American Dryer Corp ADG-758 User Manual

ADG-758
(Gas)
Parts Manual
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
T elephone: (508) 678-9000 / Fax: (508) 678-9447
e-mail: techsupport@amdry.com
ADC Part No. 450417
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHAS E MODEL NO.
DIS TRI BUT ORS N AME
Serial Number(s)
ADG-758
Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your orders directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer .
Table of Contents
Control Door Assembly W ithout Trim...................................................................................................... 2
Control Door Assembly W ith Trim .......................................................................................................... 3
Phase 5 OPL Microprocessor Control Panel Assembly ........................................................................... 4
Phase 5 Coin Microprocessor Control Panel Assembly ........................................................................... 5
Phase 5 Coin and OPL Microprocessor Control Box Assembly............................................................... 6
Coin V ault Assembly ............................................................................................................................... 7
Dual T imer Control Panel Assembly .................................................................................................... 8, 9
Dual T imer Control Box Assembly ........................................................................................................ 10
Front Panel Assembly ........................................................................................................................... 11
Main Door Assembly............................................................................................................................ 12
Main Door “Cold Rolled Steel (CRS)” Assembly .................................................................................. 13
Cold Rolled Steel (CRS) Door Front Panel ........................................................................................... 14
Main Door Switch Housing ................................................................................................................... 15
Basket (Tumbler)/Support Assemblies ............................................................................................. 16, 17
Drop Lint Door Assembly Without T rim ................................................................................................ 18
Drop Lint Door Assembly With T rim ..................................................................................................... 19
Lint Trap Assembly ............................................................................................................................... 20
Idler Bearing Assembly ......................................................................................................................... 21
Tumbler Bearing Assembly .............................................................................................................. 22, 23
Non-Reversing T otally Enclosed, Fan-Cooled (T .E.F .C.) Motor Mount Assembly ........................... 24, 25
Reversing T otally Enclosed, Fan-Cooled (T .E.F .C.) Motor Mount Assembly ................................... 26, 27
Sensor Bracket Assemblies............................................................................................................. 28, 29
Hot Surface Ignition (HSI) Burner Assembly ................................................................................... 30, 31
Sail Switch Assembly............................................................................................................................ 32
Single Phase Motor, Electric Relay Panel Assembly ............................................................................... 33
3-Phase Motor, Electric Relay Panel Assembly...................................................................................... 34
Microprocessor Reversing Rear Control Box Assembly......................................................................... 35
Dual Timer Reversing Rear Control Box Assembly ................................................................................ 36
Outer T op/Back Guard Assemblies ....................................................................................................... 37
Coin Acceptor Listing ........................................................................................................................... 38
Step Down T ransformer Usage Listing .................................................................................................. 39
Additional Parts Available ..................................................................................................................... 40
Control Door Assembly Without T rim
Illus. No. Part No. Qty. Description
1 881053 1 ADC Logo ONLY
870011 1 Logo Double Adhesive Tape Kit ONLY
2 881045* 1 Control Door
(includes illus. nos. 2 and 3)
881046 1 Stainless Steel Control Door
(includes illus. nos. 2 and 3) 3 117604 4 Neoprene Sponge Tape (sold by the foot) 4 150300 4 #10 x 1/2” Hex Washer TEK Screw 5 102600 1 Control Door Rod Support Catch 6 102601 1 Control Door Retainer Clip 7 102502 1 Control Door Rod 8 160005 2 Turn Latch
* Specify color when ordering.
2 American Dryer Corporation 450 417- 2
Control Door Assembly W ith Trim
Illus. No. Part No. Qty. Description
1 160015 1 High Security MK-100 Lock Assembly with Key
(for Coin Models Only)
160017 1 Special Dummy Lock ONLY
(for non-Coin Models Only)
160104 1 MK-100 Key ONLY
2 160016 1 Lock Cam ONLY 3 881053 1 ADC Logo ONLY
870011 1 Logo Double Tape Kit
4 800020* 1 High Security Control Door Assembly
(includes illus. nos. 4 through 7)
800144 1 Stainless Steel High Security Control Door Assembly
(includes illus. nos. 4 through 7) 5 180202 1 Top Trim Strip (Gray) with Lock Hole (38-1/4” length) 6 117603 3 Suppressor Tape/Gasket (sold by the foot) 7 150201 6 #10-32 x 1/4” Phillips Round Head Machine Screw 8 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw 9 102600 1 Control Door Rod Support Catch 10 102601 1 Control Door Rod Retainer Clip 11 102502 1 Control Door Support Rod
* Specify color when ordering.
450417-2 Telephone: (508) 678-9000 / www.amdry.com 3
Phase 5 OPL Micr opr ocessor Contr ol Panel Assembly
Illus. No. Part No. Qty. Description
1 112535 1 OPL English Keyboard Label Assembly
112276 1 OPL Stick-on Labels (English ONLY) ... Not Illustrated 112275 1 OPL Stick-on Labels ... Not Illustrated
(Spanish, Italian, and Hebrew)
112277 1 3-Language OPL Stick-on Labels ... Not Illustrated
(English, Spanish, and Hebrew)
112278 1 5-Language OPL Stick-on Labels ... Not Illustrated
(Italian, Dutch, French, German, and Chinese)
2 801255 1 Phase 5 Microprocessor Control Panel ONLY
801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket 801206 1 Phase 5 OPL Non-Reversing Microprocessor Control Panel Assembly
Complete (includes illus. nos. 1 through 6)
801207 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly
Complete (includes illus. nos. 1 through 6)
3 137222 1 Phase 5 OPL Non-Reversing Microprocessor Controller (computer) ONLY
137231 1 Phase 5 OPL Reversing Microprocessor Controller (computer) ONLY
824998 1 Phase 5 Battery Clip 4 153010 2 #6 Star Washer 5 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 6 150429 1 #10-16 x 1/2” TORX Head Crimptite Screw
150433 1 TORX Hand Driver
(for removal of TORX Head Screw)
7 136048 1 1/8-Amp (Slo Blo) Fuse
IMPORTANT: Check label on computer chip to verify correct part number for controller (computer).
4 American Dryer Corporation 450 417- 2
Phase 5 Coin Microprocessor Control Panel Assembly
Illus. No. Part No. Qty. Description
1 112526 1 Coin Keyboard Label Assembly 2 801213 1 Phase 5 Coin Control Panel Assembly
(includes illus. nos. 1, 2, 4, 5, and 6)
801229 1 Phase 5 Coin Control Panel Assembly with Battery Option
(includes illus. nos. 1, 2, 4, 5, and 6) 801259 1 Coin Control Panel ONL Y 801258 1 Coin Control Panel ONL Y with Battery Bracket
3 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 137213 1 Phase 5 Coin Microprocessor Controller (computer) ONLY
824998 1 Phase 5 Battery Clip
5 153010 2 #6 Star Washer 6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 7 -------- 1 Coin Acceptor
(refer to Microprocessor Coin Acceptor Listing on page 38)
8* 137056 1 Optic Switch ONLY 9* 137023 1 Optic Switch Connector ONLY 10 137021* 3 Microprocessor Socket ONLY
880772 1 Single Coin Optical Switch Harness 824080 1 Dual Coin Optical Switch Harness 122800 1 Microprocessor (female) Pin Extraction Tool
1 1 136048 1 1/8-Amp (Slo Blo) Fuse
* For dual coin models double the quantity shown.
IMPORTANT: Check label on computer chip to verify correct part number of controller (computer).
450417-2 Telephone: (508) 678-9000 / www.amdry.com 5
Phase 5 Coin and OPL Micr oprocessor Control Box Assembly
Illus. No. Part No. Qty. Description
1 141403 1 Transformer - 24 VAC 2 150300 2 #10 x 1/2” Hex Washer TEK Screw 3 120715 1 30-Position T erminal Block 4 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 5 151000 2 #6-32 Pal Nut 6 136057 * 1/2-Amp (Slo Blo) Fuse 7 150301 * #8-18 x 7/16” Phillips Pan Head TEK Screw 8 136008 * Fuse Block/Strip ONLY 9 122641 1 15-Pin Microprocessor Connector 10 122706 * Socket ONLY
112801 1 Pin/Socket Extraction T ool
* As required.
6 American Dryer Corporation 450 417- 2
Coin Vault Assembly
Illus. No. Part No. Qty. Description
1 802112 1 Microprocessor Coin V ault Assembly Complete
(includes illus. nos. 1 through 6) 802117 1 Microprocessor Coin Vault ONLY
2 160028 1 Cam for 1/4 Turn Lock ONLY 3 875061 1 1/4 Turn Lock with Key and Cam
160105* 1 1/4 Turn Mer-Pel Key ONLY
4 802020 1 1/4 T urn Coin Box Assembly
(includes illus. nos. 2 through 5) 802019 1 1/4 Turn Coin Box ONLY without Face Plate 125915 1 High Security (Greenwald) Coin Box ONLY with Key
5 802018 1 1/4 Turn Coin Box Face Plate ONLY 6 152014 4 1/4-20 Free Spin Wash Nut 7 102502 1 Control Door Support Rod 8 102601 1 Control Door Rod Retainer Clip 9 102600 1 Control Door Rod Catch
* Specify key number when ordering.
450417-2 Telephone: (508) 678-9000 / www.amdry.com 7
Dual T imer Contr ol Panel Assembly
8 American Dryer Corporation 450 417- 2
Dual T imer Contr ol Panel Assembly
Illus. No. Part No. Qty. Description
1 123005 1 Red Indicator Light - 24 VAC 2 122400 1 Rocker Heat Selector Switch 3 824015 1 Dual Timer Control Panel Assembly Complete - 24 VAC
(includes illus. nos. 1 through 21) 800051 1 Dual Timer Control Panel ONLY
4 131917 1 Push-to-Start Relay - 24 VAC 5 150207 2 #10-24 x 1/2” Round Head Machine Screw 6 154001 2 #10-24 Speed Nut 7 152000 2 #6-32 Hex Nut 8 153010 2 #6 S tar Washer 9 120730 1 30-Position T erminal Block 10 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 1 1 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw 12 150001 2 #6-32 x 1/2” Phillips Round Head Machine Screw 13 131931 1 Dual Timer Relay - 24 VAC 14 151000 2 #6-32 Pal Nut 15 112050 1 Dual Timer Label ONLY 16 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 17 124103 2 Arrow Timer Knob 18 124025 1 60-Minute Timer - 24 VAC 19 124030 1 15-Minute Timer - 24 VAC 20 122602 1 9-Pin Connector ONLY 21 122700 8 Pin T erminal ONLY
--- 122801 1 Pin/Socket Extraction T ool
450417-2 Telephone: (508) 678-9000 / www.amdry.com 9
Dual T imer Contr ol Box Assembly
Illus. No. Part No. Qty. Description
1 122603 1 9-Pin Socket Connector 2 122701 8 Socket Terminal ONLY
122801 1 Pin/Socket Extraction T ool 3 315010 1 9-Pin Connector Bracket 4 150300 2 #10 x 1/2” Hex Washer TEK Screw 5 150300 2 #10 x 1/2” Hex Washer TEK Screw 6 141403 1 Transformer - 24 VAC 7 136008 * Fuse Block/Strip ONLY 8** 136057 * 1/2-Amp (Slo Blo) Fuse ONLY 9 150301 * #8-18 x 7/16” Phillips Pan Head TEK Screw 10 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 1 1 120715 1 30-Position Terminal Block 12 151000 2 #6-32 Pal Nut
* As required. ** Check fuse rating for verification.
10 American Dryer Corporation 450 417- 2
Front Panel Assembly
Illus. No. Part No. Qty. Description
1 875302* 1 Right Hand Insulated Front Panel Assembly Complete
(includes illus. nos. 1, 2, 3, and 6)
875313 1 Stainless Steel Right Hand Insulated Front Panel Assembly Complete
(includes illus. nos. 1, 2, 3, and 6) 2 154215 2 5/32” Pop Rivet 3 170330 1 Friction Door Latch 4 150300 1 #10 x 1/2” Hex Washer TEK Screw 5 150309 8 #10-16 x 1/2” Hex Head TEK Crimptite Screw 6 121405 1 Rubber Grommet
* Specify color when ordering.
450417-2 Telephone: (508) 678-9000 / www.amdry.com 11
Main Door Assembly
Illus. No. Part No. Qty. Description
1 881421 1 Gray Plastic Main Door Assembly Complete with Mechanical Fasteners
(includes illus. nos. 1 and 5 through 9) 2 800448 4 12-1/2” Stainless Steel Main Door Hinge Assembly 3 150410 4 #10-24 x 3/8” Phillips Pan Head Taptite Screw 4 152014 1 1/4-20 Free Spin Wash Nut 5 102349 1 Main Door Gasket 6 102212 1 20-7/16” Door Glass with (4) Holes
170730 1 Main Door Glass Adhesive (10.3 oz. cartridge) 7 150448 4 1/2” Stainless Steel Flat Head Allen Screw 8 170319 4 Door Glass (Nylon) Spacer 9 150431 1 Main Door Latch Screw
(#10 x 7/16” Dome Hex Head)
12 American Dryer Corporation 450 417- 2
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