Amana SXD25S2, SRD20S4, SBD20TP, SBD20TPS, SX22S Service

...

Service

Side-by-Side “S” Model Refrigerators

Refer to Technical Sheet for values and wiring schematics.

Models and manufacturing

numbers in this manual

SXD25S2 P1303513W SBD20S4 P1190007W SBD20TP P1190009W SBD20TPS P1190008W SRD20S4 P1190816W SX22S P1190213W SGD22T P1303514W SCD22TB P1303515W SXD22S2 P1303512W SRD22S3 P1190327W SS25T P1194004W SCD25T P1303516W SQD25V P1314202W SRD25S3 P1190325W SBDE20S4SW P1190906W SX25S P1190214W SRD25VP P1190326W SRD25VPS P1190331W SBI20TP P1190711W SBI20TPS P1190712W SBDE20TP P1190905W SRD22VPS P1190330W SSD25T P1314201W SBI20S2 P1190710W SXD27T P1302802W SBIE20TPS P1190709W SBIE20TP P1190708W SRD22VP P1190328W SRD27S2 P1190329W SCD25TB P1303517W SM22TB P1190215W

This manual is to be used by qualified appliance technicians only. Amana does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.

RS1300003

Revision 0

December 1997

Important Information

Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE

INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.

To avoid risk of serious injury or death, repairs should not be attempted by unauthorized personnel, dangerous conditions (such as exposure to electrical shock) may result.

Amana will not be responsible for any injury or property damage from improper service procedures. If preforming service on your own product, assume responsibility for any personal injury or property

damage which may result.

Important Information

Important Notices for Consumers and Servicers

WARNING

CAUTION

To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:

CONSUMER AFFAIRS DEPT. OR 1-319-622-5511 or (1-800-843-0304) AMANA REFRIGERATION, INC. CALL and ask for AMANA, IOWA 52204 Consumer Affairs

If outside the United States contact:

AMANA ATTN: CONSUMER AFFAIRS DEPT. AMANA, IOWA 52204, USA Telephone: (319) 622-5511 Facsimile: (319) 622-2180 TELEX: 4330076 AMANA CABLE: "AMANA", AMANA, IOWA, USA

Recognize Safety Symbols, Words, and Labels

DANGER

DANGER—Immediate hazards which WILL result in severe personal injury or death.

WARNING

WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION

CAUTION—Hazards or unsafe practices which COULD result in minor personal injury or product or property

damage.

RS1300003 Rev. 0 2 December 1997

Table of Contents

Important Information .................................................. 2

USER OPERA TION

Electrical Requirements................................................ 5

Model Identification....................................................... 5

Proper Disposal of Your Refrigerator ............................ 5

Installation Instructions ................................................. 6

Controls ........................................................................ 8

Fresh Food Features .................................................... 9

Ice ‘N’ Water™ Dispenser (some models).................. 15

Water Dispenser Operation...................................15

Care and Cleaning...................................................... 16

Light Bulbs............................................................. 17

Normal Operating Sounds .......................................... 18

Before Calling For Service.......................................... 18

TROUBLESHOOTING

Troubleshooting Chart ................................................ 19

System Diagnosis

Pressure and Temperature Relationship Chart .....22

ELECTRONIC UNITS

Display Panel.............................................................. 23

Display Panel Operation

Keyboard Pad Functions

Entry T one............................................................ 24

Command Accepted Tone.................................... 24

Freezer Temp Pad ............................................... 24

Ref Temp Pad ...................................................... 24

Warmer Pad......................................................... 24

Colder Pad ........................................................... 24

Fast Freeze Pad................................................... 24

Max Cool Pad ...................................................... 24

Alarm Off Pad ...................................................... 24

Display Off Pad .................................................... 24

Program Mode ..................................................... 24

V acation ............................................................... 24

Electronic Functional Description

Alarms

Power Up Alarm ................................................... 25

Door Open Alarm ................................................. 25

High Temperature Alarm ...................................... 25

Thermistor Alarm ................................................. 25

Clean Condenser Light......................................... 25

Temperature Control Operation.............................26

Refrigerator and Freezer Thermistor.................... 26

Factory Freezer and Refrigerator Settings ........... 26

Damper Control.................................................... 26

Factory Set Freezer and Refrigerator Settings ..... 26

Adaptive Defrost Operation ...................................27

Program Mode

Accessing Program Mode .....................................28

EEPROM Update in Control Memory ......................... 28

Mode A Functions

Reading Temperature Display .............................. 28

Freezer Thermistor Temperature ......................... 28

Refrigerator Thermistor Temperature................... 28

Mode B Functions

Automatic Keyboard Function .............................. 28

Door Alarm Delay................................................. 28

Max Cool Run Time Duration ............................... 28

Fast Freeze Run Time Duration ........................... 28

Temperature Offset Calibration ............................ 29

Defrost Mode Selection ........................................ 29

Forced Defrost ..................................................... 29

Forced Pulldown (Compressor Start) ................... 29

Exiting Program Mode...........................................29

Electronic T esting

Electronic Testing Mode ........................................30

Forced Defrost Start............................................. 30

Forced Compressor Start..................................... 30

Evaporator Fan Suppression................................ 30

Refrigeration and Defrost Component Checks Made

at High Voltage Board ...........................................32

Freezer Compartment Theory of Operation ..........33

Refrigerator Compartment Theory of Operation....34

Refrigerator and Freezer Compartment Theory of

Operation ..............................................................35

Adaptive Defrost Theory of Operation ...................36

COMPONENT TESTING PROCEDURES

Component Chart ....................................................... 37

SERVICE PROCEDURES

Service Equipment ..................................................... 44

Electronic Control ....................................................... 44

Drier Replacement...................................................... 44

Refrigerant Precautions

Line Piercing Valves..............................................45

Open Lines............................................................45

Compressor Operational Test ..................................... 45

Dehydrating Sealed Refrigeration System .................. 46

Leak Testing

Testing Systems Containing

Refrigerant Charge............................................... 46

Testing Systems Containing No

Refrigerant Charge............................................... 46

Restrictions

Symptoms ............................................................ 47

Testing for Restrictions......................................... 47

Evacuation and Charging ......................................48

Evacuation ...................................................... 48

Charging ......................................................... 49

Refrigerant Charge...........................................49

HFC134a Service Information

Health, Safety , and Handling ................................ 50

Comparison of CFC12/HFC134a Properties ........ 50

Replacement Service Compressor

Compressor Testing Procedures .......................... 51

Brazing ....................................................................... 51

Checking Electric Heater Assembly............................ 51

Refrigerant Flow ......................................................... 52

Air Flow ...................................................................... 54

Water Flow ................................................................. 56

Dispenser Water Temperature Chart .......................... 56

Typical External Sweat Patterns............................57

December 1997 3 RS1300003 Rev. 0

Table of Contents

Electronic Models................................................. 58

Dispenser Models .................................................58

Door Stop and Top Door Closure ......................... 58

Freezer Door Top Hinge ....................................... 58

Combination Door Closure and Lower Hinge ....... 58

Freezer Door Wiring Harness (All Non-electronic

Dispenser Models) ............................................... 59

Freezer Door Water Tube .................................... 59

Refrigerator Door ................................................. 59

Refrigerator Door Handle

(Built-in and Electronic Models)........................... 59

Refrigerator or Freezer Handle

(Free Standing Models)....................................... 59

Handle Side Door Trim Retainers......................... 60

Door Gasket......................................................... 60

Inner Door Liner ................................................... 60

Low Voltage Board ............................................... 60

Cavity Heater ....................................................... 60

Electrical Mounting Bracket.................................. 60

Water Actuator Arm ............................................. 60

Ice Actuator Arm .................................................. 60

Door Closure Delay Mechanism (Ice

and Water Models)............................................... 60

Chute Door (Ice and Water Models)..................... 60

Cabinet Components

Refrigerator Temperature Control......................... 61

Freezer Temperature Control

(Nonelectronic Models) ....................................... 61

Refrigerator Light Switch ...................................... 61

Freezer Light/Auger Motor Interlock Switch.......... 61

Refrigerator Light Lens and Light Bulbs ............... 62

Refrigerator Light Socket ..................................... 62

Freezer Light Bulb, Light Socket. ......................... 62

Center Mullion ...................................................... 62

Freezer Wire Shelf and Shelf Retainers ............... 62

Freezer Basket Slide Retainer ............................. 62

Evaporator ............................................................62

Freezer Thermistor (Electronic Models) ............... 62

Freezer Evaporator Cover.................................... 62

Defrost Thermostat (Terminator) .......................... 62

Evaporator Defrost Heater ................................... 62

Evaporator ........................................................... 63

Evaporator Fan Motor .......................................... 63

Evaporator Fan Blade .......................................... 63

Auger Motor (Ice and Water Models) ................... 63

Front Roller Assembly.......................................... 63

Rear Roller Assembly .......................................... 63

Water Valve......................................................... 64

Water Tank (Ice and Water Models)..................... 64

Shelf Support Ladders ......................................... 64

Machine Compartment

Condensate Drain Pan

(20 Cubic Foot Models Only)............................... 64

Condensate Drain Pan (All Other Models) ........... 64

Compressor ......................................................... 65

Power Switch (Electronic Models Only)................ 65

Compressor Run Capacitor

(Fan Shroud Mounted) ......................................... 65

Compressor Run Capacitor

(Control Housing Mounted) .................................. 66

Overload and Relay.............................................. 66

Condenser Fan Blade .......................................... 66

Condenser Fan Motor .......................................... 66

Condenser ........................................................... 66

ICE MAKER

Operation ..............................................................67

Specifications........................................................67

Testing Procedures ...............................................67

Shunt Connection..................................................68

Disassembly Procedures

Cover ................................................................... 68

Module, Motor , and Support Assembly................. 68

Shut-Off Arm........................................................ 68

Module and Heater Assembly .............................. 68

Fill Cup................................................................. 69

Ejector Blades or Stripper .................................... 69

Accessing Control box ......................................... 69

Water Fill Adjustment............................................70

Water Problems ....................................................70

Temperature Problems..........................................70

Servicing Thermostat ............................................70

Servicing Wire Harness ........................................71

Dual Water Valve ..................................................71

Wiring Harness .....................................................71

Ice Maker Troubleshooting Chart ..........................72

APPENDIXES Kits

RS1300003 Rev. 0 4 December 1997

User Operation Electrical Requirements

Recognize this symbol as

a safety precaution.

WARNING

To prevent electrical shock which can cause severe person injury or death this refrigerator must be properly grounded.

Electrical Grounding Instructions — This refrigerator is equipped with a three-prong (grounding) plug for protection against possible shock hazards. If a twoprong wall receptacle is encountered, contact a qualified electrician and have the two-prong wall receptacle replaced with a properly grounded threeprong wall receptacle in accordance with the National Electrical Code.

Refrigerator is designed to operate on a separate 103 to 126 volt, 15 amp., 60 cycle line.

Do not under any circumstances cut or remove the round grounding prong from the plug. Refrigerator must be grounded at all times. Do not remove warning tag from power cord.

When contacting Amana, provide product information. Product information is on the serial plate, located on (upper left corner , ceiling) of Fresh Food section. Record the following information:

Model Number: Manufacturing Number: S/N or Serial Number: Date of purchase: Dealer’s name and address:

Amana also has a network of independent authorized technicians. Locate a Factory Service Center or independent authorized Amana technician by calling 1- 800-628-5782 inside U.S.A. and 1-319-622-5511 outside U.S.A. Warranty service must be performed by an authorized Amana technician. Amana also recommends contacting an authorized Amana technician if service is required after warranty expires.

Amana offers a complete line of appliances: cooktops, dishwashers, dryers, freezers, microwave ovens, ranges, wall ovens, and washers. Amana also manufactures a complete selection of high efficiency gas furnaces plus both central and room air conditioners.

Enjoy this new Amana® refrigerator .

W ARNING

Do not use a two-prong adapter. Do not use an

extension cord.

Model Identification

Thank you for purchasing this Amana® refrigerator . Please read this Owner's Manual thoroughly . This manual provides proper maintenance information. Any questions, call the Consumer Affairs Department at 1- 800-843-0304 inside U.S.A. and 1-319-622-5511 outside U.S.A.

Complete registration card and promptly return. If registration card is missing, call the Consumer Affairs Department. Keep a copy of sales receipt for future reference.

Proper Disposal of Your Refrigerator

IMPORT AN T: Child entrapment and suffocation are not problems of the past. Junked or abandoned refrigerators are still dangerous—even if they will sit for “just a few days.” If you are getting rid of your old refrigerator , please follow the instructions below to help prevent accidents.

BEFORE YOU THROW AWA Y YOUR OLD REFRIGERA T OR OR FREEZER:

• Take off the doors.

• Leave the shelves in place so that children may not easily climb inside.

December 1997 5 RS1300003 Rev. 0

User Operation Installation Instructions

Proper installation will ensure this refrigerator operates most efficiently. Amana cannot be responsible for improper installation.

1. Remove doors if necessary.

W ARNING

To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator before removing doors. After replacing doors, connect power.

a. Remove toe grille. b. Electronic Models

Unplug wiring harness from voltage box.

d. Remove top hinge covers. (A below)

W ARNING

To avoid electrical shock which can cause severe personal injury or death, green ground wire must remain attached to hinge.

e. Electronic and Dispenser Models

Unplug top hinge wire connectors. Do not remove green ground wire from hinge. Carefully lift and remove top hinges. Do not disturb position of hinge shims. (B)

A.Wiring harness

c. Dispenser Models

Loosen water tube clamp screw. Loosen plastic water tube union nut. Pull water tube away from union nut and through tube clamp.

C.Hinge cover F.Wire connectors D.Door hinge screws G.Green ground wire E.Top hinge

f. Remove doors.

Caution

To avoid property damage, protect soft vinyl or other flooring with cardboard, rugs, or other protective material when moving refrigerator.

g. Slide appliance cart under side of refrigerator. W rap

refrigerator with blanket or pad. Thread cart strap around refrigerator and tighten. Do not overtighten strap. Move refrigerator in front of final location.

h. Rehang doors by reversing steps a–f. Use a penny

at top of doors to space doors 3/4" (18 mm) from cabinet.

A.Plastic water tube union nut B.Water tube clamp screw C.Water tube

RS1300003 Rev. 0 6 December 1997

User Operation

2. Connecting Water Supply

W ARNING

To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator before connecting water supply. After connecting water supply , connect power .

Caution

To avoid property damage, observe the following:

• Confirm water pressure to water valve is between 20 and 100 pounds per square inch.

• Tighten nut by hand to avoid cross threading. Finish tightening nuts with pliers and wrenches. Do not overtighten.

• Check for water leaks and correct if necessary before returning refrigerator to normal location and 24 hours after connecting.

Important

• Before connecting water supply , contact a plumber to connect copper tubing to household plumbing in compliance with local codes and ordinances.

• A self-piercing or 3/16" saddle valve is not recommended. Both reduce water flow , become clogged with time and may cause leaks if repair is attempted. The correct type of shut off valve requires a 1/4" hole to be drilled in water supply pipe prior to valve attachment. The manufacturer is not responsible for property damage caused by improper water connection.

Materials Required

/4" (6 mm) flexible copper tubing. Length of copper tubing must reach from water supply connection plus an additional 8' (2 m) for service loop behind refrigerator .

Procedure

1. Remove plastic cap from water valve inlet port.

Place brass nut and brass sleeve on copper tubing. Insert copper tubing into water valve inlet port. Connect brass nut on copper tubing to water valve inlet port. Confirm copper tubing is secure by pulling on copper tubing.

A. “P” clamp B. Copper tubing C. Brass nut D. Brass sleeve E. Water valve inlet connection

2. Turn on water supply to refrigerator and check for leaks. Correct any leaks.

3. Create service loop using extreme care to avoid kinks. Secure copper tubing to refrigerator cabinet with a “P” clamp.

4. Plug in power cord.

5. Move refrigerator into final location.

6. Level refrigerator and align doors.

a. Remove toe grille. b. Turn roller adjustment screw to raise or lower

refrigerator cabinet until refrigerator is stable. Some models have both front and rear adjustable rollers.

c. Models with Hinge Adjusting Cam

If tops of doors are not aligned after leveling, loosen refrigerator door hinge screws 1/2 turn. Turn cam clockwise 1 increment at a time until doors are aligned. Open and close doors. Tighten hinge screws.

December 1997 7 RS1300003 Rev. 0

A.Rear roller adjustment screw B.Door hinge screws C.Hinge adjusting cam D.Front roller adjustment screw

User Operation Controls

This refrigerator is designed to operate at normal household temperatures of 55° to 1 10°F (13° to 43°C).

Fresh Food and Deepfreeze® Controls

Fresh Food and Deepfreeze® controls are located on upper rear wall of Fresh Food® section.

A. Deepfreeze control B. Fresh food

control

When Deepfreeze® control is set to

off

, neither Fresh Food nor Deepfreeze® sections will cool. Initially , set both controls to 4. Wait 24 hours for Fresh Food and Deepfreeze® sections to reach desired temperatures. After 24 hours, adjust controls, one number at a time, as desired. 1 is warmest setting and 7 is coldest.

Setting Controls

Set controls with a household thermometer that includes temperatures between -5° to 50°F (-21° to 10°C).

Put thermometer snugly between frozen packages in Deepfreeze® section. Wait 5-8 hours. If Deepfreeze

temperature is not 0° to 2°F (-17° to -16°C), adjust control, 1 number at a time. Check again after 5-8 hours.

Put thermometer in a glass of water in middle of Fresh Food section. Wait 5-8 hours. If Fresh Food temperature is not 38° to 40°F (3° to 4°C), adjust control, 1 number at a time. Check again after 5-8 hours.

Touchmatic™ Electronic Controls (some models)

Locate power switch on right side of black box in center of cabinet behind toe grille. Turn power switch on before programming.

Touchmatic™ electronic controls are located on refrigerator between door handles. Press * pad to activate control panel. All other pads, except for

OFF

pad, remain inactive until * pad is pressed. Once

ALARM

activated, pads remain programmable for at least 10 minutes.

Fresh Food and Deepfreeze® controls are preset at 5. Wait 24 hours after connecting power for Fresh Food and Deepfreeze

sections to reach desired temperatures. After 24 hours, adjust controls as desired. 1 is warmest setting and 9 is coldest. Refer to “Setting Controls” section to set controls precisely.

• Adjust Fresh Food or Deepfreeze

temperatures by pressing * pad then

REFRIG TEMP TEMP

pad. Press

COLDER

pad or

FREEZER

WARMER

pad or

pad to adjust temperature

setting 1 level at a time. Holding down

WARMER

pad or

COLDER

pad adjusts

temperature more than 1 level at a time.

Entry Tone

Entry tone indicates a pad was pressed and command was read and accepted.

• Deactivate entry tone by pressing and holding * pad for 3 to 5 seconds. Three short beeps indicate instructions were accepted.

• Activate entry tone by pressing and holding * pad for 3 to 5 seconds.

Vacation Mode

Vacation mode defrosts refrigerator less often during extended non-use periods.

• Activate vacation mode by pressing * pad then

VACATION

pad. Indicator light

will glow.

• Deactivate vacation mode by pressing * pad then

VACATION

pad. Opening Fresh Food or Deepfreeze® door will also deactivate vacation mode.

Max Cool Mode

Max cool mode adjusts Fresh Food temperature to coldest setting. After 10 hours, Fresh Food temperature automatically returns to previous setting.

• Activate max cool mode by pressing * pad then

MAX COOL

pad. Indicator

light will glow.

• Deactivate max cool mode before automatic reset by pressing * pad then

MAX COOL

pad.

FREEZER TEMP

REFRIG TEMP

WARMER

COLDER

FRZR TEMP

REF TEMP

DOOR OPEN

HIGH TEMP

CLEAN COIL VACA TION

MAX COOL

FAST FRZ

VACATION

MAX COOL

FAST FREEZE

ALARM OFF

DISPLAY OFF

1 2 3 4 5 6 7 8

RS1300003 Rev. 0 8 December 1997

User Operation

Fast Freeze Mode

Fast freeze mode adjusts Deepfreeze® temperature to coldest setting. After 24 hours, Deepfreeze® temperature automatically returns to previous setting.

• Activate fast freeze mode by pressing * pad then

FAST FREEZE

• Deactivate fast freeze mode before automatic reset by pressing * pad then

Door Open Alarm

Door open alarm sounds and indicator light blinks if either door is open for more than 3 minutes.

• Deactivate door open alarm by pressing

OFF

pad or by closing either door.

• Activate door open alarm by pressing * pad then holding short beeps indicate instructions were accepted.

High T emperature Alarm

High temperature alarm sounds and indicator light glows if Fresh Food or Deepfreeze® temperature is high for 2 hours. A blinking light signals affected compartment. Alarm ends when proper temperature is reached.

• Deactivate high temperature alarm by pressing

ALARM OFF

pad. Indicator light will glow.

FAST FREEZE

pad for 3 to 5 seconds. Three

pad.

ALARM

Fresh Food Features

Caution

To avoid property damage, confirm shelf is secure before placing items on shelf.

Fresh Food Shelves

Models feature either glass or wire shelves. Shelves adjust up or down to meet individual storage needs. Some models feature Spillsaver™ shelves. Spillsaver shelves hold simple spills for easier cleaning.

Caution

To avoid personal injury or property damage, handle tempered glass shelves carefully . Shelves may break suddenly if nicked, scratched, or exposed to sudden temperature change.

• Remove shelves by lifting front, releasing hooks from metal track then pulling out.

• Replace shelves by inserting hooks into metal track and lowering front.

™

Thermistor Alarm

Thermistor electronically senses Fresh Food and Deepfreeze® temperatures. Thermistor alarm sounds and indicator lights scroll if Fresh Food or Deepfreeze thermistor is not operating properly .

• Deactivate display by pressing

If thermistor alarm sounds, contact an authorized Amana® technician immediately .

ALARM OFF

to confirm situation has been corrected. Alarm sounds again if thermistor is still not operating properly .

Display Lights

• Deactivate temperature display lights by pressing * pad then pressing

• Activate temperature display lights by pressing any of top 5 pads.

Clean Condenser Coil Light

Clean condenser coil light glows every 3 months as a reminder to clean condenser coils. Light automatically cancels in 72 hours.

• Deactivate clean condenser coil light before automatic reset by pressing

pad is pressed, thermistor control retests

DISPLAY OFF

ALARM OFF

pad.

ALARM OFF

pad.

EasyGlide™ shelves pull forward for easy access of items in back.

December 1997 9 RS1300003 Rev. 0

User Operation

Chiller Fresh™ System (some models)

Chiller Fresh™ system features a drawer inside a sleeve. Air circulates between drawer and sleeve. This systems keeps food fresh longer and up to 5°F (3°C) colder than Fresh Food temperature.

Chiller Fresh™ control is located below front shelf trim. Control adjusts amount of air circulating around drawer. Slide control to and to form on drawer or food on decrease Fresh Food temperature. Fresh Food control may need to be adjusted.

• Remove drawer by lifting and pulling out. Remove

• Replace shelf by inserting hooks into metal track

coldest

shelf by lifting front, releasing hooks from metal track then pulling out.

and lowering front. Use slots 8 through 11 only. Replace drawer by sliding in. Confirm boot is over air inlet in side wall.

cold

for normal Fresh Food temperature

for colder temperature. Ice crystals may

coldest

setting. Cold air can

Caution

To avoid personal injury or property damage, handle tempered glass shelves carefully . Shelves may break suddenly if nicked, scratched, or exposed to sudden temperature change.

Garden Fresh™ Crispers

Garden Fresh™ crispers keep produce fresh longer. Wrap produce tightly . Do not wash produce before placing in crispers. Excess moisture could cause produce to spoil prematurely . Do not line crispers with paper towels. Paper towels will retain moisture.

Garden Fresh™ control is located below front shelf trim. Control adjusts humidity in crispers. Slide control to for produce with leaves such as lettuce, spinach or cabbage. Slide control to as cauliflower, corn or tomatoes.

low

for produce with skins such

high

Remove shelf and garden fresh crispers by completing the following steps.

1. Open crisper.

2. Remove shelf by gently pushing up from underneath. Tilt one end up then pull out.

3. Remove crisper by lifting front while supporting underneath then pulling out.

4. Replace crispers and shelf by reversing steps 1-3.

Storage Rack (some models)

Storage rack provides convenient storage for items such as a large bottle, eggs, etc.

Depending on location of shelf, hang rack using 1 of the following methods. Rack cannot be installed next to lower Fresh Food section light bulb.

• Remove shelf by lifting front, releasing hooks from metal track then pulling out. Hang rack by inserting tabs into slots on side of shelf. Replace shelf by inserting hooks into metal track and lowering front.

RS1300003 Rev. 0 10 December 1997

User Operation

• Slide rack along side of shelf until tabs are inserted into slots.

A.Storage rack

Covered Storage Bucket (some models)

Storage bucket has a lid and removable egg tray . When tray is removed, bucket will accept items such as a standard egg carton, ice, etc.

A.Lid B. Egg tray C.Storage bucket

Dairy Center (some models)

Dairy center provides convenient storage for items such as butter, cheese, etc.

Snack Chiller (some models)

Snack chiller provides convenient storage for small items and snacks. Items are kept cooler with air circulating from Temperature Controlled Beverage Chiller™.

Temperature Controlled Beverage Chiller

(some models)

Temperature Controlled Beverage Chiller™ keeps beverages up to 5°F (3°C) colder than Fresh Food section. Air inlet allows air from Deepfreeze® section to pass to beverage chiller . Air inlet is located on interior wall of Fresh Food door.

Beverage chiller control is located on left front wall of Fresh Food section. Control adjusts amount of air circulating in beverage chiller . T urn control to normal Fresh Food temperature and to temperature.

colder

cold

for colder

™

for

December 1997 11 RS1300003 Rev. 0

User Operation

A.Fresh food section B. Temperature control

A.Tabs

• Remove beverage chiller door by removing lower door buckets. Remove door buckets by pushing tabs toward center and pulling out. Slide door down and out through bottom of door track.

• Replace beverage chiller door by sliding door up through bottom of door track. Retention glides must remain in place to replace door. Replace door buckets by sliding in until tabs lock into place.

A.Door track B . Beverage chiller door

Door Buckets

Door buckets adjust to meet individual storage needs.

• Remove door buckets by pushing tabs toward center and pulling out.

• Replace door buckets by sliding in until tabs lock into place.

Door Shelves

• Remove slide-style door shelves by lifting ends up andpulling out.

• Replace slide-style door shelves by placing shelf on glides and sliding down.

A.Shelf glide

• Remove hook-style door shelves by lifting ends and releasing hooks on bottom of shelf.

• Replace hook-style shelves by inserting hooks and lowering bottom of shelf. Push down on ends.

RS1300003 Rev. 0 12 December 1997

User Operation

Caution

Deepfreeze® Features

Caution

To avoid property damage, confirm shelf is secure before replacing items on shelf.

Automatic Ice Maker (some models)

• Confirm ice bucket is in place and ice maker arm is down.

To avoid property damage, confirm shelf is secure before replacing items on shelf.

Adjustable Divider (Some models)

Adjustable divider keeps items in place and adjusts to meet individual storage needs. Divider fits in any door bucket or door shelf.

A.Adjustable divider

A.Off position B. On position

• After Deepfreeze® section reaches normal temperature, ice maker fills with water and begins operating. Allow 24-48 hours after installation before first harvest of ice. Ice maker produces 7 to 9 harvests of ice in a 24-hour period under ideal conditions.

• After ice is formed, ice maker drops ice cubes into ice storage bucket. During ice production, ice maker arm raises and lowers. When ice storage bucket is full, ice maker arm turns ice maker off. Discard first 3 harvests of ice after initially connecting refrigerator to household water supply and after extended periods of non-use.

• Stop ice production by raising ice maker arm. A definite click is heard when proper position is reached. Ice maker arm will remain in off position until pushed down.

December 1997 13 RS1300003 Rev. 0

User Operation

Caution

To avoid damage to ice maker, observe the following:

• Do not force ice maker arm down or up.

• Do not place or store anything in ice storage bucket.

Deepfreeze® Rack (some models)

Deepfreeze® rack holds ice cube trays and provides additional storage.

• Remove Deepfreeze® rack by lifting rack and pushing front hooks in to release hooks from shelf. Pull front of rack down. Push hooks in to release back hooks from shelf. Slide rack off shelf.

• Replace Deepfreeze® rack by pushing back hooks in and placing hooks over shelf. Push front hooks in and place hooks over shelf.

A.Wire shelve B. Wire baskets

Door Dikes (some models)

Door dikes snap out for easy removal of Deepfreeze shelves and baskets.

• Remove door dike by pulling out.

• Replace door dike by aligning dike with extrusions on Deepfreeze® door . Push until dike snaps in place.

A.Freezer shelf B. Deepfreeze

Stor-Mor® System

Wire shelves and baskets slide out for easy access of items in back and can be rearranged to meet individual storage needs.

• Remove shelves and baskets by lifting and pulling out.

• Replace shelves and baskets by placing shelves and baskets on side rails. Slide shelves and baskets right and back until round knob is behind stop on rail.

RS1300003 Rev. 0 14 December 1997

A.Door dike B. Door dike

User Operation

Tall Package Retainer (some models)

Tall package retainer keeps tall items secure. Retainer fits in any door bucket or door shelf.

Ice ‘N’ Water™ Dispenser

(some models)

Caution

To avoid personal injury or property damage, observe following instructions:

• Do not operate dispenser with Deepfreeze® door open.

• Do not put fingers, hands, or any foreign object into dispenser opening.

• Do not use sharp objects to break ice.

Water Dispenser Operation

It takes approximately 1 minute after initially pressing dispenser bar before water dispenses after initial connection of water supply . Discard first 10 to 14 containers of water after initially connecting refrigerator to household water supply and after extended periods of non-use.

• Dispense water by pressing sturdy wide mouthed container against water dispenser bar.

• Stop water dispensing by releasing pressure on bar. A small amount of water may continue to fall. Spill shelf is not self-draining. Large spills should be wiped dry.

Ice Dispenser Operation

• Select cubed or crushed mode by sliding lever on dispenser panel. Dispense ice by pressing wide mouthed container against ice dispenser bar.

Important Reduce spraying of crushed ice by holding wide mouthed container directly under ice chute and as high as possible in dispenser area.

• Stop ice dispensing by releasing pressure on bar before container is full. Some ice will continue to fall. Do not remove container until last of ice falls.

If dispensing ice continuously , dispenser motor is designed to shut off after 3 to 5 minutes. Motor resets after 3 minutes and dispensing can continue.

A slight delay occurs when switching between cubed and crushed modes. Pieces of crushed ice will vary in size and shape. "Snow" may form on door and ice chute when repeatedly dispensing crushed ice. Allow "snow" to evaporate or wipe dry .

Dispenser operates only with cubes of proper size and crescent shape. Do not add purchased ice cubes or other shaped cubes to ice bucket.

Removing Ice Bucket

• Remove ice bucket by lifting bucket and pulling out.

• Replace ice bucket by sliding in until bucket locks in place. Ice bucket must be locked in place for proper ice dispensing. If Deepfreeze® door does not close, bucket is not in proper location.

Caution

To avoid property damage, do not dispense ice directly into thin glass, fine china, or delicate crystal.

December 1997 15 RS1300003 Rev. 0

Dispenser Light (some models)

A light is activated when dispensing ice or water. Some models feature a night light.

• Activate night light by pushing switch, located underneath dispenser and left of ice dispenser bar.

User Operation

Taste and Odor Observe the following to minimize taste and odor

difficulties:

• Wrap foods in tightly sealed containers or moisture proof bags.

• Install water filter, part #R0185011 on water line.

• Contact local water treatment company for specialized help if difficulties persist.

Care and Cleaning

W ARNING

To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator before cleaning. After cleaning, connect power.

Caution

To avoid personal injury or property damage, read and follow all cleaning product manufacturer's directions.

General

1. Wash surfaces with 4 tablespoons baking soda dissolved in 1 quart warm water and a soft, clean cloth.

2. Rinse surfaces with warm water. Dry surfaces with a soft, clean cloth.

• Do not use the following items:

- abrasive or harsh cleaners, ammonia, chlorine bleach, etc.

- concentrated detergents or solvents

- metal scouring pads These items can scratch, crack and discolor

surfaces.

• Do not place buckets, shelves, etc. in dishwasher.

Odor Removal

1. Remove all food and disconnect power to refrigerator.

2. Clean all interior surfaces including ceiling, floor, and walls according to “General” instructions. Pay special attention to corners, crevices, and grooves. Include all drawers, shelves, and gaskets.

3. Connect power to refrigerator and return food to refrigerator. Wash and dry all bottles, containers and jars. Wrap foods in tightly sealed containers to prevent further odor. After 24 hours, check if odor was eliminated.

Complete the following steps if odor was not eliminated.

4. Complete steps 1–2.

5. Place garden fresh crispers on top shelf of Fresh Food section. Pack Fresh Food and Deepfreeze sections including doors with crumpled sheets of black and white newspaper.

6. Place charcoal briquettes randomly throughout newspaper.

7. Close doors and let stand 24–48 hours.

8. Remove charcoal briquettes and newspapers.

9. Complete steps 2–3.

Contact Consumer Affairs Department if odor was still not eliminated. Refer to Model Identification section for phone number .

Adhesives

1. Remove glue residue by rubbing toothpaste into adhesive with fingers until adhesive loosens.

2. Rinse surface with warm water. Dry surface with a soft, clean cloth.

Door Gaskets

1. Clean door gaskets every 3 months according to “General” instructions.

2. Apply a light film of petroleum jelly to keep gaskets pliable.

Condenser Coils

Clean condenser coil every 3 months to ensure maximum performance of refrigerator. Accumulated dust and lint may cause the following:

• reduced cooling performance

• increased energy usage

• premature compressor failure

1. Remove toe grille by holding ends and pulling forward.

2. Clean front surface of condenser coil with a vacuum cleaner hose nozzle.

3. Replace toe grille by inserting clips in holes and snapping in.

Caution

To avoid property damage, protect soft vinyl or other flooring with cardboard, rugs, or other protective material.

4. Pull refrigerator away from wall. Run a vacuum brush across condenser fan outlet grille on back of refrigerator.

RS1300003 Rev. 0 16 December 1997

User Operation

Glass Shelves

Caution

To avoid personal injury or property damage, handle tempered glass shelves carefully . Shelves may break suddenly if nicked, scratched, or exposed to sudden temperature change.

Remove shelf by lifting front, releasing hooks from metal track then pulling out. Place shelf on a towel. Allow shelf to adjust to room temperature before cleaning.

Clean crevices by completing the following steps:

1. Dilute mild detergent and brush solution into crevices using a plastic bristle brush. Let set for 5 minutes.

2. Spray warm water into crevices using faucet spray attachment.

3. Dry shelf thoroughly and replace shelf by inserting hooks into metal track and lowering front.

Light Bulbs

W ARNING

To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator before replacing light bulb. After replacing light bulb, connect power.

Lower Fresh Food Section (Some models)

• Remove light bulb cover by removing screw. Replace bulb with 40-watt tubular bulb.

• Replace light bulb cover by placing cover over light bulb. Insert and tighten screw.

A.Light bulb B.Light bul cover C.Screw

Deepfreeze® Section

1. Remove ice bucket by lifting bucket and pulling out.

2. Remove light bulb cover by removing screw. Replace bulb with 40-watt appliance bulb.

3. Replace light bulb cover by holding cover in place over light bulb. Insert and tighten screw.

4. Replace ice bucket by sliding in until bucket locks in place.

Caution

To avoid personal injury or property damage, observe the following:

• Allow light bulb to cool.

• Wear gloves when replacing light bulb.

Upper Fresh Food Section

• Remove light bulb cover by removing ¼" hex nut screws. Replace bulb(s) with 40-watt appliance bulb(s).

• Replace light bulb cover by replacing ¼" hex nut screws.

A. Light bulb cover B. Light bulbs

December 1997 17 RS1300003 Rev. 0

A. Light bulb cover B. Light bulb

Ice ‘N’ Water™ Dispenser (Some models)

Light bulb is located between dispenser arms.

• Remove light bulb by unscrewing light bulb. Replace light bulb with a 6-watt, 120-volt bulb.

• Replace light bulb by inserting and tightening bulb.

User Operation Normal Operating Sounds

This new refrigerator may be replacing a differently designed, less efficient or smaller refrigerator . Today’s refrigerators have new features and are more energy efficient. As a result, certain sounds may be unfamiliar. These sounds are normal and will soon become familiar. These sounds also indicate refrigerator is operating and performing as designed.

1. Deepfreeze® control clicks when starting or stopping compressor.

2. Deepfreeze® fan air rushes and whirs.

3. Sealed system (evaporator and heat exchanger) refrigerant flow gurgles, pops or sounds like

boiling water.

4. Defrost heater sizzles, hisses or pops.

5. Condenser fan air rushes and whirs.

6. Compressor has a high pitched hum or pulsating sound.

7. Ice cubes from ice maker (some models) drop into ice bucket.

Ice auger (Ice ‘N’ Water™ Dispenser models) hums as auger agitates ice during dispensing. Ice auger is located in freezer door. (not shown)

Ice maker water valve hookup (some models) buzzes when ice maker fills with water. This occurs whether or not refrigerator is connected to water supply. If refrigerator is not connected to water supply, stop sound by raising ice maker arm to off position. Water valve hook up is located in back, bottom, left hand corner. (not shown)

Foam insulation is very energy efficient and has excellent insulating capabilities. However, foam insulation is not as sound absorbent as previously used fiberglass insulation. (not shown)

Before Calling For Service

Refrigerator does not operate.

• Confirm Deepfreeze® control is on.

• Confirm refrigerator is plugged in.

• Check fuse or circuit breaker. Plug in another item at that wall outlet.

• Wait 40 minutes to see if refrigerator restarts. If Deepfreeze® control is on, lights work but 2 fans and compressor are not operating, refrigerator may be in defrost cycle.

Refrigerator still won’t operate.

• Unplug refrigerator. T ransfer food to another unit or place dry ice in Deepfreeze® section to preserve food. Warranty does not cover food loss. Check warranty certificate for specific coverage.

• Call 1-800-628-5782 inside U.S.A. and

1-319-622-5511 outside U.S.A. to locate an authorized Amana technician.

Food temperature appears too warm.

• See above sections.

• Allow time for recently added warm food to reach Fresh Food or Deepfreeze® temperature.

• Check gaskets for proper seal.

• Clean condenser coils.

• Adjust Fresh Food and/or Deepfreeze® control.

• Confirm rear air grille is not blocked. Rear air grille is located behind left garden fresh crisper.

Chiller fresh system temperature is too warm.

• Slide control to colder setting.

• Adjust Deepfreeze® control to colder setting.

Food temperature is too cold.

• Clean condenser coils.

• Adjust Fresh Food control.

• Adjust Deepfreeze® control to warmer setting. Allow several hours for temperature to adjust.

RS1300003 Rev. 0 18 December 1997

Refrigerator runs too frequently .

• It may be normal to maintain constant temperature.

• Doors may have been opened frequently or for an extended period of time.

• Allow time for recently added warm food to reach Fresh Food or Deepfreeze® temperature.

• Clean condenser coils.

• Adjust Deepfreeze® control.

• Check gaskets for proper seal.

Water droplets form on inside of refrigerator.

• It is normal during high humidity periods or if doors have been opened frequently .

Water droplets form on outside of refrigerator.

• Check door gaskets for proper seal.

Troubleshooting Chart

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit and discharge capacitor through a 10,000 ohm resistor before attempting to service, unless test procedures require power to be connected. Ensure all ground wires are connected before certifying unit as repaired and/or operational.

Troubleshooting chart on following pages contains symptoms that may be seen in malfunctioning units. Each symptom is accompanied by one or more possible causes and by a possible remedy or test to determine if components are working properly.

Symptom Possible Causes Corrective Action

Unit does not ru n

No power to unit Check for power at outlet. Check

fuse box/circuit breaker for blown fuse or tripped breaker. Replace or reset.

Defective service cord Check with test light at unit; if no

circuit and current is indicated at outlet, replace or repair.

Low voltage Check input voltage for proper

voltage. Take appropriate action to correct voltage supply problem.

Refrigerator section too warm

Faulty motor or freezer temperature control

Faulty timer Check with test light. Replace if

Faulty relay Check relay. Replace if necessary. Faulty compressor Check compressor motor windings

Faulty overload Check overload for continuity.

Excessive door opening Consumer education Overloading of shelves Consumer education

Warm or hot foods placed in cabinet Consumer education Cold control set too warm Set control to colder setting. Poor door seal Level cabinet. Adjust hinges.

Refrigerator airflow Check damper is opening by

Interior light rem ains on Check switch. Replace if necessary. Faulty condenser fan or evaporator

fan Faulty compressor Replace compressor.

Check all connections are tight and secure.

Jumper across terminals of control. If unit runs, replace control.

necessary.

for opens/shorts. Perform compressor direct wiring

test. Replace is necessary.

Note:

Ensure compressor/overload are below trip temperature before testing.

Replace if necessary.

Replace gasket.

removing grille. With door open, damper should open. Replace if faulty.

Turn control knob to colder position. Check airflow fan. Replace if faulty.

Check fan switch, fan, and wiring. Replace if necessary.

December 1997 19 RS1300003 Rev. 0

Troubleshooting Chart

WARNING

Symptom Possible Causes Corrective Action

Refriger at or section too co ld

Refriger at or t emperature c ontrol set too co ld

Refriger ator airflo w no t proper ly adjusted

Adjust refrigerator temperature control.

Adju st airflow grille to fr e ezer. Adjust Chef’s pantry temperature control.

Freezer and r efrigera tor sec tions too warm

Freezer section too cold

Unit runs continuously

Unit runs continuously. Temperature normal

Unit runs continuously. Temperature too co ld.

Noisy operation

Tem per ature co ntro ls set too w arm Reset tem pe ratu re co ntrols. Poor door seal Level cabinet. Adjust hinges.

Replace gasket. Dirty condenser or o bstructed grille Check cond ens er and gr ille. C lean. Faulty control Test control. Replace if defective. Refrigerant shorta ge or restriction Ch eck for le ak or restriction. Repair,

evacuate and recharge system. Freezer t emp control s et to o cold Adjust fr eezer temperat ur e control. Faulty control Test control. Replace if defective. Cold control capillary not properly

clamped to evaporator Temperature control set too cold Adjust tempe ra tu re control. Dirty condenser or o bstructed grille Check cond ens er and gr ille. C lean.

Poor door seal Level cabinet. Adjust hinges.

Interior light rema ins on Check switch . Replace if necessary. Faulty condenser fanor evaporator

fan Faulty control Test control. Replace if defective.

Refrigerant shorta ge or restriction Ch eck for le ak or restriction. Repair,

Refriger ant ov erc harg e Chec k for over cha rge. Evac ua te an d

Air in system Check for low side leak. Repa ir,

Ice on evapo r ator See “Ic e on evaporator”.

Faulty defrost thermostat Check thermostat. Replace if

Loose flooring or floor not firm Repair floor or brace floor. Cabinet not level Level c abinet. Tubing in contact with cabinet, other

tubing, or other metal Drip tra y vibrating Adjust dra in pan. Fan hitting another part Ensure fan properly aligned and all

Worn fan motor bearings Chec k mo tor for loss of lubricant or

Compres sor mounting grommets worn or missing. Mounting hardware loose or missing

Free or loose parts causing or allowing noise during operation

Reposi tio n clamp and tighten.

Replace gasket.

Check fan switch, fan, and wiring.

Replace if nec essary.

evacuate and recharge system.

recharge system .

evacuate and recharge system.

necessary.

Adjust tubing.

attaching hardware and brackets are

tight and not worn. Tighten or

replace.

worn bearings. Replace if necessary.

Tighten hardware. Replace

grommets if necessar y.

Inspect unit for parts that may have

worked free or loose or missing

screws. Repair as required.

RS1300003 Rev. 0 20 December 1997

Troubleshooting Chart

WARNING

Symptom Possible Causes Corrective Action

Frost or ice on evaporator

Unit starts and stops frequently (cycles on and off)

Defrost thermostat faulty Check defrost thermostat. Repl ace if

defective.

Evaporator fan faulty Check fan motor. Replace if

defective.

Defrost heater remains open Check defrost heater continuity.

Replace if faulty.

Defrost c ontrol faulty Check contr ol and replace if

defective.

Open wire or connector Check wiring and connections.

Repair as necessary.

Refriger ant shortage or restriction Check for leak or restriction. Repair,

evacuate and recharge system.

Loose wire or thermostat connections

Supply voltage out of specification Check input voltage. Correct any

Overload protector open Check overload protector for

Fault y compressor motor capacitor Check capacitor f or open/short.

Check wiri ng and connections. Repair as necessary.

supply problems.

continuity. If open, replace overl oad.

Note:

Ensure overload/compressor are below trip tem perature before testing.

Replace if necessary.

Note: Discharge capacitor before testing.

December 1997 21 RS1300003 Rev. 0

Fault y f an m otor C heck fan mot or. Replace if

defective.

Restricted air flow Check condenser and grille for dirt.

Clean.

Refriger ant shortage or restriction Check for leak or restriction. Repair,

evacuate and recharge system.

System Diagnosis

Pressure and Temperature Relationship Chart

See “Service Procedures” section for additional information items in this chart.

Condition Refrigerant

Overcharge

Refrigerant Shortage

Partial Restriction

Air in system

Low Ambient Installation

(Reverse from High Ambient Installation)

Suction Pressure Variation from Normal

Increase Increase Warmer Warmer Colder Increase

Decrease Decrease or

Near Normal Increase Warmer Warmer Warmer Increase

Decrease Decrease Colder Warmer Warmer Decrease

Head Pressure Variation from Normal

Increase (Restriction Symptoms)

T1 Inlet Temperature Variation from Normal

Colder Warmer Warmer Decrease

T2 Outl et Temperature Variation from Normal

T3 Suction Temperature Variation from Normal

Wattage Variation from Normal

Additional Heat Load

Inefficient Compressor

Increase Increase Warmer Warmer Warmer Increase

Increase Normal or

Decrease

Warmer or Colder

Warmer Warmer Decrease

RS1300003 Rev. 0 22 December 1997

Display Panel

FREEZER TEMP

REF

TEMP

WARME R

COL DER

VA C AT IO N

VA CAT ION

MA X

COO L

FRZ

TEMP

COLDEST

REF

TEMP

DOOR OPEN

HIG H

TEMP

CLEAN COIL

MAX REF

MAX FRZ

TE MP ERATURE DISPLAY LIGHTS

UNMARKED

INDICATOR

TEMP

COLDEST

TEMP

DOOR OPEN

TEMP

CLEAN COIL

VACATION

MAX

COOL

FRZ

REF

HIGH

MAX FRZ

December 1997 23 RS1300003 Rev. 0

FA ST

FREEZE

ALARM OFF

DI SPL AY OFF

Display Panel Keyboard

Display Panel Operation

Keyboard Pad Functions

Entry Tone

Indicates a pad was pressed, command read and accepted. Turn off entry tone by pressing and holding

pad for 3 to 5 seconds.

Command Accepted Tone

Three short tones indicate command accepted.

1. Activates control panel. Control panel remains active at least 10 minutes.

2. Turns off Power Up Alarm (flashing lights) after power is first plugged in or after power outage.

Note: All pads, except

pressed.

Freezer Temp

Activates freezer temperature setting mode.

1. Freezer indicator light will glow. Freezer temperature setting will be displayed. Factory setting is 5.

2. Change freezer temperature setting by pressing

Warmer

Ref Temp

Activates refrigerator temperature setting mode.

1. Refrigerator indicator light will glow. Refrigerator temperature setting will be displayed. Factory setting is 5.

2. Change refrigerator temperature setting by pressing

Warmer

Raises temperature setting one bar at a time. If entry tone is on, tone will sound at each bar level until top level is reached.

1. Turn on temperature setting function of control panel by pressing

2. Press and hold setting at a faster rate.

Colder

Lowers temperature setting one bar at a time. If entry tone is on, tone will sound at each bar level until bottom level is reached.

1. Turn on temperature setting function of control

2. Press and hold

Fast Freeze

Activates Maximum freezer mode setting freezer temperature to coldest setting for 24 hours or until

Fast Freeze

1. Freezer indicator light will glow.

2. To adjust maximum freezer mode time refer to

Pad

panel by pressing

setting at a faster rate.

Program Mode B functions.

Pad

Colder

Pad

Warmer

Pad

pad is pressed again.

Alarm Off

pad.

Colder

Warmer

Colder

, are inactive until * is

pad.

pad to raise temperature

pad.

pad to lower temperature

Max Cool

Activates Maximum refrigerator mode setting refrigerator to coldest setting for 24 hours or until

Max Cool

1. Refrigerator indicator light will glow.

2. To adjust maximum refrigerator time refer to Mode

Alarm Off

Turns off alarm signals. See Alarms section to interpret alarm signals.

1. Press and hold

2. If

Display Off

1. Deactivates control panel.

2. Deactivates temperature indication area of control.

Program Mode

activates Program Mode. See Program Mode

section for description of functions available.

1. Open refrigerator door.

2. Press * pad.

3. Within 6 seconds press the following pads in this

4. Tone will sound 3 times and control will be in

Vacation

Defrost unit less often during extended periods of nonuse. To begin Vacation Mode

1. Press * pad.

2. Press To deactivate Vacation Mode, open either refrigerator

or freezer door or press * and

NOTE: See Adaptive Defrost section for more

Pad

pad is pressed again.

B functions.

Pad

Alarm Off

deactivate Door Open alarm. To reactivate Door Open alarm, press and hold seconds.

Alarm Off

alarm is not corrected, alarm will reset.

panel.

sequence:

Freeze.

Program Mode A.

information on Vacation Mode.

pad is pressed and condition causing

Pad

Max Cool, Fast Freeze, Max Cool, Fast

Vacation

pad.

pad for 3 seconds to

Alarm Off

Vacation

pad for 3

pad.

RS1300003 Rev. 0 24 December 1997

Electronic Functional Description

Alarms

Power Up Alarm

After power is initially plugged in, after a power loss, or if power switch is turned off, all temperature

indicator lights will flash until pressed.

Note: All settings return to default factory settings. Door Open Alarm

Alarm tone sounds and indicator lights blink if either refrigerator or freezer door is open more than 3 minutes.

1. Turn off Door Open alarm by pressing pad or by closing door.

2. Deactivate door open alarm by pressing * pad and then press and hold

3. Door alarm delay can be adjusted in Program Mode B.

High Temperature Alarm

Alarm sounds and indicator light shows if freezer or refrigerator temperature has gone above critical level and remained warm for 2 hours. Alarm tone stops if temperature falls again.

1. Critical temperature for freezer is +15°F; for refrigerator critical temperature is +60°F.

2. Press

Thermistor Alarm

Alarm sounds and freezer or refrigerator indicator light shows and temperature indicators 4 through 7 will turn on in sequence if either thermistor circuit opens. Refer to Temperature Control Operation Section and Electronic Testing Section.

1. Press

2. Alarm will retest for normal operation. If condition

Clean Condenser Light

Clean Condenser indicator light comes on after 3 months of elapsed time.

Press Alarm Off pad to turn off Clean Condenser indicator light.

NOTE: Clean Condenser light will turn off after 72 hours.

Alarm Off

has not been corrected, alarm will sound again.

pad to turn off alarm.

Alarm Off

or * is

Alarm Off

pad for 3 seconds.

December 1997 25 RS1300003 Rev. 0

Electronic Functional Description

Temperature Control Operation

For any temperature setting, outputs will be turned off/on based on cut-in/cut-out temperatures determined by resistance levels of freezer and refrigerator thermistors.

As the temperature decreases, resistance increases. As the temperature increases, resistance decreases.

Refrigerator and Freezer Thermistor Part # C8983701

Temp °F (°C)

-20 (-29) 495600 36 (2) 87510

-15 (-26) 418200 38 (3) 82740

-9 (-23) 354000 39 (4) 78300

-6 (-21) 300600 43 (6) 74100

-4 (-18) 256200 45 (7) 70170 5 (-15) 218850 46 (8) 66450 10 (-12) 187470 48 (9) 62970

Resistance Ohms

Temp °F (°C)

Resistance Ohms

Factory Set Freezer and Refrigerator Settings Part #10614401

Frozen Food Fresh Food

Cut-Out

°F ±1.5°

Cut-In

°F ±1.5°

Cut-Out

°F ±1.5°

Cut-In

°F ±1.5°

Level

-10 2 29 34 9

-8431368

-6633387

-5734396

-4835405

-3936414

-2 10 37 42 3 01239442 21441461

Fast

-10 2 — —

Freeze

Max

— — 39 44

Cool

Factory Set Freezer and Refrigerator Settings Part #10614402

16 (-9) 161040 50 (10) 59670 19 (-7) 138690 55 (13) 52290 25 (-4) 119760 61 (16) 45900 30 (-1) 103680 64 (18) 40410 32 (0) 97920 70 (21) 36540 34 (1) 92550 77 (25) 30000

An open thermistor or thermistor circuit will result in failure of refrigerator to cool.

Shorted thermistor will cause refrigerator to run 100 percent of time except for defrost.

• Freezer temperature setting and thermistor value will determine if compressor/condenser fan and evaporator fan switches are open or closed. Compressor/condenser fan switch must be open for 6 minutes before switch can close again (compressor dwell time).

• Cut-out and cut-in temperature values must be reached and maintained for 15 seconds before output state will change (digital delay).

• Refrigerator and freezer control calibration can be adjusted in Program Mode B.

Frozen Food Fresh Food

Cut-Out

°F ±1.5°

-8439449

-6641468

-4843487

-3944496

-2 10 45 50 5

-1 11 46 51 4 01247563 21449542 41651561

-8 4 — —

— — 39 44

Cut-In

°F ±1.5°

Cut-Out

°F ±1.5°

Cut-In

°F ±1.5°

Level

Fast

Freeze

Max Cool

Damper Control

• Refrigerator temperature setting and thermistor value will determine if damper control heater switch is to be open or closed.

• Damper closes at 48°F.

• Damper opens at least 1/4" when minimum voltage is applied at 40°F ambient.

Damper Heater

Watt s Volts ( D C)

2.00 Minimum 20.5 Minimum

2.74 Nominal 24.0 Nominal

3.60 Maximum 27.5 Maximum

RS1300003 Rev. 0 26 December 1997

Electronic Functional Description

Adaptive Defrost Operation

Defrost occurs after predetermined length of compressor run hours. Compressor run time between defrosts changes, or adapts, depending upon recent history of defrost lengths (time it takes for defrost terminator to open after defrost heater has been turned on).

• Defrost terminator opens at 48°F and closes at 15°F.

• Compressor run time between defrosts (CRTD) will be one of 3 values under normal operation: CRTD 1 (8 hours) or CRTD 2 (12 hours) or CRTD 3 (16 hours).

If defrost length is low (DT-LO defined as 21 minutes) indicating small frost load, CRTD for next defrost cycle is advanced to next level.

If defrost length is high (DI - HI defined as 24 minutes) indicating large frost load, CRTD for next defrost cycle is lowered to next level.

If defrost length is between 21 and 24 minutes, CRTD for next defrost cycle remains the same.

Initial value at power up CRTD 0 is 4 hours.

• Vacation Mode CRTD equals 96 hours. Vacation Mode CRTD is interrupted with door openings. Defrost interval will revert back to interval before Vacation Mode. Three things must occur to reach Vacation Mode CRTD:

1) Defrost interval must be CRTD 3 (16 hours).

2) Both refrigerator and freezer doors must have

remained closed since last defrost cycle.

3) Defrost thermostat must have opened in less

than 21 minutes during last defrost cycle.

• Six minute dwell time occurs after defrost terminator opens before compressor and condenser fan motor will operate. Ten minute dwell time occurs after defrost terminator opens before evaporator fan motor will operate. Dwell time can be bypassed by disconnecting power to the unit for 30 seconds.

• Conventional defrost can be selected in Program Mode B.

December 1997 27 RS1300003 Rev. 0

Program Mode

Accessing Program Mode

Two programming modes are available. Mode A allows reading refrigerator and freezer thermistor temperatures. Mode B is used for all other programmable functions.

1. Open refrigerator door.

2. Press * pad.

3. Press

4. Press the following sequence of pads within 6

5. When access is granted, tone will sound three

6. Toggle to Program Mode B by pressing * pad.

EEPROM Update in Control Memory

EEPROM is permanent programmable memory of the control panel.

• Entry tone, door audio alarm and status are stored

• Clean coil status is stored in EEPROM after every

• Information stored in EEPROM memory is not

Mode A Functions

Reading Temperature Display

Temperature display will show thermistor temperature in binary coded decimal format (BCD). Indicator lights 1 through 4 represent the tens digit with 1 being the most significant bit. Indicator lights 5 through 8 represent ones digit with 5 being the most significant bit. Positive and negative are shown by indicator light 9; light glows to show negative value

Indicator

1 2 3 4

5 6 7 8

Coldest

Vacation

seconds:

pad.

Max Cool, Fast Freeze, Max Cool, Fast

Freeze.

time and control will be in Program Mode A. Unmarked indicator light will illuminate.

Unmarked indicator light is off.

in EEPROM after control panel is deactivated.

defrost cycle as time until clean coil alarm is activated.

affected by power loss.

Value

8 4 2 1

Add together all lit indicators 1 through 4 according to their values to obtain tens column digit. Example: If 3 and 4 are lit the tens column total is 3 (2 + 1 = 3)

8 4 2 1

+/-

Add together all lit indicators 5 through 8 according to their values to get ones column digit. Example: If 6 and 7 are lit the ones column total is 6 (4+2 = 6).

Freezer Thermistor Temperature

1. Choose freezer thermistor temperature display by pressing

Freezer Temp

pad.

2. Freezer thermistor temperature displays.

Refrigerator Thermistor Temperature

1. Choose refrigerator thermistor temperature display by pressing

Ref Temp

pad.

2. Refrigerator thermistor temperature displays.

Mode B Functions

Automatic Keyboard Function

Activate and deactivate keyboard by toggling

Display Off

keyboard will disable after 10 minutes. If high temperature indicator is off, keyboard is always enabled. DO NOT LEAVE KEYBOARD IN ENABLED MODE AFTER PROGRAMMING IS COMPLETE.

Door Alarm Delay

1. Press glow. One temperature indicator should glow indicating present delay setting in minutes (indicator 1 means 1 minute, 2 means 2 minutes, etc.) Default delay is 3 minutes.

2. Press

3. Press

Max Cool Run Time Duration

1. Press temperature indicator should glow indicating present increments (indicator 1 means 2 hours, 2 means 4 hours, etc.) Default duration is 10 hours.

2. Press by 2 hours.

3. Press 2 hours.

Fast Freeze Run Time Duration

1. Press One temperature indicator should glow indicating present increments (indicator 1 means 4 hours, 2 means 8 hours, etc.) Default duration is 24 hours.

2. Press duration by 4 hours.

3. Press by 4 hours.

pad. If high temperature indicator glows,

Alarm Off

Warmer Colder

Max Cool

Warmer

Colder

Fast Freeze

Warmer

Colder

pad. Door open indicator will

pad to decrease delay by 1 minute.

pad to increase delay by 1 minute.

pad.

Max Cool

light will glow. One

run time duration in 2 hour

pad to decrease

pad to increase

pad.

Fast Freeze

Max Cool

light will glow.

duration

duration by

run time duration in 4 hour

pad to decrease

pad to increase

Fast Freeze

duration

The coldest indica tor is not lit so example is +36 F.

3 6 Degrees F.

RS1300003 Rev. 0 28 December 1997

Program Mode

Temperature Offset Calibration

Offset amount adjusts temperatures for refrigerator cut-ins and cut-outs by the amount of offset. The chart below shows the indicator and the amount of offset from the factory default setting.

INDICATOR OFFSET

1 +8 2 +6 3 +4 4 +2 5 0 6 -2 7 -4 8 -6

Coldest -8

• Setting Refrigerator Temperature Offset Press

Ref Temp

one indicator will glow. Press move offset to the next warmer setting. Press

Colder

setting. Factory default refrigerator offset is +2.

• Setting Freezer Temperature Offset Press

indicator and one indicator will glow. Press Warmer pad to move offset to the next warmer setting. Press Colder pad to move offset to the next colder setting. Factory default freezer offset is 0.

Defrost Mode Selection

Toggle conventional defrost mode. Vacation indicator glows when adaptive defrost has been selected. If Vacation indicator is off, conventional defrost is selected. Conventional defrost uses 8 hour CRTD value.

Forced Defrost

Defrost can be forced to start by pressing and holding the

Alarm Off

will be saved permanently in EEPROM and program mode will exit to Run Mode.

pad to move offset to the next colder

Freezer Temp

Vacation

pad for 3 seconds. Program changes

pad. Refrigerator indicator and

Warmer

pad. Freezer temperature

pad to select adaptive or

pad to

Forced Pulldown (Compressor Start)

Compressor start can be forced by pressing and holding changes will be saved permanently in EEPROM. Compressor, evaporator fan, damper heater, and condenser fan will come on.

Fast Freeze

pad for 3 seconds. Program

Exiting Program Mode

Press

pad for 3 seconds to exit Program Mode. Tone will sound three times. Changes made in Program Mode will be permanently saved in EEPROM.

NOTE: If no pad is pressed for 10 minutes, Program

Mode will be automatically exited. No changes will be saved if Program Mode exits automatically .

December 1997 29 RS1300003 Rev. 0

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