Amana HTGK200, HTGK220, HTK200 Installation Instructions

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Side-by-Side Refrigerator HTGK200, HTGK220, HTK200 and HTK220 1/4" Trim and Handle Conversion Kits Installation Instructions
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Contents
Decorator Panel Dimensions
Introduction ............................................................... 2
Decorator Panel Dimensions ..................................... 2
Parts List .................................................................. 3
Procedure ................................................................. 4
Introduction
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION
Caution
T o avoid personal injury and property damage, observe all safety instructions.
WARNING
T o avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator before installing kit. After installing kit, reconnect power.
Caution
T o avoid property damage, protect soft vinyl or other flooring with cardboard, rugs, or other protective material.
Listed below are required height x width dimensions for decorator panels. Panels are not supplied with this kit and can be purchased locally .
Caution
T o avoid personal injury or property damage, refrigerator panels should not weigh more than 30 pounds (14 kilograms) and freezer panels should not weigh more than 15 pounds (7 kilogtrams).
Without Dispenser
Refrigerator Door 633/32" x 193/8"
(1603 mm x 492 mm)
Freezer Door 633/32" x 133/4"
(1603 mm x 349 mm)
With Dispenser
Refrigerator Door 633/32" x 193/8"
(1603 mm x 492 mm)
Upper Freezer Door 183/8" x 133/4"
(467 mm x 349 mm)
Lower Freezer Door 3113/16" x 133/4"
(808 mm x 349 mm)
Caution
T o avoid personal injury , protect hands and arms. Trim pieces may have sharp edges.
Read entire manual before installing kit. Confirm all parts listed are included in kit. If parts are missing, contact source from whom kit was purchased.
Important
• Mechanical experience is required to install trim kit.
• Depending on installer’s knowledge and skill, installation can take from one to three hours.
• Transfer food to an alternate cooling source. Check refrigerator warranty certificate for specific coverage. Warranty does not cover food loss.
• Ensure trim pieces adhere properly by confirming surfaces are clean, dry and free of adhesive residue.
• If unable to solve a problem during installation, contact source from whom kit was purchased.
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Parts List
Description Qty
Top Cap, Refrigerator Door Top Cap, Freezer Door Bottom Cap, Refrigerator Door Bottom Cap, Freezer Door Hinge Cover, Right Hinge Cover, Left Side Trim, Refrigerator Door Side Trim, Freezer Door Top Trim, Refrigerator Door Top Trim, Freezer Door Bottom Trim, Refrigerator
Door Bottom Trim, Freezer Door Trim, Dispenser
HTK200E
Black
1 X X X X X X 1 X X X X X X 1 X X X X X X 1 X X X X X X 1 X X X X X X 1 X X X X X X 1 X X X X X X 1 X X X X X X 1 X X X X X X 1 X X X X X X
1 X X X X X X 1 X X X X X X 2 X X X
HTK200S
Brushed
Aluminum
HTGK200W
White
HTK220E
Black
HTK220S
Brushed
Aluminum
HTGK220W
White
Door Stop Handle, Freezer Door Handle, Refrigerator Door Toe Grille Handle Insert, Refrigerator
Door Handle Insert, Freezer Door Screw, Top Trim Installation Instructions Clip, Toe Grille Tape, Double Back
2 X X X X 1 X X X X X X 1 X X X X X X 1 X X
1 X X X X X X 1 X X X X X X 6 X X 1 X X X X X X 2 X X
122" X X X X X X
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Procedure
Caution
T o avoid personal injury or property damage, two people should remove and rehang each door.
Caution
T o avoid personal injury , protect hands and arms. Trim pieces may have sharp edges.
Important
Save all screws and reuse in original location.
1. Remove top handle end caps by removing screws.
3. Remove door handle inserts by placing screwdriver at top of door handles in area between handle and insert and pulling out.
4. Pull edge of inserts forward along length of handles.
2. Dispenser Models Remove crushed/cubed ice switch cover on dispenser by pulling forward. Remove screws from bottom of dispenser cover. Release bottom clips on dispenser cover by placing taped edge of putty knife underneath cover and pulling out. Release top clips by holding bottom of dispenser cover out and slide upward.
Caution
T o avoid personal injury or property damage, hold handles when removing.
5. Remove door handles by removing screws. Bottom inserts are removed with handle.
6. Remove top door trim by removing screws.
7. If refrigerator has decorator panels, carefully slide panels out. On dispenser models, remove dispenser trim.
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8. Remove trim on sides of doors by placing taped edge of putty knife underneath trim and pulling out.
Caution
To avoid personal injury or property damage, temporarily tape doors shut.
9. T ape doors shut using masking tape.
10. Remove top hinge covers by removing screws. Trace around top hinges with a pencil. This helps alignment when reassembling. On dispenser models, unplug top hinge wire connectors. Remove top hinge screws.
Caution
T o avoid property damage, drain water from water tube into small bucket.
13. Dispenser Models Loosen water tube clamp screw. Loosen plastic water tube union nut. Gently pull water tube away from union nut and through tube clamp.
14. Remove tape from freezer door. Grasp freezer door securely and lift up while opening. This will free door from bottom hinge pin. On dispenser models, plastic water tube must slide through slot in bottom door hinge as door is raised. T op hinge will remain attached to door.
15. Remove bottom door trim by removing screws. When installing HTK200S, HTGK200W, HTK220S and HTK220W kits, remove door stops. Confirm support plate is under door trim. Install new bottom door trim by placing trim on bottom of doors. Insert and tighten screws. When installing HTK200S, HTGK200W, HTK220S and HTK220W kits, install new door stops by placing door stops on bottom of doors. Insert and tighten screws.
WARNING
T o avoid electrical shock which can cause severe personal injury or death, green ground wire must remain attached to hinge.
1 1. Remove tape from refrigerator door. Grasp
refrigerator door securely and lift up while opening. This will free door from bottom hinge pin. T op hinge may come off door .
12. Remove toe grille by pulling forward.
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16. Rehang doors by positioning bottom sockets onto bottom door hinge pins. Position so doors are flush with sides of refrigerator cabinet. Handle side of doors should be approximately 1/8 inch (3.2 millimeters) higher than hinge side of doors. Doors will settle when loaded with food. On dispenser models, when replacing freezer door, thread water tube through bottom hinge pin and water tube clamp.
Caution
T o avoid personal injury or property damage, temporarily tape doors shut.
17. Tape doors shut using masking tape.
Important
• Ensure trim pieces adhere properly by confirming surfaces are clean, dry and free of adhesive residue.
• Discard factory installed trim and handles.
18. Replace top hinges by placing top hinges on refrigerator. Insert and tighten screws. On dispenser models, reconnect top hinge wire connectors. Install new top hinge covers by placing hinge covers over hinges. On dispenser models, carefully place wires under cover to avoid pinching wires. Insert screws and tighten.
WARNING
T o avoid electrical shock which can cause severe personal injury or death, green ground wire must be attached to freezer door hinge.
21. Remove thin section on top handle end caps to allow room for panels. Discard section. Replace top handle end caps by placing end caps on handles. Insert and tighten screws.
Thin Section
22. Dispenser Models Replace dispenser cover by snapping in place. Insert and tighten screws. Replace switch by snapping in place.
23. Install new top door trim by placing trim on top of doors. Insert screws but do not completely tighten. When installing HTK200E and HTK220E, install new color coordinated screws taped to trim.
24. Dispenser Models Install new dispenser trim on freezer panels by sliding trim on bottom edge of upper freezer door panel and top edge of lower freezer door panel.
25. Slide decorator door panels into place until panels are secure under door handle inserts.
19. Install new bottom door handle caps by pushing up into bottom of new handles until caps snap in place.
20. Install new door handles by placing door handles on door. Insert and tighten screws. Install new handle inserts by snapping in place.
Important
Permanent, double-sided tape is used to attach some trim pieces to refrigerator. Before removing paper backing, check placement of trim pieces on refrigerator. T rim pieces may be damaged if adjustment or removal is attempted after installation.
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26. Install side door trim by peeling off 11/2 inches (3 8 millimeters) of backing. Place trim against bottom corner of refrigerator cabinet over edge of bottom trim. After checking placement, peel off backing and press into place. Place side door trim under edge of top trim. Tighten top trim screws.
Side Trim
Bottom Trim
27. Push water tube into plastic union nut and tighten union nut by hand. Gently pull on tube to confirm nut is tight. Tighten water tube clamp screw .
Caution
T o avoid property damage, confirm water tube union nut is secure before replacing toe grille.
28. Install new toe grille (if supplied) by inserting clips in holes and snapping in.
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Part No. 10722206 Printed in U.S.A.
1998 Amana Appliances
Amana, Iowa 52204
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