Amana Menumaster DEC11E2 Service Manual

Service Training Manual

Compact Models

DEC - 50 Hz

CHDC - 50Hz (Chinese Oven )

September 2011

16400016

Table of Contents

Important Safety Information.........................................................................................2-5

!"#$%#&'$()*++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++,

-)*'&..&'$()+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++,

Quick Start Reference Guide......................................................................................9-10

/(0!()")'*++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++123425 6$*&**"07.8++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++2942: /&!&#$'(;1<16$(="1>(#&'$()1 <?1@:@32@@9A91B;$(;1&)=1CD'";++++++++++++++++++++++++++++++++++++++++32 /&!&#$'(;1<16$(="1>(#&'$()1 <?122@E2@@2F31&)=1G&;.$";++++++++++++++++++++++++++++++++++++++++++++++33 /&!&#$'(;1<16$(="1>(#&'$()1 <?122@E2@@2FE1&)=1CD'";+++++++++++++++++++++++++++++++++++++++++++++++++3E C$;H(I++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++3F /(0!()")'1J"*'$)K1B;(#"=L;"*++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++3,4E2 J;(L7."*M(('$)K++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++EE4EF N$;$)K1&)=1 #M"0&'$#16$&K;&0*+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++E,4AA

Important Safety Information

Important Information

Important Notices for Servicers and Consumers

ACP will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualied service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBLITY TO REVIEW ALL

APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.

! WARNING

To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid electrical shock.

To locate an authorized servicer please contact:

ComServ Support Center

Web Site Telephone Number

WWW.ACPSOLUTIONS.COM

E-Mail: commercialservice@acpsolutions.com

Recognize Safety Symbols, Words, and Labels

....................... 1-866-426-2621 or 319-368-8195

DANGER!

DANGER— Immediate hazards which WILL result in severe personal injury or death.

WARNING!

WARNING— Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION

CAUTION— Hazards or unsafe practices which COULD result in minor personal injury, product or property

damage.

Important Safety Information

WARNING

Read the following information to avoid possible exposure to microwave radiation:

The basic design of the Microwave Oven makes it an inherently safe device to both use and service. However, there are some precautions which should be followed when servicing the microwave to maintain this safety. These are as follows:

1. Always operate the unit from an adequately grounded outlet. Do not operate on a two-wire extension cord.

8. Do not for any reason defeat the interlock switches there is not valid reason for this action at any time; nor will it be condoned by ACP.

2. Before servicing the unit (if unit is operable) perform the microwave leakage test.

3. The oven should never be operated if the door does not t properly against the seal, the hinges or hinge bearings are damaged or broken; the choke is damaged, (pieces missing, etc.); or any other visible damage can be noted. Check the choke area to ensure that this area is clean and free of all foreign matter.

4. If the oven operates with the door open and produces microwave energy, take the following steps: A. Tell the user not to operate the oven. B. Contact ACP ComServ

5. Always have the oven disconnected when the outer case is removed except when making the "live" tests called for in the Service Manual. Do not reach into the equipment area while the unit is energized. Make all connections for the test and check them for tightness before into the outlet.

6. Always ground the capacitors on the magnetron lter box with an insulated-handle screwdriver before working in the high voltage area of the equipment compartment. Some types of failures will leave a charge in these capacitors and the discharge could cause a reex action which could make you injure yourself.

immediately.

plugging the cord

9. IMPORTANT: Before returning a unit to a customer, be sure to check for proper switch interlock action.

10. The Microwave Oven should never be operated with any components removed and/or bypassed or when any of the safety interlocks are found to be defective, or when any of the seal surfaces are defective, missing, or damaged.

11. All microwave ovens meet all requirements of the radiation control for Health and Safety Act of

1968. Due to measurement uncertainties, the maximum leakage for the eld will be 4mw/cm .

12. To ensure that the unit does not emit excessive microwave leakage and to meet the Department of Health and Human Services guidelines, check the oven for microwave leakage using a microwave oven leakage meter that complies with US Government CDRH / FDA / DHHS requirements and or any other local government requirements. The maximum leakage level allowed by ACP is 4mw/cm .

13. If servicer encounters an emission reading over 4mw/cm2, the servicer is to cease repair and contact the ACP ComServ Department immediately for further direction. ACP will contact the proper Government Agency upon verication of the test results.

7. Always remember that in the area of the transformer there is HIGH VOLTAGE. When the unit is operating keep this area clear and free of anything which could possibly cause an arc or ground, etc.

IMPORTANT SAFETY INSTRUCTIONS

Recognize this symbol as a SAFETY message

WARNING

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counter.

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PRECAUTIONS TO AVOID POSSIBLE

EXPOSURE TO EXCESSIVE MICROWAVE

ENERGY

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B. DO NOT1!.&#"1&)81(7R"#'17"'I"")1'M"1(O")1D;()'1D&#"1&)=1'M"1=((;1'((1&..(I1*($.1(;1#."&)";1;"*$=L"1'(1

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C. DO NOT1(!";&'"1'M"1(O")1$D1$'1$*1=&0&K"=+1-'1$*1!&;'$#L.&;.81$0!(;'&)'1'M&'1'M"1(O")1=((;1#.(*"1!;(!";.81&)=1

'M&'1'M";"1$*1)(1=&0&K"1'(1'M"S

2+1 =((;1T7")'U 3+1 M$)K"*1&)=1.&'#M"*1T7;(Q")1(;1.((*")"=U E+1 =((;1*"&.*1&)=1*"&.$)K1*L;D&#"*+

6+1 JM"1(O")1*M(L.=1)('17"1&=RL*'"=1(;1;"!&$;"=1781&)8()"1"P#"!'1!;(!";.81VL&.$%"=1*";O$#"1!";*())".+

SAVE THESE INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

WARNING

J(1&O($=1;$*Q1(D1%;"1$)1'M"1(O")1#&O$'8S

&+1 6Y1?YJ1(O";#((Q1D((=+1/&;"DL..81&''")=1(O")1

IM")1!&!";e1!.&*'$#e1(;1('M";1#(07L*'$7."1 0&'";$&.*1&;"1!.&#"=1$)*$="1'M"1(O")1'(1D&#$.$'&'"1 #((Q$)K+

7+1 W"0(O"1I$;"1'I$*'4'$"*1D;(01!&!";1(;1!.&*'$#1

7&K*17"D(;"1!.&#$)K17&K1$)1(O")+

c. ID10&'";$&.*1$)*$="1'M"1(O")1$K)$'"e1Q""!1(O")1

=((;1/>Y G6e1'L;)1(O")1(DD1&)=1=$*#())"#'1 'M"1!(I";1#(;=e1(;1*ML'1(DD1!(I";1&'1'M"1DL*"1(;1 #$;#L$'17;"&Q";1!&)".+

=+1 6Y1?YJ1L*"1'M"1#&O$'81D(;1*'(;&K"+16Y1?YJ1

."&O"1!&!";1!;(=L#'*e1#((Q$)K1L'")*$.*e1(;1D((=1 $)1'M"1#&O$'81IM")1)('1$)1L*"+

CAUTION

J(1&O($=1!";*()&.1$)RL;81(;1!;(!";'81=&0&K"e1(7*";O"1'M"1D(..(I$)KS

>$VL$=*1*L#M1&*1I&'";e1#(DD""e1(;1'"&1&;"1&7."1'(1 7"1(O";M"&'"=17"8()=1'M"17($.$)K1!($)'1I$'M(L'1 &!!"&;$)K1'(17"17($.$)K1=L"1'(1*L;D&#"1'")*$()1(D1'M"1 .$VL$=+1\$*$7."17L77.$)K1(;17($.$)K1IM")1'M"1#()'&$)";1 $*1;"0(O"=1D;(01'M"10$#;(I&O"1(O")1$*1)('1&.I&8*1 !;"*")'+1Jc- 1/Y[>61WG [>J1-?1\GWa1cYJ1 >-i[-6 1 [66G?>a1]Y->-?`1Y\GW1NcG?1C1 BYY?1YW1YJcGW1[JG? ->1- 1-? GWJG61-?JY1 JcG1>-i[-6+1J(1;"=L#"1'M"1;$*Q1(D1$)RL;81'(1!";*()*S

$U11 6(1)('1(O";M"&'1'M"1.$VL$=+ $$U11 '$;1'M"1.$VL$=17('M17"D(;"1&)=1M&.DI&81'M;(LKM1

M"&'$)K1$'+

$$$U11 6(1)('1L*"1*';&$KM'4*$="=1#()'&$)";*1I$'M1)&;;(I1

)"#Q*+

$OU11 CD'";1M"&'$)Ke1&..(I1'M"1#()'&$)";1'(1*'&)=1$)1'M"1

0$#;(I&O"1(O")1D(;1&1*M(;'1'$0"17"D(;"1;"0(O$)K1 'M"1#()'&$)";+

OU11 [*"1"P';"0"1#&;"1IM")1$)*";'$)K1&1*!(()1(;1

('M";1L'")*$.1$)'(1'M"1#()'&$)";+

WARNING

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&)=17"1M&f&;=(L*1'(1M&)=."+

3+1 6(1)('1#((Q1(;1;"M"&'1"KK*1$)1*M"..1(;1I$'M1

&)1L)7;(Q")18(.Q1L*$)K10$#;(I&O"1")";K8+1 B;"**L;"10&817L$.=1L!1&)=1";L!'+1B$";#"18(.Q1 I$'M1D(;Q1(;1Q)$D"17"D(;"1#((Q$)K+

E+1 B$";#"1*Q$)1(D1!('&'("*e1'(0&'("*e1&)=1*$0$.&;1

D((=*17"D(;"1#((Q$)K1I$'M10$#;(I&O"1")";K8+1 NM")1*Q$)1$*1!$";#"=e1*'"&01"*#&!"*1"O").8+1

A+1 6(1)('1(!";&'"1"VL$!0")'1I$'M(L'1.(&=1(;1D((=1

$)1(O")1#&O$'8+1

5. _$#;(I&O"1!(!#(;)1*M(L.=1)('17"1!(!!"=1$)1

(O")+

5+1 6(1)('1L*"1;"KL.&;1#((Q$)K1'M";0(0"'";*1$)1

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9+1 6(1)('1L*"1&.L0$)L01D($.1$)1(O")

:+1 ?"O";1L*"1!&!";e1!.&*'$#e1(;1('M";1#(07L*'$7."1

0&'";$&.*1'M&'1&;"1)('1$)'")="=1D(;1#((Q$)K+1

2@+1 NM")1#((Q$)K1I$'M1!&!";e1!.&*'$#e1(;1('M";1

#(07L*'$7."10&'";$&.*e1D(..(I10&)LD&#'L;";j*1 ;"#(00")=&'$()*1()1!;(=L#'1L*"+

22+116(1)('1L*"1!&!";1'(I".*1IM$#M1#()'&$)1)8.()1(;1

('M";1*8)'M"'$#1%7";*+1c"&'"=1*8)'M"'$#*1#(L.=1 0".'1&)=1#&L*"1!&!";1'(1$K)$'"+

23+116(1)('1M"&'1*"&."=1#()'&$)";*1(;1!.&*'$#17&K*1$)1

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2E+1 J(1&O($=1!&#"0&Q";10&.DL)#'$()e1#()*L.'1

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2A+1 C)1&L'M(;$f"=1*";O$#";1_[ J1$)*!"#'1"VL$!0")'1

&))L&..8+1W"#(;=1&..1$)*!"#'$()*1&)=1;"!&$;*1D(;1 DL'L;"1L*"+

SAVE THESE INSTRUCTIONS

DEC 50 Hz Specications

Power Specication

· Input

· Output

· Consumption

Oven Dimensions

· Weight

Installation

· Unpacking the oven

· Radio Interference

!"#$%#&'$()*

Models DEC11E2 DEC14E2

CHDC5142

DEC18E2

CHDC5182

DEC21E2

CHDC5212

Power Source

\(.'&K"1C/ 3E@\ 3E@\ 3E@\ 3E@\ C0!";&K" 251C 251C 251C 251C X;"VL")#8 F@1cf F@1cf F@1cf F@1cf $)K."1BM&*"e1E1I$;"1K;(L)="= X X X X B.LK1/()%KL;&'$()1<1/(;=1 /GG1,<,1 /GG1,<,1

/c-?C

/GG1,<,

/c-?C1

/GG1,<,

Power Output

?(0$)&.10$#;(I&O"1")";K81

1100 W 2A@@1N 29@@1N 2100 W

T-G/,@FU _$)$0L01'"0!";&'L;"1;$*" F+Fk/1<122kX11 11,+Fk/1<2AkX 2@k/1<129kX 22+Fk/1<132kX Y!";&'$)K1X;"VL")#8 3AF@1_cf 3AF@1_cf 3AF@1_cf 3AF@1_cf

Power Consumption

/((Q1/()=$'$()1_$#;(I&O" 2000 W 2300 W 2900 W 3100 W

Dimensions Cabinet

N$='M 1A2:1T251lbU 111A2:1T251lbU A2:1T251lbU A2:1T251lbU c"$KM' 1EAE1T2ElbU 11EAE1T2ElbU EAE1T2ElbU EAE1T2ElbU 6"!'M 1FA:1T321mbU 1FA:1T321mbU FA:1T321mbU FA:1T321mbU

Cavity Dimensions

N$='M 1EE@1T2EbU 1EE@1T2EbU EE@1T2EbU EE@1T2EbU c"$KM' 12,21T51nbU 112,21T51nbU 2,21T51nbU 2,21T51nbU 6"!'M 1E@F1T23bU 11E@F1T23bU E@F1T23bU E@F1T23bU

Weight

Crated 391QK+1T531.7*+U11 1EE1QK+1T,E1.7*+U EA1QK+1T,A1.7*+U EA1QK+1T,A1.7*+U [)#;&'"= 3F1QK+1TF51.7*+U 1E@1QK+1T5,1.7*+U E21QK+1T591.7*+U E21QK+1T591.7*+U

Installation

Unpacking Oven

o1 -)*!"#'1(O")1D(;1=&0&K"1*L#M1&*1=")'*1$)1=((;1(;1

=")'*1$)*$="1(O")1#&O$'8+1

o1 W"!(;'1&)81=")'*1(;17;"&Q&K"1'(1*(L;#"1(D1!L;#M&*"1

$00"=$&'".8+16(1)('1&''"0!'1'(1L*"1(O")1$D1=&0&K"=+ o1 W"0(O"1&..10&'";$&.*1D;(01(O")1$)'";$(;+ o1 -D1(O")1M&*17"")1*'(;"=1$)1"P';"0".81#(.=1&;"&e1I&$'1&1

D"I1M(L;*17"D(;"1#())"#'$)K1!(I";+1

Radio Interference

_$#;(I&O"1(!";&'$()10&81#&L*"1$)'";D";")#"1'(1;&=$(e1 '"."O$*$()e1(;1*$0$.&;1&1(O")+1W"=L#"1(;1".$0$)&'"1 $)'";D";")#"1781=($)K1'M"1D(..(I$)KS o1 /."&)1=((;1&)=1*"&.$)K1*L;D&#"*1(D1(O")1&##(;=$)K1'(1

$)*';L#'$()*1$)1Z/&;"1&)=1/."&)$)Kb1*"#'$()+

o1 B.&#"1;&=$(e1'"."O$*$()e1"'#+1&*1D&;1&*1!(**$7."1

D;(01(O")+

o1 [*"1&1!;(!";.81$)*'&.."=1&)'"))&1()1;&=$(e1'"."O$*$()e1"'#+1

'(1(7'&$)1*';()K";1*$K)&.1;"#"!'$()+

DEC 50 Hz Quick Start

Reference Guide

Control Panel

· Programming items

Clean Filter

· Settings

User Options

· Changing options

· Factory presets

CLEAN FILTER

This oven displays CLEAN FILTER

message displays ACP recommends

Quick Start Reference Guide

Refer to Product Safety Manual for Safety Statements

Complete Owner’s Manual available online

Oven Clearances

A—For North American (UL/CSA) models, allow at least 7” (17.8 cm) of clearance around top of oven. For International (50 Hz) models, allow at least 7” (17.8 cm) of clearance around top of oven. Proper

off the message. The message will

stop displaying automatically after

24 hours. Depending on microwave

use and environmental conditions,

properly and life of electrical parts is reduced. B—Allow at least 2

discharge on back of oven and back wall. C—Allow at least 7” (17.8 cm) around sides of oven.

16” (6.5 cm) between air

So...how do I use it?

more frequently. Once the frequency

is determined, set the option for the

appropriate time frame.

Preprogrammed Pads

To cook food using

preprogrammed cooking sequences.

1. Open oven door and place

food in oven. Close door.

2. Press desired pad.

3. Oven begins to cook.

4. At end of cooking cycle oven beeps and shuts off.

X2 Programming

(some models)

To change the cooking factor:

1. Open oven door.

2. Press and hold pad 1 for approximately 5 seconds.

3. Press pad to be reprogrammed.

4. Press the X2 pad.

5. Press a numbered pad to change the cooking factor. Cooking factor can be set from

10% to 100%.

Default is 80%. Pad 5 would change the

cooking factor to 50%.

6. Press START pad to save changes.

The switching operation of this microwave oven can cause voltag der unfavorable voltage supply

conditions can have adverse effects. This device is intended for the connection to a power supply system with a maximum permissable system impedance

Zmax of 0.31 Ohms

the requirement above. If necessary, the user can ask the public power supply company for the system impedance at the interface point.

Time Entry

wer

vel

Sta

Manual Operation

1. Open oven door and place food in oven. Close door.

2. Press TIME ENTRY pad and enter cooking time.

3. Press POWER LEVEL pad to program level of microwave power if desired. For a lower microwave power, press pads 1 (for 10%),

through 9 (for 90%), or 0 for no microwave energy.

NOTE: Press POWER LEVEL pad once to return to 100% microwave

power.

4. Press START pad.

5. At end of cooking cycle oven beeps and shuts off.

Programming Items

1. Open oven door.

2. Press and hold pad 1 for approximately 5 seconds.

3. Press pad to be reprogrammed.

4. Enter cooking time by using the number pads.

5. Press POWER LEVEL pad to program level of microwave power if desired. For a lower microwave power, press pads 1 (for 10%),

through 9 (for 90%), or 0 for no microwave energy.

NOTE: Press POWER LEVEL pad once to return to 100% microwave

power.

6. Press TIME ENTRY pad to add up to four additional cooking stages.

Total cooking time cannot exceed 60 minutes. Enter cook time and power level as in steps 4 and 5.

7. Press START pad to set new programming changes to the pad.

NOTE: To discard changes, press STOP/RESET pad or close oven door.

X2 Pad (some models)

1. Open oven door and place food in oven. Close door.

2. Press X2 pad.

3. Press desired preprogrammed pad or pad sequence.

4. Oven begins cooking. Displayed cooking time is the total of original cooking time and added X2 time.

Stop/Reset

Quick Start Reference Guide

Refer to Product Safety Manual for Safety Statements

Complete Owner’s Manual available online

Can I change an option?

Options such as single or double pad programming, beep volume, and maximum cooking time can be changed to suit individual preferences.

To change options:

DO NOT power spray

1. Open oven door. If door is closed or STOP/RESET pad is pressed before programming is

complete, changes are discarded and microwave exits programming mode.

2. Press and hold pad 2 for approximately 5 seconds.

This begins options mode. Microwave will beep and OPTIONS: displays.

3. Press number pad that controls option to be changed.

See table below for options. Current option will display.

4. Press number pad again to change the option.

No metal pans

Each time pad is pressed, option will change. Match code displayed with code for desired option.

5. Press START pad to save changes.

To change additional options, repeat steps 3 and 4. Changes appear after door is closed or STOP/RESET pad is

pressed.

Numbered Pads Display Options (Factory Settings in Bold)

End of Cycle Beep

Speaker Volume

Key Beep

Keyboard Enable

Window

Add Time During

Heating

Reset Door Open

Maximum Heating Time

Manual Operation

Double Digit Operation

Clean Filter Message

OP:10

OP:11

OP:12

OP:20

OP:21

OP:22

OP:23

OP:30

OP:31

OP:40

OP:41

OP:42

OP:43

OP:50

OP:51

OP:60

OP:61

OP:70

OP:71

OP:80

OP:81

OP:90

OP:91

OP:00

OP:01

OP:02

OP:03

3 second continuous beep.

Continuous beep until door is opened.

5 beeps bursts until door is opened.

Eliminates beep.

Sets volume to low.

Sets volume to medium.

Sets volume to high.

Prevents beep when pad is pressed.

Allows beep when pad is pressed.

15 seconds after oven door is opened, keyboard disabled.

30 seconds after oven door is opened, keyboard disabled.

1 minute after oven door is opened, keyboard disabled.

2 minutes after oven door is opened, keyboard disabled.

Prevents adding heating time while oven is heating.

Allows heating time to be changed while oven is heating when a memory pad is pressed.

Allows oven to resume heating time countdown after door is opened during cycle.

Cancels heating time count down after door is opened during cycle.

Allows 60 minutes of heating time.

Allows 10 minutes of heating time.

Allows use of preprogrammed pads only.

Allows use of manual time entry and preprogrammed pads.

Allows 10 (0-9) preprogrammed pads.

Allows 100 (00-99) preprogrammed pads.

Do not display message.

Display message for 24 hours every 7 days.

Display message for 24 hours every 30 days.

Display message for 24 hours every 90 days.

DEC 50 Hz Components

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Interlock Switch Assembly

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