American Dryer ML-175 User Manual

ML-175

Installation/Operator's Manual

WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

Do not store or use gasoline or other flammable vapor and liquids in the vicinity of this or any other appliance.

WHAT DO YOU DO IF YOU SMELL GAS

*Do not try to light any appliance.

*Do not touch any electrical switch; do not use any phone in your building.

*Clear the room, building or area of all occupants.

*Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

*If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

*Ne pas tenter d’allumer d’appareil.

*Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous vous trouvez..

*Évacuez la pièce, le bâtiment ou la zone.

*Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

*Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.

L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.

For replacement parts, contact the distributor from which the dryer was purchased or

American Dryer Corporation

88 Currant Road

Fall River MA 02720-4781

Telephone: [phone] / Fax: [phone] E-mail: [e-mail]

082098GS/abe

ADC Part No. 113041

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual included with the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.

Important

For your convenience, log the following information:

DATE OF PURCHASE

MODEL NO.

ML-175

DISTRIBUTORS NAME

Serial Number(s)

Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at [phone] or telephone your orders directly to the ADC Parts Department at [phone]. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.

IMPORTANT

YOU MUST DISCONNECT and LOCKOUTTHE ELECTRIC SUPPLYand THE GAS SUPPLY or THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVEDFROMTHEMACHINETOALLOWACCESS FORCLEANING,ADJUSTING, INSTALLATION, or TESTING OFANY EQUIPMENT per OSHA (Occupational Safety and HealthAdministration) STANDARDS.

“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”

«Attention: Lor des opérations d’entretien des commandes étiqueter tous fils avant de les déconnecter. Toute erreur de câblage peut étre une source de danger et de panne.»

CAUTION

DRYER(S) SHOULD NEVER BE LEFTUNATTENDED WHILE IN OPERATION.

WARNING

CHILDREN SHOULD NOT BEALLOWEDTO PLAYON OR NEAR THE DRYER(S). CHILDREN SHOULD BE SUPERVISED IFNEAR DRYER(S) IN OPERATION.

FOR YOUR SAFETY

DO NOT DRYMOPHEADS IN THE DRYER.

DO NOT USE DRYER IN THE PRESENCE OF DRYCLEANING FUMES.

WARNING

UNDER NO CIRCUMSTANCES should the door switch or the heat circuit devices ever be disabled.

WARNING

The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONALINJURY or FIRE COULD RESULT.

WARNING

DRYER MUST NEVER BE OPERATED WITHOUTTHE LINT FILTER/SCREEN IN PLACE...EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.

IMPORTANT

PLEASE OBSERVEALLSAFETYPRECAUTIONS displayed on the equipment and/or specified in the installation/operator's manual included with the dryer.

Dryer(s) must not be installed or stored in an area where it will be exposed to water and/or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

Table of Contents

SECTION I .................................................................................................................	3
IMPORTANT INFORMATION
A. Receiving and Handling ...............................................................................................................	3
B. Safety Precautions .......................................................................................................................	4
SECTION II ...............................................................................................................	6
SPECIFICATIONS/COMPONENT IDENTIFICATION
A. Specifications ..............................................................................................................................	6
B. Component Identification .............................................................................................................	8
SECTION III ............................................................................................................	10
INSTALLATION PROCEDURES
A. Location Requirements ..............................................................................................................	10
B. Unpacking/Setting Up ...............................................................................................................	11
C. Dryer Enclosure Requirements ..................................................................................................	13
D. Fresh Air Supply Requirements .................................................................................................	14
E. Exhaust Requirements ...............................................................................................................	15
F. Electrical Information ................................................................................................................	21
G. Gas Information ........................................................................................................................	25
H. Steam Information .....................................................................................................................	29
I. Preparation For Operation/Start-Up ..........................................................................................	33
J. Preoperational Tests ..................................................................................................................	34
K. Compressed Air Requirements ...................................................................................................	37
L. Shut Down Instructions ..............................................................................................................	38
SECTION IV
SERVICE/PARTS INFORMATION
A. Service .....................................................................................................................................	39
B. Parts .........................................................................................................................................	39
SECTION V
WARRANTY INFORMATION

A. Returning Warranty Card(s) ......................................................................................................	40
B. Parts .........................................................................................................................................	40
C. Returning Warranty Card(s) ......................................................................................................	40

SECTION VI
ROUTINE MAINTENANCE
A. Cleaning ...................................................................................................................................	42
B. Adjustments ..............................................................................................................................	44
C. Lubrication ...............................................................................................................................	44
SECTION VII
REVERSING TIMER SPIN/DWELL ADJUSTMENTS ....................................	45
SECTION VIII
DATA LABEL LOCATION/INFORMATION ......................................................	46
SECTION IX
PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT
COMPONENTS ........................................................................................................	48

SECTION I

IMPORTANT INFORMATION

A. RECEIVING and HANDLING

The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further before delivering carrier leaves.

Dryers damaged in shipment:

1.ALL dryers should be inspected upon receipt and before they are signed for.

2.If there is suspected damage or actual damage, the trucker's receipt should be so noted.

3.If the dryer is damaged beyond repair, it should be refused. Those dryers which were not damaged in a damaged shipment should be accepted, but the number received and the number refused must be noted on the receipt.

4.If you determine that the dryer was damaged after the trucker has left your location, you should call the delivering carrier's freight terminal immediately and file a claim. The freight company considers this concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult when more than a day or two passes after the freight was delivered. It is your responsibility to file freight claims. Dryer/ parts damaged in transit cannot be claimed under warranty.

5.Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end. ADC assumes no responsibility for freight claims or damages.

6.If you need assistance in handling the situation, please contact the ADC Traffic Manager at [phone].

IMPORTANT: The dryer must be transported and handled in an upright position at all times.

3

B. SAFETY PRECAUTIONS

WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.

WARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY or FIRE COULD RESULT.

1.DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2.Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.

3.WHAT TO DO IF YOU SMELL GAS...

a.DO NOT try to light any appliance.

b.DO NOT touch any electrical switch.

c.DO NOT use any phone in your building.

d.Clear the room, building, or area of ALL occupants.

e.IMMEDIATELY call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

f.If you cannot reach your gas supplier, call the fire department.

4.Installation and service must be performed by a qualified installer, service agency, or gas supplier.

5.Dryer(s) must be exhausted to the outdoors.

6.Although ADC produces a very versatile machine, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.

WARNING: Dry only water-washed fabrics. DO NOT dry articles spotted or washed in dry cleaning solvents, a combustible detergent, or "all purpose" cleaner.

EXPLOSION COULD RESULT.

WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax.

EXPLOSION COULD RESULT.

WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvent will create a fire hazard.

WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubberlike materials. Drying in a heated basket (tumbler) may damage plastics or rubber and also may be a fire hazard.

4

7.A program should be established for the inspection and cleaning of lint in the burner area, exhaust duct work, and area around the back of the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.

WARNING: The collection of lint in the burner area and exhaust duct work can create a potential fire hazard.

8.For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70-LATEST EDITION.

NOTE: Failure to do so will VOID THE WARRANTY.

9.UNDER NO CIRCUMSTANCES should the dryer door switches, the lint drawer switch, or the heat safety circuit ever be disabled.

WARNING: PERSONAL INJURY or FIRE COULD RESULT.

10.This dryer is not to be used in the presence of dry cleaning solvents or fumes.

11.Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING: Articles left in the dryer after the drying and cooling cycles have been complete can create a fire hazard.

12.DO NOT operate steam dryers with more than 125 PSI steam pressure. Excessive steam pressure can damage the steam coil and/or harm personnel.

13.Replace leaking flexible steam hoses or other fixtures immediately. DO NOT operate the dryer with leaking flexible hoses. PERSONAL INJURY MAY RESULT.

14.READ and FOLLOW ALL CAUTION and DIRECTION LABELS ATTACHED TO THE DRYER.

WARNING: YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GAS SUPPLY or THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, or TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration)

STANDARDS.

5

SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION

A. SPECIFICATIONS

MAXIMUM CAPACITY (DRY WEIGHT)				170 lbs.				77.26 kg
BASKET (TUMBLER) DIAMETER				51-1/2"				130.81 cm
BASKET (TUMBLER) DEPTH				42-1/2"				107.95 cm
BASKET (TUMBLER) MOTOR				1-1/2 HP				1.12 kw
BLOWER (FAN/IMPELLOR) MOTOR				7-1/2 HP				5.6 kw
DOOR OPENING (DIAMETER)				31-3/8"				79.7 cm
BASKET (TUMBLER) VOLUME				51.2 cu. ft.				1.45 cu.m.
DRYERS PER 20'/40' CONTAINER							3/7
DRYERS PER 45'/48' TRUCK							8/8
	VOLTAGE AVAILABLE			208-460v / 3ø / 3, 4w / 50/60Hz
	APPROX. WEIGHT (UNCRATED)			1,900 lbs.				861.8 kg
	APPROX. WEIGHT (CRATED)			2,066 lbs.				937.14 kg
	HEAT INPUT			550,000 btu/hr				138,600 kcal/hr
	AIRFLOW			3,700 cfm				104.8 cmm
	Inlet Pipe Size			1-1/4" F.P.T.				-
	COMPRESSED AIR VOLUME			6 cfh				.17 cmm
	COMPRESSED AIR CONNECTION			1/8" N.P.T.				-
	VOLTAGE AVAILABLE			208-460v / 3ø / 3, 4w / 50/60Hz
	APPROX. WEIGHT (UNCRATED)			2,053 lbs				931.2 kg
	APPROX. WEIGHT (CRATED)			2,220 lbs.				1,007 kg
	AIRFLOW			4,400 cfm				124.6 cmm
	COMPRESSED AIR VOLUME			6 cfh				.17 cmm
	COMPRESSED AIR CONNECTION			1/8" N.P.T.				-
	STEAM COMSUMPTION			BOILER HP
				NORMAL LOAD
	725 lbs/hr		329.1 kg/hr	19
	OPERATING STEAM PRESSURE			STEAM SUPPLY				STEAM RETURN
	125 psi max		8.6 bar	1-1/2"		-		1-1/2"		-

Shaded areas are stated in metric equivalents.

IMPORTANT: Gas Dryers and Steam Dryers must be provided with a clean, dry, regulated 80 PSI (+/- 10 PSI) air supply.

NOTE: ADC reserves the right to make changes in specifications at any time, without notice or obligation.

6

Specifications

MLG-175 (Gas)

MLS-175 (Steam)

NOTE: ADC reserves the right to make changes in specifications at any time, without notice or obligation.

7

B. COMPONENT IDENTIFICATION

1. Dryer Front View

Illus. No. Description

1Microprocessor Control/Keyboard Panel Assembly (Controls)

2Control (Top Access) Door Assembly

3Main Door Assembly

4Lint Drawer

5Lint Door

6Wire Diagram (located behind Control Door)

7Data Label and Installation Label

8Top Console (Module) Assembly

8

Illus. No. Description

1Drive (basket) Motor

2Drive Assembly

3Blower Motor

4Idler Assembly

5Installation Label

6Data Label

7Heating Unit

9

SECTION III

INSTALLATION PROCEDURES

Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: National Fuel Gas Code ANSI.Z223.1-LATEST EDITION and/or National Electric Code ANSI/NFPA NO. 70-LATEST EDITION.

A. LOCATION REQUIREMENTS

Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1-LATEST EDITION.

1.The dryer must be installed on a sound level floor capable of supporting its weight. It is recommended that carpeting be removed from the floor area that the dryer is to rest on.

2.The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.

3.The dryer is for use in noncombustible locations.

4.Provisions for adequate air supply must be provided as noted in this manual (refer to Fresh Air Supply in

Section D).

5.Clearance provisions must be made from combustible construction as noted in this manual (refer to Dryer Enclosure Requirements in Section C).

6.Provisions must be made for adequate clearances for servicing and for operation as noted in this manual (refer to Dryer Enclosure Requirements in Section C).

7.Dryer must be exhausted to the outdoors (refer to Exhaust Requirements in Section E).

8.Dryer must be located in an area where correct exhaust venting can be achieved as noted in the manual refer to Exhaust Requirements in Section E).

IMPORTANT: Dryer should be located where a minimum amount of exhaust duct will be necessary.

10

B. UNPACKING/SETTING UP

Remove protective shipping material (i.e., plastic wrap, and/or optional shipping box) from dryer.

IMPORTANT: Dryer must be transported and handled in an upright position at all times.

The dryer can be moved to its final location while still attached to the skid or with the skid removed. To un-skid the dryer, locate and remove the four (4) lag bolts securing the base of the dryer to the wooden skid. Two (2) are at the rear base, and two (2) are located in the bottom of the lint chamber. To remove the two (2) lag bolts located in the lint chamber area, remove the lint drawer and the three (3) Phillips head screws securing the lint door in place.

1.Leveling Dryer

a.To level the dryer, place 4-inch metal shims or other suitable material under the base pads. It is suggested that the dryer be tilted slightly to the rear (refer to the illustration above).

b.The V-belts are disconnected from the tumbler drive motor for shipping. Reconnect V-belts before starting the dryer.

11

2.If more headroom is needed when moving the dryer into position, the top console (module) may be removed. a. To Remove Top Console (module)...

1)Disconnect the ground wire (A in the illustration below) located at the rear upper left corner of the dryer.

2)Remove the eight (8) sets of nuts and washers (B in the illustration below) holding the console (module) to the base.

3)Disconnect the white plug (C in the illustration below) connector located on the top of the rear electric service/relay box (provides power to the heat circuit).

4)Disconnect air connection from the 3-way micro valve.

5)Lift the console (module) off of the dryer base.

IMPORTANT: The dryer must be transported and handled in an upright position at all times.

12

C. DRYER ENCLOSURE REQUIREMENTS

Even though a 12-inch clearance is acceptable, it is recommended that the rear of the dryer be positioned approximately two (2) feet (24-inches) from the nearest obstruction (i.e., wall) for ease of installation, maintenance, and service. Bulkheads and partitions should be made from noncombustible materials. The clearance between the bulkhead header and the dryer must be a minimum of four (4) inches and must not extend more than four (4) inches to the rear of the front. A 2-inch clearance is required between the bulkhead facing and the top of the dryer.

NOTE: Bulkhead facing should not be installed until after the dryer is in place. Ceiling area must be located a minimum of 12-inches above the dryer top console (module) and 18-inches for steam models.

NOTE: When fire sprinkler systems are located above the dryers, a minimum of 18-inches above the dryer console (module) is required. Dryers may be positioned side wall to side wall, however, 1 or 2-inches is suggested for ease of installation and maintenance. Allowances must be made for the opening and closings of the control door and the lint door.

13