock .......................................... 34
List of Acronyms ______________________
CCW – Counterclockwise CW – Clockwise D.M.S. – Drill Measurement Size DSI – Direct Spark Ignition HEPA – High Efficiency Particle Accumulator HVAC – Heating, Ventilating, and Air-Conditioning in WC – Inch of Water Column L.C.D. – Liquid Crystal Display L.E.D. – Light Emitting Diode L.P. – Liquid Propane OSHA – Occupational Safety and Health Administration R.M.A. – Return Material Authorization
Safety Precautions ____________________
Warning
For your safety, the information in this manual
!
must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Purchaser and user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.
For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
Note
Failure to electrically ground the dryer properly will
!
void the warranty.
Under no circumstances should the dryer door switch(es), lint door/drawer switch(es), or heat safety circuit(s) ever be disabled.
Warning
Personal injury or fire could result should the dryer
!
door switch, lint door/drawer, or heat safety circuit
ever be disabled.
What To Do If You Smell Gas:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Clear the room, building, or area of all occupants.
• Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified installer, service agency, or gas supplier.
Dryers must be exhausted to the outdoors.
Although the manufacturer produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
Warning
Dry only water washed fabrics. Do not dry articles
!
spotted or washed in dry cleaning solvents, a combustible detergent, or “all purpose” cleaner. Explosion could result.
Do not dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax. Explosion could result.
Do not dry mop heads. Contamination by wax or flammable solvents will create a fire hazard.
Do not use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated tumbler may damage plastics or rubber and also may be a fire hazard.
A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.
This dryer is not to be used in the presence of dry cleaning solvents or fumes.
Remove articles from the dryer as soon as the drying cycle has been completed.
Warning
Articles left in the dryer after the drying and cooling
!
cycles have been completed can create a fire
hazard.
Do not operate steam dryers with more than 125 psi (8.62 bar) steam pressure. Excessive steam pressure can damage steam coil and/or harm personnel.
Replace leaking flexible hoses or other steam fixtures immediately. Do not operate the dryer with leaking flexible hoses. Personal injury may result.
Read and follow all caution and direction labels attached to the dryer.
For safety, proper operation, and optimum performance, the dryer must not be operated with a load less than sixty-six percent (66%) of its rated capacity.
Warning
You must disconnect and lockout the electric
!
supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.
Important
The dryer must be installed in a location/
!
environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
Warning
The collection of lint in the burner area and
!
exhaust ductwork can create a potential fire
hazard.
4 American Dryer Corp. 113247- 3
ADH-75 Specifications ______________________________________________
MAXIMUM CAPACITY (DRY WEIGHT) 75 lb
TUMBLER DIAMETER 37 ” TUMB LER DEPTH 3 6 ” TUMBLER VOLUME 22 .4 c u ft
TUMBLER/DRIVE MOTOR 1 hp BLOWER/FAN MOTOR N/A DOOR OPENING (DIAMETER) 21-1/2” DOOR SILL HEIGHT N/A
WATER CONNECTION N/ A DRYERS PER 20’/40’ CONTAINER 10 / 20 DRYERS PER 48’/53’ TRUCK 2 4 / 2 6
VOLTAGE AVAILABLE 208-460v 1, 3ø w 50/60 Hz APPROX. NET WEIGHT 721 lb APPROX. SHIPPING WEIGHT 771 lb AIRFLOW 1,200 cfm EXHAUST CONNECTION (DIAMETER) 10” COMPRESSED AIR CONNECTION 1/8” N.P.T. COMPRESSED AIR VOLUME 0.75 cfh
OVEN SIZE
kW Btu/hr
Electric
Steam
Shaded areas are stated in metric equivalents
20 68,200 24 81,900 30 102,400 33 112,600 36 122,800
40 136,500 VOLTAGE AVAILABLE 120-460v 1, 3ø w 50/60 Hz APPROX. NET WEIGHT 757 lb APPROX. SHIPPING WEIGHT 807 lb AIRFLOW 1,350 cfm STEAM CONSUMPTION 238.7 lb/hr OPERATING STEAM PRESSURE 125 psi max EXHAUST CONNECTION (DIAMETER) 10” COMPRESSED AIR CONNECTION 1/8” F.N.P.T. COMPRESSED AIR VOLUME 0.75 cfh BOILER HP (NORMAL LOAD) 7 SUPPLY CONNECTION 1” F.N.P.T. RETURN CONNECTION 1” F.N. P. T.
kcal/hr 17,200 20,600 25,800 28,400 31,000 34,400
34.02 kg
93.98 cm
91.44 cm
634.30 L
0.75 kW N/A
54.61 cm N/A
327.04 kg
349.72 kg
33.98 cmm
25.40 cm
0.02 cmh
343.37 kg
366.05 kg
38.23 cmm
108.27 kg/hr
8.62 bar
25.40 cm
0.02 cmh
Note
!
The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
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ADEH-75 HEPA Filter Dryer __________________________________________
6 American Dryer Corp. 113247- 3
ADH-120 Specifications _____________________________________________
MAXIMUM CAPACITY (DRY WEIGHT) 12 0 lb
TUMBLER DIAMETER 44-1/2”
TUMBLER DEPTH 42-1/2” TUMBLER VOLUME 38.20 cu ft
TUMB LER/DRIVE MOTOR 3 / 4 hp BLOWER/FAN MOTOR 3 hp DOOR OPENING (DIAMETER) 31-3/8 ” DOOR SILL HEIGHT 26-1/4”
WATER CONNECTION N / A DRYERS PER 20’ /40’ CONTAINER 3 / 7
DRYERS PER 48’ /53’ TRUCK 9 / 9
VOLTAGE AVAILABLE APP ROXIMATE NET WE IGHT APPROXIMATE SHIPPING WEIGHT AIRFLOW HEAT INPUT EXHAUST CONNECTION (DIAMETER) COMP RES SED AIR CONNECTION COMPRESSED AIR VOLUME INLET PIPE CONNECTION VOLTAGE AVAILABLE 208-600v 3ø 3,4w 50/60 Hz APPROXIMATE NET WEIGHT 1,629 lb APPROXIMATE SHIPPING WEIGHT 1,754 lb AIRFLOW 2,150 cfm EXHAUST CONNECTION (DIAMETER) 16” COMPRESSED AIR CONNECTION 1/8” N.P.T. COMPRESSED AIR VOLUME N / A
ElectricSteam Gas
kW Btu/hr
60 204,780
72 245,700 VOLTAGE AVAILABLE 208-575v 3ø 3,4w 50/60 Hz APPROXIMATE NET WEIGHT 1,790 lb APPROXIMATE SHIPPING WEIGHT 1,915 lb AIRFLOW 1,950 cfm STEAM CONSUMPTION 450 lb/hr OPERATING STEAM PRESSURE 125 psi max EXHAUST CONNECTION (DIAMETER) 16” COMPRESSED AIR CONNECTION 1/8” N.P.T. COMPRESSED AIR VOLUME 3.25 cfh BOILER HORSEPOWER (NORMAL LOAD) 13 B hp SUPPLY CONNECTION (2) 1” F.N.P.T. RETURN CONNEC TION (2) 1/2 ” F.N.P.T.
Shaded areas are stated in metric equivalents September 2004
OVEN SIZE
kcal/hr 51,608 61,900
N / A
54.43 kg
113.03 cm
107.95 cm 1,081.70 L
0.56 kW
2.24 kW
79.69 cm
66.68 cm
738.90 kg
795.60 kg
60.88 cmm
40.64 cm
811.93 kg
868.63 kg
55.22 cmm
204.12 kg/hr
8.62 bar
40.64 cm
0.09 cmh
Note
!
The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
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ADEH-120 HEPA Filter Dryer _________________________________________________________
8 American Dryer Corp. 113247- 3
ADSH-120 HEPA Filter Dryer _________________________________________________________
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ADSH-120 Component Identification Front View ____________________
Illus. No. Description
1 Microprocessor Control/Keypad Panel Assembly (Controls) 2 Control (Top Access) Door Assembly 3 Main Door Assembly 4 Lint Chamber Access Panel 5 Lint Screen 6 Wire Diagram (Located Behind Control Door) 7 Filter Housing Assembly 8 Steam Damper Assembly
9 Lint Door 10 Differential Pressure Gauge and High Temp Alarm Panel 11 Door Interlock
10 American Dryer Corp. 113247- 3
ADSH-120 Component Identification Rear View _____________________
Illus. No. Description
1 Basket (Drive) Motor Assembly 2 Blower Motor Mount Assembly 3 Impellor (Fan/Blower) Assembly 4 Idler Bearing Mount Assembly 5 Tumbler Bearing Mount Assembly
6* Electric Service Relay Box
7 Filter Housing 8 Steam Coil 9 Filter Access Panel
* Electric service connections are made in this box for steam only.
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