Amana DigiSmart PTC074E35AXXX, DigiSmart PTC074E25AXXX, DigiSmart PTC094E25AXXX, DigiSmart PTC124E35AXXX, DigiSmart PTC124E50AXXX Installation And Owner's Manual

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PACKAGE TERMINAL
AIR CONDITIONER/HEAT PUMP
INSTALLATION INSTRUCTIONS & OWNERS MANUAL
Standard and Remote Applications with LED Control
ATTENTION INSTALLING PERSONNEL
As a professional installer you have an obligation to know the product better than the customer. This includes all safety pre­cautions and related items.
Prior to actual installation, thoroughly familiarize yourself with this Instruction Manual. Pay special attention to all safety warn­ings.
Often during installation or repair it is possible to place yourself in a position which is more hazardous than when the unit is in operation.
This manual must be left with the owner of the equipment.
IO-723A February 2011
5151 San Felipe, Suite 500Houston, TX 77056 • www.amana-ptac.com
is a registered trademark of Maytag Corporation or its related companies and is used under
Remember, it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use.
Safety is a matter of common sense...a matter of thinking before acting. Most dealers have a list of specific good safety practices...follow them.
The precautions listed in this Installation Manual are intended as supplemental to existing practices. However, if there is a direct conflict between existing practices and the content of this manual, the precautions listed here take precedence.
© 2009, 2011 Goodman Company, L.P.
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Contents
Unit Features.................................................. 2
Installation Instructions ..................................... 5
Wiring ........................................................... 7
IMPORTANT NOTE TO THE SERVICER
Read this manual and familiarize yourself with the specific items which must be adhered to before attempting to service this unit. The precautions listed in this Installation Manual are intended as supplemental to existing practices. However, if there is a direct conflict between existing practices and the content of this manual, the precautions listed here take precedence.
RECOGNIZE THIS SYMBOL
AS A SAFETY PRECAUTION.
Operating Instructions....................................... 8
Maintenance and Cleaning................................ 12
Obtaining Service........................................... 14
Normal Operating Sounds and Conditions ............. 14
Configuration Settings ..................................... 14
Configuration Chart ........................................ 15
Diagnostic Maintenance & Status Report .............. 16
Diagnostic Codes............................................ 17
IMPORTANT NOTE TO THE OWNER
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any respon­sibility for property damage or personal injury for improper service procedures or services performed by an unqualified person.
IMPORTANT NOTES:
Your warranty certificate is also supplied with the unit. Read the warranty carefully and note what is covered. Keep the warranty certificate in a safe place, so you can find it, if necessary.
Before using this manual, check the serial plate for proper model identification.
WARNING
G
OODMAN WILL NO T BE RESP ONSIBLE FOR A NY INJURY OR PROPERTY
DAMAGE ARISING FROM IMPROPER SERVICE OR SERV ICE PROCEDURES.
I
F YOU INSTALL OR PERFO RM SERVICE ON THIS UNIT, YOU ASSUME RESPONSIBILITY FOR ANY PERSO NAL INJURY OR PROPERTY DAM AGE WHICH MAY RESULT. SERVICE HEATING AND AIR C ONDITIONING EQUIPMENT.
M
ANY JURISDICTIONS REQUIRE A L ICENSE TO INSTALL OR
UNIT FEATURES
This unit has many features which are different than those found on conventional PTAC units. The servicer must be familiar with these features in order to properly service the unit.
LCDI or AFCI Power Cords - Underwriters Laboratories and the National Electric Code (NEC) now require power cords that sense current leakage and can open the elec­trical circuit to the unit on units rated at 250 volts or less. In the event that unit does not operate, check the reset button located on or near the head of the power cord as part of the normal troubleshooting procedure.
THE INSTALLATION AND SERVICING OF THIS EQUIPMENT MUST BE PERFORMED BY QUALIFIED, EXPERIENCED TECH­NICIANS ONLY.
Due to policy of continual product improvement, the right is reserved to change specifications and design without notice.
LCDI power Cord
Automatic 3-minute compressor lockout - After the com­pressor cycles off, it will not restart for three minutes.
nd
Automatic 2 ture falls to 4°F below the set point temperature, the reverse cycle heat is shut off and the electric strip heat is turned on.
2
stage electric heat - If the room tempera-
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Automatic freeze protection - Whenever power is sup­plied to the unit and the master switch is in the ON posi­tion, automatic freeze protection is active. If the unit senses temperature below 40°F, the fan motor and elec­tric strip heat are turned on. Freeze protection can be turned off, if required.
Random restart delay - To help eliminate power surges after a power outage, the unit is equipped with a two to four minute random restart delay feature. Whenever the unit is plugged in with the master switch turned on and the mode switch set in the cool or heat mode, a random restart will occur. A random restart condition can be avoided by setting the mode switch in the fan only or off position before applying power to the unit.
Fuse holder - On all 265 volt units, fuse holders are fac­tory installed. Check for blown fuse if unit does not oper­ate. Fuse holder is located behind the front. Replacement fuses may be purchased from the Parts Department or contact your sales representative for part numbers.
7 Button Touch Pad With Display
Load shedding - An LS terminal has been added for load shedding operations. If at any time a switch is closed between the LS and IN terminals, the compressor and elec­tric heater will lockout until the switch is opened.
Transfer fan - Terminals TF(-) and TF(+) on the low volt­age terminal board allow for an external (transfer) fan connection. A user-supplied relay is required and, de­pending upon the type used, an approved external trans­former kit may be required for installation.
FUSE
HOLDERS
Control Panel
Indication LEDs - The touch pad has LEDs that correspond to fan operation and to indicate unit status. The LEDs next to the selections OFF, COOL, and HEAT indicate which operational mode is active. The LED located in the lower left corner is a status LED. This LED indicates the status of the unit. See Diagnostic Maintenance & Status Report sec­tion for further details.
NOTE: The PTAC Wire Harness Kit (PWHK01C) is required when using either the transfer fan or load shedding option.
Front mounting hole - A mounting hole location is pro­vided to give the owner the option of securing the front to the chassis. The mounting hole must be drilled at the dimple indicating the correct location below a louver . The owner must supply one 1/2 inch long #8 sheet metal screw per unit. The screw must be removed before the front can be removed.
Front Mo unting Screw accessed through louvers.
Chassis Front
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Energy Management System Features
b. Original paid freight bill or indemnity in lieu thereof.
Temperature Setback - This option can save energy dol­lars for unrented or unoccupied rooms by automatically setting back the operational temperatures. This mode of operation is selected through the configuration routine (see Configuration Settings section). setback does not work with a wired remote thermostat.
Door Switch and Motion Sensor Low Voltage Terminals (DS1, DS2, MS1, MS2) - The door switch and motion sensor oper­ate as a unit, the door switch terminals allows for wired connection of a door sensor to the control board. The motion sensor interprets any door movement as a signal of occupancy . If the switch between DS1 and DS2 is closed, the door control will interpret the room door as closed. If the switch between MS1 and MS2 terminals is opened (or closed if unit is configured for normally open) the control will interpret the action as a signal of occupancy. If thirty minutes pass without any door activity, Energy Manage­ment Temperature setback activates.
Serial Port Interfaces - Two serial ports located on the control board provide easy access for two-way communi­cations to the control board from an optional RF antennae can be attached for wireless communications.
NOTE: T emperature
TRANSPORTATION DAMAGE
All units are securely packed in shipping containers tested according to International Safe Transit Association specifica­tions. The carton must be checked upon arrival for external damage. If damage is found, a written request for inspection by the carrier’s agent must be made immediately.
In the event of damage, the consignee must:
1. Make notation on delivery receipt of any visible damage to shipment or container.
2. Notify carrier promptly and request an inspection.
3. In case of concealed damage, carrier should be notified as soon as possible—preferably within 5 days.
c. Original invoice or certified copy thereof, showing
trade and other discounts or reductions.
d. Copy of the inspection report issued by carrier’s
representative at the time damage is reported to the carrier.
The carrier is responsible for making prompt inspection of damage and for a thorough investigation of each claim. The distributor or manufacturer will not accept claims from dealers for transportation damage.
UNIT ACCESSORIES
This unit is designed for through-the-wall installation in new or existing buildings. To complete the installation of this PTAC, an insulated wall sleeve and an outdoor grille (either the stamped aluminum grille, the architectural grille or polymer grille) are required.
The chassis and the cabinet front are shipped in one carton. Optional accessories to complete a particular installation are the following:
OPTIONAL ACCESSORIES
Power Switch Kit Wire Harness Kit Wall Sleeve Kit Circuit Breaker Kit Key Lock Kit Architectural Grille Kit Drain Kit Remote Escutcheon Kit Filter Kit External Transformer Kit Subbase Kit Water or Steam Valve Kit Hard Wire Kit Condensate Disposal Pump Kit Main Duct Kit Remote Temperature Sensor Kit Power Vent Kit Wireless RF Antenna Leveling Legs Kit Wireless RF Thermostat Hydronic Heat Kit Wireless Motion Sensor Stamped Grille Kit Wireless Door Switch Curtain Guard Kit Wired Motion Sensor Polymer Grille Kit Wired Door Switch Extension Duct Kit Extra Deep Sleeves Wall Thermostat Kit Fuse Holder Kit
NOTE: Consult sales literature for the appropriate voltage and amperage selections, if applicable. For additional details and illustrations of the accessories, refer to the Architect’s and Engineer’s Manual.
4. File the claim with the following supporting documents within the 6 month statute of limitations.
a. Original Bill of Lading, certified copy, or indemnity
bond.
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INSTALLATION INSTRUCTIONS
r
To ensure that the unit operates safely and efficiently, it must be installed, operated and maintained according to these instal­lation and operating instructions and all local codes and ordi­nances or, in their absence, with the latest edition of the National Electric Code. The proper installation of this unit is described in the following sections. Following the steps in the order presented should ensure proper installation.
SLEEVE STIFFENER AND REAR CLOSURE PANEL REMOVAL
Before the chassis can be installed in the wall sleeve, the sleeve stiffener and the rear closure panel must be removed.
Sleeve
Stiffene
Wall Sleeve with Stiffener
Rear Closure
Panel
Flaps
Stiffener Removal
1. Remove the zigzag folded cardboard sleeve stiffener.
2. Remove the rear closure panel by folding the four flaps.
3. Grasping the top and bottom flanges of the rear closure panel pull the entire panel out diagonally from one side.
DRAIN KIT INSTALLATION (OPTIONAL ACCESSORY)
During normal reverse cycle heating operation, condensate water will drain out of the rear of the wall sleeve. If this water is objectionable, a drain kit should be installed. The drain kit has provisions for draining the water from either the right or left side of the sleeve externally or from the bottom of the sleeve internally. The drain kit must be installed before the outdoor grille is installed. Refer to the Installation Instructions supplied with the drain kit for a complete description of the installation procedure.
Rear Enclosure Panel Removal
SLEEVE INSTALLATION
In order for condensate water to drain properly inside the unit, the sleeve must be installed properly:
• Level from right to left.
• A slight downward pitch from the indoor side to the out­door side as shown below.
Refer to the Installation Instructions supplied with the PTAC wall sleeve for a complete description of the installation procedure.
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OutsideInside
Level
Wall
Sleeve
Outside
Wall
1/4 Bubble
Tilt To
Outside
Proper Sleeve Tilt
OUTDOOR GRILLE
An outside grille must be installed to direct air flow for proper unit operation and also protect the outdoor coil. The grille must be installed before installing the chassis. Refer to the Installa­tion Instructions supplied with the outdoor grille kit for a complete description of the installation procedure.
This model requires either a Stamped Grille Kit (Model SGK--B), a Polymer Grille Kit (Model PGK) or an Architectural Grille Kit (Model AGK--B). When replacing an old chassis with an existing grille or using a specialized grille in a new installation, please check with your sales representative to determine if the new chassis should be used with the non-standard specialized grille. An improper outdoor grille can decrease cooling or heating capacity, increase energy usage and shorten compressor life and possibly void the warranty.
Cabinet Front Removal View 2
FRONT REMOVAL
1. Grasp the cabinet front.
Cabinet Front Removal View 1
2. Pull the bottom of the cabinet front away from the chassis until the retaining clips disengage. NOTE: If front is se­cured with a screw, remove front mounting screw, then follow front removal procedure.
Front Mo unting Screw accessed through louvers.
Front Mounting Screw
3. Lift the cabinet front off the chassis. Reverse this procedure to reinstall the cabinet front.
CHASSIS INSTALLATION
1. Remove the cabinet front from the chassis as described in Front Removal.
2. Insert the chassis into the wall sleeve.
Wall Sleeve
Chassis
Slide Chassis In
Outside
Wall
Chassis Installation View 1
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3. Slide the chassis into the wall sleeve until the chassis flanges contact the front edge of the wall sleeve.
Screws
Wall Sleeve
(3 on each
side of unit)
Chassis
Outside
Wall
Chassis Installation View 2
4. Secure the chassis to the wall sleeve using three screws on each side of the chassis to ensure a proper seal between the chassis and the wall sleeve. The screws are supplied in a plastic bag attached to the power cord.
IMPORTANT NOTES:
1. The unit is equipped with a rubber grommet mounted com­pressor. These grommets are factory set and require no ad­justment.
2. If a standard subbase is used, be sure the right hand subbase cover is removed before the chassis is installed in the sleeve.
3. On 230V, 30A units installed with an existing subbase, use the subbase cover extension kit.
4. Check the indoor and outdoor grilles for obstructions to air flow. The unit must be located where curtains, furniture, trees, or other objects do not block the air flow to and from the unit. If air is obstructed and/or deflected back into the unit, the air conditioner compressor may cycle on and off rapidly. This could damage the compressor or possibly void the warranty.
WIRING
Cord connection to a wall socket is not permitted for 265-volt units. All 265-volt units must be hard wired using the hard wire kit or make use of the plug-in receptacle in the standard subbase.
230/208V and 115V units are equipped with LCDI or AFCI power cords and can open the electrical circuit to the unit. In the event the unit does not operate, check the reset button located on or near the head of the power cord as part of the normal trouble­shooting procedure.
WARNING
THIS AIR CONDITIONER IS NOT MEANT TO PROVIDE UNATTENDED COOLING OR
LIFE SUPPORT FOR PERSONS OR ANIMALS WHO ARE UNABLE TO REACT TO THE FAILURE OF THIS PRODUCT.
THE FAILURE OF AN U NATTENDED AI R CONDITIONE R MAY RESUL T IN EXTREME
HEAT IN THE CONDITIONED SPACE CAUSING OVERHEATING OR DEATH OF PERSONS OR ANIMALS.
PRECAUTIONS MUST BE TAKEN TO WARN OFF OR GUARD AGAINST SUCH AN
OCCURRENCE.
PTAC WIRE HARNESS KIT (PWHK01C)
See PTAC Wire Harness Kit Installation Instructions for proper wire orientation and location for low voltage wiring.
HEATERLESS UNITS
If a heaterless unit is ordered, field provisions must be made for adding supplemental heat. Refer to the Installation Instructions supplied with the kit for a complete description of the installa­tion procedures. All 208/230 volt heaterless units are shipped with a 15 Amp power cord.
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VOLTAGE MEASUREMENTS
Once the unit is properly wired, measure the unit supply voltage. Voltage must fall within the voltage utilization range given in Table 2.
Operating Voltage
Unit Voltage
Voltage Utilization Range
Rating Minimum Maximum
230/208 197 253
265 238 292 115 103.5 126.5
Table 2 - Operating Voltage
OPERATING INSTRUCTIONS
Please refer to the Maintenance and Cleaning section for the proper cleaning procedure. If this light is still on after cleaning, please refer to the Diagnostic & Status Report section for assistance.
USERS CONTROLS
A 7 button touch key pad, located behind the control door, controls both temperature and operation mode. The key pads can be used alone or in combination.
THERMOSTAT SETTING
7 BUTTON TOUCH PAD WITH DISPLAY Pressing the COOL thermostat control and the up or down arrows
will provide a cooler room temperature. Pressing the HEAT thermostat control and the up or down arrow keys will provide a warmer room temperature.
LCDI OR AFCI POWER CORD
230/208V and 115V units are equipped with LCDI or AFCI power cords and can open the electrical circuit to the unit. In the event the unit does not operate, check the reset button located on or near the head of the power cord as part of the normal trouble­shooting procedure.
FAN SPEED
The fan speed touch key will deliver high, low or auto fan speed to circulate room air. NOTE: The AUTO selection will not be available if a fan speed is selected without COOL or Heat selection.
Touch Pad With Display User Controls
SW2
M1
ON / OFF
MASTER SWITCH
P10
COM A
DS1 DS2 MS1 MS2 EH IN LS FD1 FD2 TF- TF+ C R GL W2 Y/W1 B GH
P12
REMOTE THERMOSTATAUXILIARY
P13
IAT
BLACK
Control Board User Inputs*
*NOTE: The PTAC Wire Harness Kit (PWHK01C) is required for
the auxiliary or remote thermostat options.
ADDITIONAL CONTROL INPUTS
The control inputs shown above provide additional unit control and features. To access these control inputs, the cabinet front must be removed (see Front Removal).
MASTER SWITCH
The master switch disconnects power to all of the system components. When this switch is in the off position, the compressor, fan motor, reversing valve, and electric resistance heater will all be de-energized.
M2
Fan Operation HIGH or LOW with HEAT or COOL mode selected
- The selected fan speed shall run in the selected speed. Fan Operation AUTO with HEAT or COOL mode selected - The fan
will run in low and high speed. The changes in fan speed are automatic.
DIAGNOSTIC LIGHT
The green diagnostic light located in the lower left hand corner of the touchpad and indicates operation warnings. This light usually indicates that either the filter or coils need cleaning.
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REMOTE CONTROL INPUTS
g
The C, R, GL, W2, Y/W1, B/O, and GH terminals provide control inputs for a “manufacturer-approved” remote wall mounted thermostat. The “B” terminal can be configured to become “O” if needed see Configuration Settings For remote control thermo­stat operation, refer to the Remote Thermostat Operation section.
FRONT DESK CONTROL (FD1, FD2, EH, IN)
The FD1, FD2, EH and IN terminals provide control inputs for a front desk switch. Shorting across the FD1 and FD2 terminals will disable unit operation. The only control function which will remain active when these terminals are shorted is freeze protec­tion. Any switch which will produce a short circuit across these two terminals can be used as a front desk switch. The contact resistance of the switch, when closed, must be less than 200 ohms for the front desk feature to operate properly. Table 3 shows the maximum wire length and corresponding gage size for installation of a front desk switch. The following figure shows a wiring schematic for connecting the front desk switch to the unit.
If the unit is configured for wired unrented setback energy management (see Configuration Settings section c2), EH and IN terminals are used instead of FD1 and FD2. If EH and IN are shorted, the unit will go into setback temperatures for cooling and heating as configured in c3 and c4 (see Configuration
Settings). Unit operation will be disabled. “Fd” (see Diagnostic Codes) will appear on the display. This allows the room to quickly
recover to a comfortable temperature when the room is occu­pied.
Maximum Wire
Len
th
Wi re Size
(AWG)
#24 400 ft #22 600 ft #20 900 ft #18 1500 ft #16 2000 ft
Maxim um Le ngth
Allowe d
No holes are permitted in chassis basepan or wallsleeve when routing low voltage wire. Route the low voltage wires through the indention on the front of the basepan.
Low Voltage Wires Routing
VENT CONTROL
The vent control allows outside air to be drawn into the conditioned area. This outside air can provide ventilation when the blower is operating, but it will increase the heating or cooling load and operating costs.
To obtain access to the vent control:
1. Remove the cabinet front (see Front R emoval).
2. Remove the shipping screw (if installed) from the vent door.
3. Remove the label (if present) from over the vent control lever on the left side of the chassis. Remove the vent door shipping screw.
Table 3 - Maximum Wire Length for
Front Desk Switch
DS1 DS2 MS1 MS2 EH IN LS FD1 FD2 TF- TF+ C R GL W2 Y/W1 B GH
REMO TE THERM OSTATAUXILIARY
FRONT DESK SWITCH
Front Desk Switch Wiring Schematic
IAT
BLACK
M2
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Vent Control Lever
Use the following procedure to change the angle of the discharge air flow:
1. Remove the front cabinet (see Front R emoval).
2. Position the front so that the backside is accessible.
Discharge Air Flow
Vent Control
Vent Door Shipping Screw
Vent Control Lever
4. Rotate the vent control lever to either open or close the damper.
Vent Open
Vent Closed
Vent Door Lever Positions
Hydronic Heat Installations
To avoid the risk of freezing the steam or water coil during prolonged shut down periods, the vent door must be left closed when the outdoor temperature might fall below freezing.
AIR DISCHARGE GRILLE
The discharge grille can be adjusted to expel air at either a 16° or 56° angle.
3. Remove the four (4) screws which secure the discharge air grille to the cabinet front.
Location of 4 Screws
Discharge Air Flow Grille Removal
4. Rotate the grille 180° clockwise.
5. Reinstall the screws securing the discharge air grille to the cabinet front. Reinstall the cabinet front on the unit.
REMOTE THERMOSTAT
To operate this unit with a “manufacturer-approved” remote thermostat, configure the control to be operated by the remote thermostat. Enter configuration mode C1 and then select option Code L5 (see Configuration Settings in back of manual). When in the remote mode, the unit will only respond to the thermostat inputs (terminal strip positions GL (or GH), W2, Y/W1, and B* shown in “Control Board User Inputs” illustration). NOTE: Once configuration C1 with option code L5 has been selected, the control touchpad will no longer accept inputs other than configu­ration and diagnostics modes. The room occupant must operate the unit at the remote mounted thermostat.
16°
Discharge
Air
56°
Discharge
Air
Discharge Grille Orientation Options
NOTE: In remote mode, the 3-minute compressor time delay, the random restart feature and the freeze protection feature are all active (see Unit Features section).
THERMOSTAT LOCATION
This unit is designed to be operated with remote wall mounted thermostats. For further information on thermostats approved for use with this unit, contact your sales representative.
For best performance results, the thermostat should be located approximately five feet above the floor on a vibration free, inside wall in an area with good air circulation.
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Do not install the thermostat where it may be affected by the following:
• Dead spots behind doors, in corners or under cabinets
• Hot or cold drafts from air ducts
• Radiant heat from the sun, appliances, or fireplaces
• Concealed pipes and chimneys
• Unheated (uncooled) areas behind the thermostat, such as an outside walls
Consult the instruction sheet packaged with the thermostat for further details on mounting and operation.
ADDITIONAL NOTES:
1. For heat pump operation, a room thermostat with a B (heat­ing change over) terminal or an O terminal (cooling change over) is required. This will mean that some “auto changeover” thermostats cannot be used, as many of them either do not have a B terminal, or else energize the B terminal continu­ously when in the “auto” position.
2. Additional wiring should be run for future changeover to Heat Pump or thermostat options.
3. Run 6 to 8 wires during initial installation. Tape or cap off any unused wires.
REMOTE THERMOSTAT OPERATION
Approved thermostats vary slightly in construction and, with few exceptions, are operated similarly. The following operational description pertains to approved nonprogrammable thermostats that energize G in Heat and Cool mode.
HEAT/OFF/COOL Switch
• OFF - cooling and heating functions are defeated.
• HEAT - the selected room temperature is maintained by cycling either in the heat pump mode or electric strip heat. A PTH unit is switched from the heat pump mode to electric strip heat when the coil temperature is 20°F or when the heat pump cannot keep up with the heating load and a two stage thermostat is used.
• COOL - the selected room temperature is maintained by cycling the air conditioner.
Table 4 summarizes the thermostat input combinations and the respective unit functions. The following wiring schematic illus­trations show wiring schematics for heat pump and straight cool units with electric resistance heat, respectively.
Unit Function
OFF
HEAT
COOL
Heat Pump
Thermostat
Input
R Terminal to: R Terminal to:
NONE NONE Stage 1 GL*, Y/W1, B**, O GL* Y/W1, B**, or GL*, W2, O Stage 2 GL*, W 2 n/a
GL*, Y/W1, B**, O GL*, Y/W1
Electric Heat
Thermostat
Input
NOTE: Using a thermostat with an O terminal will require that the 7 button with display control be configured (see Configura­tion Settings).
REMOTE THERMOSTATAUXILIARY
DS1 DS2 MS1 MS2 EH IN LS FD1 FD2 TF- TF+ C R GL W2 Y/W1 B GH
Control Board
Connections
X1
O
B**
Y
W1
W2
G*
R
Thermostat
Connections
Wiring Schematic for Straight Cool Unit
*NOTE: For high speed fan operation, connect “G” to “GH”.
REMOTE THERMOSTATAUXILIARY
DS1 DS2 MS1 MS2 EH IN LS FD1 FD2 TF- TF+ C R GL W2 Y/W1 B GH
Control Board
Connections
X1
O
B**
Y
W1
W2
G*
R
Thermostat
Connecti ons
Wiring Schematic for Remote Heat Pump
*NOTE: For high speed fan operation, connect “G” to “GH”.
*or GH depending on speed required **If configured, B and O can be used interchangeably.
Table 4 - Remote Control Inputs
NOTE: The PTAC Wire Harness Kit (PWHK01C) is required for
remote thermostat options.
NOTE: If configured, B and O input terminals can be used interchangeably.
Table 5 shows the maximum wire length and corresponding gage size for installation of a remote thermostat.
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Maximum Wire
g
Len
th
Wire Size
(AWG)
Maximum Le ngth
Allowed #24 400 ft #22 600 ft #20 900 ft #18 1500 ft #16 2000 ft
Table 5 - Maximum Wire Length for Remote
Control Connection
MAINTENANCE AND CLEANING
1. Grasp each filter by its molded handle, located on the front edge of the front, below the discharge grill.
2. Pull the filter straight up and remove.
3. Clean filter with vacuum or with running water.
Reverse this procedure to reinstall the filter
s.
Filters are removed by grasping
the filter’s top and gently pulling up
Front removal
is not neces sar y
to remove the filters
Filter
Locations
WARNING
SOME LOCAL CONDITIONS AND ENVIRONMENTS CAN CAUSE FUNGI AND OTHER
MATERIAL TO GROW INSIDE THE AS WELL AS OTHER FOREIGN MATERIAL, SIMILAR TO DRYER LINT IN YOUR CLOTHES DRYER, ARE FIRE HAZARDS. CLEAN THE UNIT'S COILS, BLOWER WHEEL AND BASEPAN PER THE INSTRUCTIONS CONTAINED IN T HIS MANUAL.
UNIT. THIS MATERIAL WHEN DRIED,
PTAC
BE SURE TO THOROUGHLY CHECK AND
MONTHLY MAINTENANCE AND CLEANING
Intake Air Filters
To properly maintain the operational performance of your PTAC unit, it is extremely important that the inlet air filters be cleaned once per month or more often if operated in dusty or dirty locations or conditions. The intake air filters are con­structed of durable polypropylene. The “air intake” air filters can be easily inserted into the cabinet front using the cabinet filter guides. Before cleaning the intake filter, turn the unit off by setting the mode switch to the OFF position. Filter should be cleaned as required.
The following procedure is used to remove the intake filters:
Intake Filter Removal
Vent Screen
Before cleaning the vent screen, disconnect power to the unit by unplugging the power cord at the wall outlet or subbase, or disconnect power at the fuse box or circuit breaker. If unit is operated with vent door closed, the vent screen does not need to be cleaned.
1. Remove the cabinet front as described in Front Removal.
2. Remove the six screws securing the chassis to the wall sleeve.
3. Slide the chassis out of the wall sleeve far enough so that the vent screen is accessible.
4. Clean the vent screen, slide the chassis back into the wall sleeve, secure it in place with six screws and reinstall the front cabinet.
Vent - (Left Side Unit)
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Cabinet Front
The cabinet front and discharge air grille can be cleaned with a water dampened cloth. Under no circumstances should hydro-
carbon-based cleaners (e.g. acetone, benzene, naphtha gaso­line, etc.) or ammonia based cleaners be used to clean the front or air grilles. Use care when cleaning the control area.
YEARLY MAINTENANCE AND CLEANING
NOTE: Use a mild biodegradable detergent such as Simple
Green when cleaning the unit. Special care must be taken to protect the unit’s control board and other electrical components from getting any water on them while cleaning. The use of harsh or caustic cleaning agents or materials such as bleach or coil cleaners that are not designed for PTAC products will cause damage or deterioration of the aluminum fin or coil material and is not recommended. Care must be taken not to bend the aluminum fin stock.
Routine Scheduled Maintenance
To achieve continuing top performance and high efficiency, establish a “once a year” cleaning/inspection schedule for the unit. Take the unit out of the sleeve and thoroughly clean and rinse. Be sure to include in the yearly cleaning the evaporator coils, and condenser coils, basepan, and drain passages. Sched­uled maintenance can be accomplished by either qualified local maintenance staff or by an authorized servicer. They must follow the instructions described in this manual.
1. Create a water-tight seal by tightly covering the entire control panel area and fan motor with plastic. Creating this seal prevents water from entering the control area or the fan motor and damaging the unit.
2. Spray condenser coil and basepan down with water. Next spray a mild biodegradable detergent such as Simple Green onto the condenser coil and basepan. Let set for five (5) minutes.
3. Rinse condenser coil and basepan with water again. NOTE: Ensure water pressure is no higher than that of an ordinary garden hose and the water temperature no higher than 120°F.
4. Tilt the non-compressor side of the unit up no higher than 45 degrees and allow water to drain out the other side of the unit.
5. Remove excess water left in the basepan by wiping the basepan with a dry cloth.
6. Remove the water-tight seal from the motor and control panel area.
7. Reinstall unit back into wall sleeve.
8. Allow unit to dry for 24 hours before reapplying power. When power is reapplied test unit for proper operation.
9. Place a non-acidic algaecide in the basepan to inhibit bac­teria growth. Ensure the algaecide is compatible with wet coil operation and is not corrosive to the coil.
Adverse Operating Conditions Maintenance
Units operating in dusty or corrosive locations; i.e. dusty con­struction site or sea coast, must be cleaned more often. A minimum of four (4) times a year will maintain proper opera­tional conditions and protect unit components.
Wall Sleeve
Clean the wall sleeve while cleaning the unit. The caulking around the sleeve should be checked to make sure that any potential air and water openings around the sleeve are properly sealed. The wall sleeve’s level should also be rechecked. Proper leveling for most installations are a ¼ bubble tilt to the outside and level from right to left. Contact your sales person for detailed maintenance or cleaning instructions.
Basepan and Condenser Coil
CAUTION
O NOT USE COMMERCIAL GRADE COIL CLEANERS. SOME OF THESE
D
CLEANERS MAY CONTAIN WHICH CAN SHORTEN THE LIFE OF THE CONDENSER COIL.
Before cleaning the basepan and condenser coil, turn OFF unit mode switch and disconnect power to the unit. To disconnect power, either unplug the power cord at the wall outlet or subbase, or disconnect power at the fuse box or circuit breaker.
THYLENE DIAMINE TETRACETIC ACID (
E
EDTA
)
CAUTION
IGH PRESSURE AND HIGH TEMPERATURE CLEANING IS NOT RECOMMENDED.
H
OING SO COULD DAMAGE THE ALUMINUM FIN STOCK AND ELECTRICAL
D
COMPONENTS.
Clearance Check
Clearances around the unit should also be checked to make sure that the intake air and discharge air paths have not become blocked or restricted. A minimum of eight inches clearance is needed from unit to furniture , beds, or other objects for proper operation. Restricted discharge or intake air will reduce the unit’s operational performance. In severe airflow restrictions damage can occur to unit components such as the compressor, electric heater or fan motor.
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Page 14
OBTAINING SERVICE
CONFIGURATION SETTINGS
In the event this unit requires repair or servicing beyond what is covered in this manual, contact an authorized service organiza­tion.
To obtain an authorized servicer, contact your sales representa­tive or agency.
NORMAL OPERATING SOUNDS AND CONDITIONS
Water trickling sounds
Water is picked up and distributed over the coil. This improves the efficiency and helps with water removal.
Water dripping
Water will collect in the base pan during high humidity days. This can cause overflow and drip from the outside of the unit.
Air sounds
The fan cycle switch sets the operational mode of the fan in the ON position. The fan will run continuously whenever power is applied in this mode. In the AUTO position, the fan will cycle on and off with the compressor or electric heater.
Starting delay
You may notice a few minutes delay in the starting if you try to restart the unit too soon after turning it off or if you adjust the thermostat right after the compressor has shut off. This is due to a built in delay to protect the compres­sor.
7 BUTTON TOUCH PAD WITH DISPLAY
The control can be configured to operate a wide range of options. The options listed below with the * are the factory default settings. If these are acceptable, then the unit does not require any additional configuration and is fully operable.
To configure the unit, first select the configuration feature code setting and then an option code to change from the factory default setting.
To enter configuration feature mode:
1. Press and hold the up and down
same time and press the OFF
two (2) second time frame. The display will indicate - -.,
and then release the
time. The display will then alternate between C1 and 0.
To select a different configuration feature code, press the HEAT key until the desired configuration comes up. To scroll to a previously viewed configuration codes press the COOL
Once you have scrolled to the correct feature, then to se­lect the option code for your desired configuration, press
key and press the key one
key.
arrow keys at the
key twice within a
either the up or down key to scroll through the op-
tions of the selected feature code.
To exit configuration mode:
1. Press the OFF key. Configuration feature mode
will also exit if no keys are pressed for a period of two (2) minutes.
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CONFIGURATION SETTINGS CHART
Configuration Code Description Option Code Description
C1 I nterface 0 * Chas sis Me m brane*
rE Wirel ess Remote
L5 Wired Thermos tat
C2 Fan Op er ation bP Bu tt o n pr e s en t
bA* 7-Button, reverts to Cy clic
A A l wa y s run fan ( eve n in Off )
b C 7-B utton, reverts to Con ti nuous
C3 R e v erse Cycl e O peratio n C Cooler O nl y
H* Heat Pump*
0 Service No Operation "Eo" C 4 Ro om I.D. D i g i t 1 & 2 0 0* - 99 00 * - 99 C 5 Ro om I.D. D i g i t 3 & 4 0 0* - 99 00 * - 99 C6 Wi re d or Wireless Occ up an c y 0* Of f*
1On
1 8 18 Hour Au tomat ic Ent ry C8 Te m p. Lim it ing Cool 60 * - 72 6 0* - 72 C9 Te m p. Lim it ing H eat 68 - 90 , 80* 68 - 90, 80* Cd Englis h / Metr ic T em p F * Fa hren heit Sc ale*
CCelsius Scale d6 Sen s orle s s Un-O c c . Tim e 1 - 32, 18* 1 - 32 , 18* d7 1s t Un -Occ. Set Back Te m p. 1 - 16 , 2* 1 - 16, 2* d8 1st Un-Occ. Set Back Time .1, .5*, 1 - 24 .1 ,.5 ,1 - 24, .5* d9 2nd U n-Oc c . Se t Back T emp. 1 - 16 , 3* 1 - 16, 3* dA 2nd Un-Oc c. Se t Bac k T im e . 1, .5 , 1* - 24 (d 8) - 24, 1* db 3rd Un-Occ. Set Back Temp. 1 - 16, 6* 1 - 16, 6* dC 3rd Un-Occ. Se t Back Time dF Jace Group Code 00* - 99 00* - 99
r4 Room Pr efix 00* - 99 00* - 99 r5 Room Suf fix 00* - 99 0 0* - 99
*Indicates factory default See manufacturer for additiona l configuration options.
.1, .5, 1 - 24, 3* (dA ) - 24 , 3*
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DIAGNOSTIC MAINTENANCE & STATUS REPORT
The Diagnostic Maintenance & Status Report provides detailed information on PTAC control operation and operational status including present modes, failures, airflow restriction warnings, operating temperatures, and past failures. The lower right hand dot on the center display flashes in this mode. In some cases the green LED located in the lower left hand corner of the touchpad below the OFF key will also be lit. This Green LED “Status Light“ only illuminates if there is an status code that has been activated and should be reviewed. In most cases, this light indicates that the indoor room filter is dirty should be cleaned or replaced. NOTE: Dirty filters cause the unit to consume more energy than normally needed to condition a room. Once the filter has been cleaned or replaced, the LED should go out. If the LED is still illuminated after the filter has been cleaned, activate the Diagnostic and Status mode to view any active codes. The unit may need additional cleaning or maintenance of the evaporator or condenser coils. Please perform this step before calling a servicer. A servicer should be called only if
cleaning the filter or coils does not clear the status code or the code indicates that servicer should be called.
DIAGNOSTIC STATUS REPORT MODE.
To enter Diagnostic Status Report mode, press and hold the
up and down arrows and, while holding, quickly press
the COOL key twice.
ACTIVE FAILURES.
• If there are no active failures or lockouts, the display will show a double dash, “- -”. If there is a code listed, see the unit “Diagnostic Codes” chart for a list of defi­nitions.
OPERATING TEMPERATURES.
• If not in Diagnostic Status Report Mode, enter as instructed above and press the Fan Speed
• If already in Diagnostic Status Report mode, press the Fan Speed key. The display will show the tem­perature of the desired set point, SP; the temperature at the wireless thermostat, rL; the indoor ambient tempera­ture behind the filter, IA; the indoor coil temperature, IC; the indoor discharge air temperature, Id; the outdoor coil temperature, OC; the outdoor ambient temperature, OA; and the spare probe temperature, IH. If any of the probes are not populated the display will show the corre­sponding failure code.
key.
PAST FAILURE LOG
• If not in Diagnostic Status Report Mode, enter as instructed above and press the Fan Speed
• If already in Diagnostic Status Report mode, press the Fan Speed key. While the display is showing oper­ating temperatures, the last 10 failure codes active or past can be requested by pressing the Fan Speed key again. The codes are displayed last entry first fol­lowed subsequently by each preceding code.
Note that modes F1 and Fd are also displayed in the normal control operation (see “Diagnostic Codes” chart).
key twice.
To exit Diagnostic Status Report mode, press the OFF key.
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DIAGNOSTIC CODES
CODE
FAILURES MODES
STATUS DISPLAY
Freeze Protection
measured by the wireless remote thermostat or indoor ambient
FP
thermist or a c tive sens or falls below 40°F.
Front Desk
Fd
Un- C onf igu re d S er vic e Bo ar d -
Eo
Al l op er ati o n held awa it in g con fi g ur ation
Emergency Hydronic
EH
Compressor is swi tched off.
Load Shed din g
LS
Compressor and Electric heat is switched off.
Con tr o l is co nfi gu red to r espo n d to a wi r e d th er mos tat Y N
On
Ope n Door Lockou t
oP
(DS1 & DS2 open; wireless)
Window Switch Lockout -
nP
(LS & INN open)
Heat Sentinel -
hP
(WIAT > u3)
Un-Rented Status
Ur
(EHH & INN or wireless) Indoor Ambien t Thermis tor r eads outside th e
range -20°F to 200°F & the wireless thermostat is not commu nicating to the unit contro l or
F1
Indoor Ambient Thermistor (IAT) without a wireless remote th er m o s t at re ads outs ide th e r ang e -20 °F t o 200 °F .
Wireless R emo te Thermostat failure N N Replace Wire less Ther mostat.
F2
Indoor Amb ient Ther m is t or reads
F3
outside t he range -20°F to 200°F Indoor Coil Th ermistor eit h er abov e
F4
or below ope ratin g tole ra nce s .
Wireless Thermos tat failure . N Y
F5
Indoor Dis c h arge Thermi s tor either above
F6
or below ope ratin g tole ra nce s .
Engaged. T he room temperature
switch is closed. All outputs are switched off. Y N Open front desk switch to allow occupant unit operation.
Engaged. The EHH switch is closed.
Engaged. The LS switch is closed.
YN
YY
YN
YN
YY
YY
YN
Y N Front Desk needs to set to Rented mode (if applicable).
YY
Y N Repl ac e bla ck In d oor A mbi ent T her m i stor .
N Y Replace Red Indoor Coil Therm istor .
NY
ERROR
LIGHT
SUGGESTED ACTION
No Action required. This setting will disengage when the
ro om temp er a ture rises above 43°F.
Enter Con figu r ation Menu and set "C3" to "C"
for coolers with electric heat or "H" for heat pumps.
Open front emergency hydronic switch to allow occupant
No ac tion if a wired therm os tat i s b eing used.
Ot her wise, see Config uration S etting s .
Uni t will not conditi on space with door op en.
Unit will not condition space with doo r or window open.
No action required. This se tting will disengag e when
Replace black Indoor A mbie nt Thermistor or
Attemp t to rebin d Wire les s Th ermost at
unit ope r at ion.
Open load shedding switch
to allow occupant unit operation.
Close Room Door.
Close Room Door or Window.
the room te mp eratu r e fal ls.
Wireless Remote Thermostat.
or Replace Wirel e s s Ther m os tat.
Replace Yellow Indoor Discha r ge Thermist or .
Fb Low Remot e B attery Warning. N Y Replace Batteries in Wir eless Devi ce s .
High V olta ge Pr ote ction en gaged.
H1
Power supply volt age is to high. Brown Out Pr ot e ct i on eng aged.
br
Power was lost or voltage is low. Disc harg e Ai r Too Hot . N Y C lea n Fi lter or Re m o v e Air B lo c k a g e.
L6
Outdoor Coil Ther m isto r te m perature high. N Y
LC
Indoor Air Recirculation. Large delta between t hermostat and
C2
ALERTS
AIRFLOW
return. Outdoor Coil tem perature too h igh for out door ambient
C5
temperature.
Indoor Coil is fr eezing up. N Y
C1
Indoor Coil is fr eezing up. N Y
C3
Indoor Coil froze up. N Y
C4
ALERTS
REFRIGERATION
Poor Unit Performance. N Y
C6
Y N Check for incoming power at corr ect voltage.
N N Check for incoming power at correct voltage.
Clean Cond enser Coils, Check Fan for
fault. Code will re set aft er cleani ng.
NY
N Y Check for Blocked Outdoor Air or Clean Coil.
Clean Filter or R emov e Air Bloc kage or C lose
Vent Door or Improve indoor to outdoor seal.
Clean filter, Check for fan and blower operation,
Check for Refrigerant loss
or Restricted capilla ry tube.
Clean filter, Check for fan and blower operation,
Check for Refrigerant loss
or Restricted capilla ry tube.
Clean filter, Check for fan and blower operation,
Check for Refrigerant loss
or Restricted capilla ry tube.
Check for blower motor, compressor,
or elect ri c hea t operation.
C7 Indoor Freezing Lockout (ICT - IAT > 20) +10 Min N Y
17
Clean filter, Check for fan and blower operation,
Check for Refrigerant loss
or Restricted capilla ry tube.
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is a registered trademark of Maytag Corporation or its related companies and is used under
5151 San Felipe, Suite 500Houston, TX 77056 • www.amana-ptac.com
© 2009, 2011 Goodman Company, L.P.
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