Installer: Affix all manuals adjacent to the unit.
(T ype FSP CATEGORY IV Direct or Non Direct Vent Air Furnace)
These furnaces comply with requirements
embodied in the American National S tandard
/ National Standard of Canada ANSI
Z21.47·CSA-2.3 Gas Fired Central Furnaces.
S
PEED
®
C
US
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
As a professional installer you have an obligation to know the product better than the customer. This includes all safety
precautions and related items.
Prior to actual installation, thoroughly familiarize yourself with this Instruction Manual. Pay special attention to all safety
warnings. Often during installation or repair it is possible to place yourself in a position which is more hazardous than
when the unit is in operation.
Remember, it is your responsibility to install the product safely and to know it well enough to be able to instruct a
customer in its safe use.
Safety is a matter of common sense...a matter of thinking before acting. Most dealers have a list of specific good safety
practices...follow them.
The precautions listed in this Installation Manual are intended as supplemental to existing practices. However, if there is
a direct conflict between existing practices and the content of this manual, the precautions listed here take precedence.
*NOTE: Please contact your distributor or our
website for the applicable product data book
referred to in this manual.
is a trademark of Maytag Corporation and is used under
license to Goodman Company, L.P. All rights reserved.
I. Component Identification ............................................................................................................................................... 5
II. Safety .............................................................................................................................................................................. 6
III. Product Application ...................................................................................................................................................... 6
IV . Location Requirement s & Considerations.................................................................................................................. 7
GENERAL ......................................................................................................................................................... 7
V. Combustion & Ventilation Air Requirements ............................................................................................................... 9
VI. Installation Positions ...................................................................................................................................................11
VII. Horizontal Applications & Considerations ................................................................................................................11
GENERAL ........................................................................................................................................................11
L TERNATE VENT/FLUEAND COMBUSTION AIR CONNECTIONS .....................................................................................11
A
LTERNATE ELECTRICALAND GAS LINE CONNECTIONS ............................................................................................ 12
A
RAIN PAN ..................................................................................................................................................... 12
VIII. Propane Gas /High Altitude Installations............................................................................................................... 12
IX. Vent/Flue Pipe & Combustion Air Pipe ..................................................................................................................... 12
GENERAL ....................................................................................................................................................... 12
GENERAL ....................................................................................................................................................... 18
ORIZONT AL INSTALLATIONS ................................................................................................................................20
H
XI. Electrical Connections................................................................................................................................................ 21
XII. Gas Supply and Piping.............................................................................................................................................. 23
GENERAL ....................................................................................................................................................... 23
AS PIPING CONNECTIONS ................................................................................................................................24
G
ROPANE GAS TANKSAND PIPING ...................................................................................................................... 25
P
XIII. Circulating Air & Filters ............................................................................................................................................ 26
DUCTWORK - AIR FLOW ..................................................................................................................................... 26
OTTOM RETURN AIR OPENING [UPFLOW MODELS]............................................................................................... 26
B
ILTERS - READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK ....................................................... 27
ORIZONT AL INSTALLATIONS ................................................................................................................................28
H
2
Table of Contents
XIV. Startup Procedure & Adjustment............................................................................................................................. 28
LOWER HEAT OFF DELAY TIMINGS ................................................................................................................... 32
B
XV. Normal Sequence of Operation ................................................................................................................................ 32
POWER UP ..................................................................................................................................................... 32
AN ONLY MODE ............................................................................................................................................. 33
F
XVI. Operational Checks .................................................................................................................................................. 33
XVII. Safety Circuit Description ....................................................................................................................................... 33
GENERAL ....................................................................................................................................................... 33
NTEGRATED CONTROL MODULE .......................................................................................................................... 33
XVIII. T roubleshooting...................................................................................................................................................... 33
ESETTING FROM LOCKOUT ............................................................................................................................... 34
R
XIX. Maintenance ............................................................................................................................................................. 34
XX. Internal Filter Removal ............................................................................................................................................. 35
XXI. Before Leaving an Installation ................................................................................................................................ 35
XXII. Repair & Replacement Parts .................................................................................................................................. 35
F THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A
I
FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
D
–
O NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
–
WHAT TO DO IF YOU SMELL GAS
D
•
•
PHONE IN YOUR BUILDING.
•
PHONE.
•
DEPARTMENT.
I
NSTALL ATION AND SE RVICE MUST BE PER FORM ED BY A QUALI FIED INS TALLE R,
–
SERVICE AGENCY OR THE GAS SUPPLIER.
O NOT TRY TO LIGHT ANY APPLIANCE.
D
O NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY
I
MMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S
F
OLLOW THE GAS SUPPLIER’S INSTRUCTIONS.
I
F YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE
:
WARNING
HOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN
S
OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE
TURNING OFF THE ELECTRICAL SUPPLY.
TO THE OWNER
It is important that you fill out the owner’s registration card and mail
it today. This will assist us in contacting you should any service or
warranty information change in the future. When filling in the registration card, be sure to include the model, manufacturing, and serial
numbers, plus the installation date.
Your warranty certificate is also supplied with the unit. Read the
warranty carefully and note what is covered. Keep the warranty
certificate in a safe location for future reference.
If additional information or operating instructions are required, contact the dealer where the purchase was made.
Homeowner Notice:
If the residence is left unattended for an extended period of time
(i.e., 4 hours or greater), have your heating system periodically
checked to ensure proper operation. Potential circumstances beyond our control such as power outages, gas service interruptions,
product installation, or component failures could result in heating
system operational problems.
TO THE INSTALLER
Before installing this unit, please read this manual thoroughly to
familiarize yourself with specific items which must be adhered to,
including but not limited to: unit maximum external static pressure,
gas pressures, BTU input rating, proper electrical connections, circulating air temperature rise, minimum or maximum CFM, and motor speed connections.
CARBON MONOXIDE POISONING HAZARD
Special Warning for Installation of Furnace or Air Handling Units in
Enclosed Areas such as Garages, Utility Rooms o r Parking Areas
Carbon monoxide producing devices (su ch as an automobile, space
heater, gas water heater, etc.) should not be operated in enclosed areas
such as unventilated garages, utility rooms or parking areas because of
the danger of carbon monoxide (CO) poisoning resulting from the exhaust
emissions. If a fu rnace or air handler is installed in an enclosed area such
as a garage, utility room or parking area an d a carbon monoxide producing
device is operated therein, there must be adequate, direct outsid e
ventilation.
This ventilation is necessary to avoid the danger of CO poisoning which
can occur if a carbon monoxide producing device continues to operate in
the enclosed area. Carbon monoxide emissions can be (re)circulated
throughout the structure if the furnace or air handler is operating in any
mode.
CO can cause serious illness including permanent brain damage or death.
-
B10259-216
TRANSPORTATION DAMAGE
All units are securely packed in shipping containers tested according to International Safe Transit Association specifications. The carton must be checked upon arrival for external damage. If damage
is found, a request for inspection by carrier’s agent must be made in
writing immediately.
The furnace must be carefully inspected on arrival for damage and
bolts or screws which may have come loose in transit. In the event
of damage the consignee should:
1. Make a notation on delivery receipt of any visible damage to
shipment or container.
2. Notify carrier promptly and request an inspection.
3. With concealed damage, carrier must be notified as soon as
possible - preferably within five days.
4. File the claim with the following support documents within a
nine month statute of limitations.
•Original or certified copy of the Bill of Lading, or indemnity
bond.
•Original paid freight bill or indemnity in lieu thereof.
•Original or certified copy of the invoice, showing trade and
other discounts or reductions.
•Copy of the inspection report issued by carrier’s
representative at the time damage is reported to carrier.
The carrier is responsible for making prompt inspection of damage
and for a thorough investigation of each claim. The distributor or
manufacturer will not accept claims from dealers for transportation
damage.
Keep this literature in a safe place for future reference.
4
I. COI. CO
I. CO
I. COI. CO
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19
20
21
29
BLOWER COMPARTMENTBURNER COMPARTMENT
8
7
910
7
5
27
28
33
11
10
11
3
13
*
*
*
16
17
12
14
15
18
19
20
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CFM
87 4321
OFF
CUT FOR
ON
DEHUM
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Intell-Ignition
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BURNER COMPARTMENTBLOWER COMPARTMENT
28
27
Upflow/Horizontal
1Two-Stage Gas Valve
2Gas Line Entrance (Alternate)
3Pressure Switch(es)
4Gas Manifold
5Combustion Air Intake Connection
6Hot Surface Igniter
7Rollout Limit
8Burners
9Flame Sensor
10 Flue Pipe Connection
11 Flue Pipe
12 Combustion Air Intake (Alternate)
13 Primary Limit
14 Gas Line Entrance
15 Flue Pipe Connection (Alternate)
16 Rubber Elbow
17 Two-Speed Induced Draft Blower
18 Electrical Connection Inlets (Alternate)
19 Coil Front Cover Pressure Tap
20 Coil Front Cover Drain Port
21 Drain Line Penetrations
25
9
7
8
6
7
4
Counterflow/Horizontal
22 Drain Trap
23 Blower Door Interlock Switch
24 Inductor (Not All Models)
25 Two-Stage Integrated Control Module
(with fuse and diagnostic LED)
26 24 Volt Thermostat Connections
27 Transformer (40 VA)
28 ECM Variable Speed Circulator Blower
29 Auxiliary Limit
30 Junction Box
31 Electrical Connection Inlets
32 Coil Front Cover
33 Combustion Air Inlet Pipe
1
5
II. SAFETYII. SAFETY
II. SAFETY
II. SAFETYII. SAFETY
Please adhere to the following warnings and cautions when installing, adjusting, altering, servicing, or operating the furnace.
WARNING
O PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION,
T
ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE, REFER TO THIS
MANUAL.
QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
OR ADDITIONAL ASSISTANCE OR INFORMATION, CONSULT A
F
WARNING
HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH
T
MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE
TATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER
S
REPRODUCTIVE HARM.
WARNING
O PREVENT POSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH
T
DUE TO ELECTRICAL SHOCK, THE FURNACE MUST BE LOCATED TO PROTECT
THE ELECTR ICAL COMPO NENTS FROM WA TER.
WARNING
EATING UNIT SHOULD NOT BE UTILIZED WITHOUT REASONABLE, ROUTINE,
H
INSPECTION, MAINTENANCE AND SUPERVISION.
SUCH DEVICE IS LOCATED WILL BE VACANT, CARE SHOULD BE TAKEN THAT
SUCH DEVICE IS ROUTINELY INSPECTED, MAINTAINED AND MONITORED. IN THE
EVENT THAT THE BUILDING MAYBE EXPOSED TO FREEZING TEMPERATURES
AND WILL BE VACANT, ALL WATER-BEARING PIPES SHOULD BE DRAINED, THE
BUILDING SHOULD BE PROPERLY WINTERIZED, AND THE WATER SO URCE
CLOSED. I N THE EVENT T HAT THE BUI LDING MAY BE EX POSED TO FREEZ ING
TEMPERATURES AND WILL BE VACANT, ANY HYDRONIC COIL UNITS SHOULD
BE DRAINED AS WELL AND, IN SUCH CASE, ALTERNATIVE HEAT SOURCES
SHOULD BE UTI LIZED.
F THE BUILIDNG IN WHICH ANY
I
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
NOTE: Discharge static electrictiy accumulated in the body before
touching the unit. An electrostatic discharge can adversely affect
electrical components.
Use the following precautions during furnace installation and servicing to protect the integrated control module from damage. By
putting the furnace, the control, and the person at the same electrostatic potential, these steps will help avoid exposing the integrated
control module to electrostatic discharge. This procedure is applicable to both installed and non-installed (ungrounded) furnaces.
1. Disconnect all power to the furnace. Do not touch the
integrated control module or any wire connected to the control
prior to discharging your body’s electrostatic charge to
ground.
2. Firmly touch a clean, unpainted, metal surface of the furnace
near the control. Any tools held in a person’s hand during
grounding will be discharged.
3. Service integrated control module or connecting wiring
following the discharge process in step 2. Use caution not
to recharge your body with static electricity; (i.e., do not move
or shuffle your feet, do not touch ungrounded objects, etc.).
If you come in contact with an ungrounded object, repeat
step 2 before touching control or wires.
4. Discharge your body to ground before removing a new
control from its container. Follow steps 1 through 3 if
installing the control on a furnace. Return any old or new
controls to their containers before touching any ungrounded
object.
III. PRIII. PR
III. PR
III. PRIII. PR
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This furnace is primarily designed for residential home-heating
applications. It is NOT designed or certified for use in mobile
homes, trailers or recreational vehicles. This unit is NOT designed
or certified for outdoor applications. The furnace must be installed
indoors (i.e., attic space, crawl space, or garage area provided the
garage area is enclosed with an operating door).
This furnace can be used in the following non-industrial commercial applications:
Schools, Office buildings, Churches, Retail stores
Nursing homes, Hotels/motels, Common or office areas
In such applications , the furnace must be installed with the following stipulations:
•It must be installed per the installation instructions
provided and per local and national codes.
•It must be installed indoors in a building constructed on
site.
•It must be part of a ducted system and not used in a free
air delivery application.
•It must not be used as a “make-up” air unit.
•It must be installed with two-pipe systems for combustion
air, especially if VOC’s or other contaminants are present
in the conditioned space.
•All other warranty exclusions and restrictions apply This
furnace is an ETL dual-certified appliance and is
appropriate for use with natural or propane gas (NOTE: If
using propane, a propane conversion kit is required).
Dual certification means that the combustion air inlet pipe is optional and the furnace can be vented as a:
Non-direct vent (single pipe) central forced air furnace in
which combustion air is taken from the installation area
or from air ducted from the outside or,
Direct vent (dual pipe) central forced air furnace in which
all combustion air supplied directly to the furnace burners
through a special air intake system outlined in these
instructions.
This furnace may be used as a construction site heater ONLY if the
following conditions are met:
•The vent system is permanently installed per these
installation instructions.
•A room thermostat is used to control the furnace. Fixed
jumpers that provide continuous heating CANNOT be
used.
•Return air ducts are provided and sealed to the furnace.
•A return air temperature range between 60ºF (16ºC) and
80ºF (27ºC) is maintained.
•Air filters are installed in the system and maintained
during construction, replaced as appropriate during
construction, and upon completion of construction are
replaced.
•The input rate and temperature rise are set per the furnace
rating plate.
•100% outside air is provided for combustion air
requirements during construction. Temporary ducting can
be used.
6
NOTE: Do not connect the temporary duct directly to the
furnace. The duct must be sized according to the
instructions under Section V, Combustion and Ventilation
air filters and evaporator coils are thoroughly cleaned
following final construction clean up.
•All furnace operating conditions (including ignition, input
rate, temperature rise and venting) are verified according
to these installation instructions.
NOTE: The Commonwealth of Massachusetts requires that the
following additional requirements must also be met:
•Gas furnaces must be installed by a licensed plumber or
gas fitter.
•A T-handle gas cock must be used.
•If the unit is to be installed in an attic, the passageway to
and the service area around the unit must have flooring.
To ensure proper installation and operation, thoroughly read this
manual for specifics pertaining to the installation and application
of this product.
WARNING
OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE,
P
EXPLOSION, SMOKE, SOOT, CONDENSTAION, ELECTRICAL SHOCK OR CARBON
MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION, REPAIR, OPERATION,
OR MAINTENANCE OF THIS PRODUCT.
WARNING
O PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE,
T
DO NOT INSTALL THIS FURNACE IN A MOBILE HOME, TRAILER, OR RECREATIONAL
VEHICLE.
To ensure proper furnace operation, install, operate and maintain
the furnace in accordance with these installation and operation
instructions, all local building codes and ordinances. In their absence, follow the latest edition of the National Fuel Gas Code
(NFPA 54/ANSI Z223.1), and/or CAN/CSA B149 Installation Codes,
local plumbing or waste water codes, and other applicable codes.
A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1) can
be obtained from any of the following:
American National Standards Institute
1430 Broadway
New York, NY 10018
National Fire Protection Association
1 Batterymarch Park
Quincy , MA 02269
CSA International
8501 East Pleasant Valley
Cleveland, OH 44131
A copy of the CAN/CSA B149 Installation Codes can also be obtained from:
CSA International
178 Rexdale Boulevard
Etobicoke, Ontario, Canada M9W 1R3
The rated heating capacity of the furnace should be greater than or
equal to the total heat loss of the area to be heated. The total heat
loss should be calculated by an approved method or in accordance with “ASHRAE Guide” or “Manual J-Load Calculations” published by the Air Conditioning Contractors of America.
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GENERAL
WARNING
O PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL
T
INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED
WHEN INSTALLING THE UNIT.
Follow the instructions listed below when selecting a furnace location. Refer also to the guidelines provided in Section V, Combus-
tion and Ventilation Air Requirements.
•Centrally locate the furnace with respect to the proposed
or existing air distribution system.
•Ensure the temperature of the return air entering the
furnace is between 55°F and 100°F when the furnace is
heating.
•Provide provisions for venting combustion products
outdoors through a proper venting system. Special
consideration should be given to vent/flue pipe routing
and combustion air intake pipe when applicable. Refer
to Section IX, Vent/Flue Pipe and Combustion Air Pipe -Termination Locations for appropriate termination
locations and to determine if the piping system from
furnace to termination can be accomplished within the
guidelines given. NOTE: The length of flue and/or
combustion air piping can be a limiting factor in the
location of the furnace.
•Locate the furnace so condensate flows downwards to
the drain. Do not locate the furnace or its condensate
drainage system in any area subject to below freezing
temperatures without proper freeze protection. Refer to
Section X, Condensate Drain Lines and Trap for further
details.
•Ensure adequate combustion air is available for the
furnace. Improper or insufficient combustion air can
expose building occupants to gas combustion products
that could include carbon monoxide. Refer to Section V,
Combustion and Ventilation Air Requirements.
•Set the furnace on a level floor to enable proper
condensate drainage. If the floor becomes wet or damp
at times, place the furnace above the floor on a concrete
base sized approximately 1-1/2" larger than the base of
the furnace. Refer to the Section VII, HorizontalApplications and Considerations for leveling of horizontal
furnaces.
•Ensure upflow or horizontal furnaces are not installed
directly on carpeting, or any other combustible material.
The only combustible material allowed is wood.
•A special accessory subbase must be used for upright
counterflow unit installations over any combustible
material (including wood). Refer to subbase instructions
for installation details. (NOTE: A subbase will not be
required if an air conditioning coil is located beneath the
furnace between the supply air opening and the
combustible floor.
•Exposure to contaminated combustion air will result in
safety and performance-related problems. Do not install
the furnace where the combustion air is exposed to the
following substances:
chlorinated waxes or cleaners
chlorine-based swimming pool chemicals
water softening chemicals
deicing salts or chemicals
carbon tetrachloride
7
halogen type refrigerants
cleaning solutions (such as perchloroethylene)
printing inks
paint removers
varnishes
hydrochloric acid
cements and glues
antistatic fabric softeners for clothes dryers
and masonry acid washing materials
•Seal off a non-direct vent furnace if it is installed near an
area frequently contaminated by any of the above
substances. This protects the non-direct vent furnace
from airborne contaminants. To ensure that the
enclosed non-directvent furnace has an adequate supply
of combustion air, vent from a nearby uncontaminated
room or from outdoors. Refer to the Section V,Combustion and Ventilation Air Requirements for details.
•If the furnace is used in connection with a cooling unit,
install the furnace upstream or in parallel with the cooling
unit. Premature heat exchanger failure will result if the
cooling unit is placed ahead of the furnace.
•If the furnace is installed in a residential garage, position
the furnace so that the burners and ignition source are
located not less than 18 inches (457 mm) above the floor.
Protect the furnace from physical damage by vehicles.
•If the furnace is installed horizontally, the furnace access
doors must be vertical so that the burners fire horizontally
into the heat exchanger. Do not install the unit with the
access doors on the “up/top” or “down/bottom” side of
the furnace.
CLEARANCESAND ACCESSIBILITY
Installations must adhere to the clearances to combustible materials which this furnace has been design certified to. The minimum clearance information for this furnace is provided on the unit’s
clearance label. These clearances must be permanently maintained. Clearances must also accommodate an installation’s gas,
electrical, and drain trap and drain line connections. If the alternate
combustion air intake or vent/flue connections are used additional
clearance must be provided to accommodate these connections.
Refer to Section IX, Vent Flue Pipe and Combustion Air Pipe for
details. NOTE: In addition to the required clearances to combustible materials, a minimum of 24 inches service clearance must be
available in front of the unit.
TOP
TOP
SIDESIDESIDE
BOTTOM
BOTTOM
UpflowCounterflowHorizontal
A furnace installed in a confined space (i.e., a closet or utility room)
must have two ventilation openings with a total minimum free area
of 0.25 square inches per 1,000 BTU/hr of furnace input rating.
Refer to Product Data Book applicable to your model* for minimum
clearances to combustible surfaces. One of the ventilation openings must be within 12 inches of the top; the other opening must be
within 12 inches of the bottom of the confined space. In a typical
construction, the clearance between the door and door frame is
usually adequate to satisfy this ventilation requirement.
FURNACE SUSPENSION
If suspending the furnace from rafters or joists, use 3/8" threaded
rod and 2”x2”x1/8” angle iron as shown below. The length of rod
will depend on the application and the clearances necessary.
PROVIDE 8" MINMUM CLEARANCE BETWEEN
CENTER ROD AND FURNACE CABINET
TO ALLOW FOR CIRCULATOR BLOWER REMOVAL
3/8" DIAMETER
THREADED ROD
(6 PLACES)
HOLD DOWN
NUTS
SUPPORT
NUTS
2"X2"X1/8"ANGLE IRON
(3 PLACES)
POSITION AS CLOSE AS POSSIBLE
TO BLOWER DECK TO ALLOW FOR
CIRCULATOR BLOWER REMVOAL
ASSURE FURNAC E IS LEVEL F ROM
END TO END AND HAS A SLIGHT
FORWARD TILT WIT H THE FRONT
OF THE FURNACE 0"-3/4"
BELOW THE BACK OF THE FURNAC E
TILT OUTWARD TO ALLOW FOR
DOOR AND CIRCULATOR BLOWER
REMOVAL
Suspended Furnace
EXISTING FURNACE REMOVAL
NOTE: When an existing furnace is removed from a venting system
serving other appliances, the venting system may be too large to
properly vent the remaining attached appliances.
The following vent testing procedure is reproduced from the American
National Standard/National Standard of Canada for Gas-Fired Central Furnaces ANSI Z21.47b-2002, CSA-2.3b-2002 Section 1.23.1.
The following steps shall be followed with each appliance connected to the
venting system placed in operation, while any other appliances connected to the venting system are not in operation:
a. Seal any unused openings in the venting system;
b. Inspect the venting system for proper size and horizontal pitch, as
required by the National Fuel Gas Code, ANSI Z223.1 or the CSA
B149 Installation Codes and these instructions. Determine that there
is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition;
c. In so far as practical, close all building doors and windows and all
doors between the space in which the appliance(s) connected to the
venting system are located and other spaces of the building. Turn on
clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom
exhausts, so they shall operate at maximum speed. Do not operate a
summer exhaust fan. Close fireplace dampers;
d. Follow the lighting instructions. Place the appliance being inspected
in operation. Adjust thermostat so appliance shall operate continuously;
e. T est for draft hood equipped spillage at the draft hood relief opening
after 5 minutes of main burner operation. Use the flame of a match
or candle;
f. After it has been determined that each appliance connected to the
venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other
gas burning appliance to their previous conditions of use;
g. If improper venting is observed during any of the above tests, the
common venting system must be corrected.
*NOTE: Please contact your distributor or our website for the applicable
product data book referred to in this manual.
8
Corrections must be in accordance with the latest edition of the
National Fuel Gas Code NFPA 54/ANSI Z223.1 and/or CSA B149
Installation Codes.
If resizing is required on any portion of the venting system, use the
appropriate table in Appendix G in the latest edition of the National
Fuel Gas Code ANSI Z223.1 and/or CSA B149 Installation Codes.
THERMOSTAT LOCATION
The thermostat should be placed approximately five feet fom the
floor on a vibration-free, inside wall in an area having good air
circulation. Do not install the thermostat where it may be influenced by any of the following:
•Drafts, or dead spots behind doors, in corners, or under
cabinets.
•Hot or cold air from registers.
•Radiant heat from the sun.
•Light fixtures or other appliances.
•Radiant heat from a fireplace.
•Concealed hot or cold water pipes, or chimneys.
•Unconditioned areas behind the thermostat, such as an
outside wall.
DRAFTS OR DEAD SPOTS
-BEHIND DOORS
-IN CORNERS
-UNDER CABINETS
Thermostat Influences
Consult the instructions packaged with the thermostat for mounting instructions and further precautions.
VV
. CO. CO
V
. CO
VV
. CO. CO
MBUSTIMBUSTI
MBUSTI
MBUSTIMBUSTI
OO
N & VENTILN & VENTIL
O
N & VENTIL
OO
N & VENTILN & VENTIL
AA
TITI
OO
N AIR REQUIREMENTSN AIR REQUIREMENTS
A
TI
O
N AIR REQUIREMENTS
AA
TITI
OO
N AIR REQUIREMENTSN AIR REQUIREMENTS
WARNING
OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH MAY OCCUR
P
IF THE FURNACE IS NOT PROVIDED WITH ENOUGH FRESH AIR FOR PROPER
COMBUSTION AND VENTILATION OF FLUE GASES. MOST HOMES REQUIRE
OUTSIDE AIR BE SUPPLIED TO THE FURNACE AREA.
Improved construction and additional insulation in buildings have
reduced heat loss by reducing air infiltration and escape around
doors and windows. These changes have helped in reducing
heating/cooling costs but have created a problem supplying combustion and ventilation air for gas fired and other fuel burning appliances. Appliances that pull air out of the house (clothes dryers,
exhaust fans, fireplaces, etc.) increase the problem by starving
appliances for air.
House depressurization can cause back drafting or improper combustion of gas-fired appliances, thereby exposing building occupants to gas combustion products that could include carbon monoxide.
If this furnace is to be installed in the same space with other gas
appliances, such as a water heater, ensure there is an adequate
supply of combustion and ventilation air for the other appliances.
Refer to the latest edition of the National Fuel Gas Code NFPA 54/
HOT
COLD
ANSI Z223.1 (Section 5.3), or CSA B149 Installation Codes (Sections 7.2, 7.3, or 7.4), or applicable provisions of the local building
codes for determining the combustion air requirements for the
appliances.
Most homes will require outside air be supplied to the furnace area
by means of ventilation grilles or ducts connecting directly to the
outdoors or spaces open to the outdoors such as attics or crawl
spaces.
The following information on air for combustion and ventilation is reproduced from the National Fuel Gas Code NFP A 54/ANSI Z223.1 Section
5.3.
5.3.1 General:
(a) The provisions of 5.3 apply to gas utilization equipment installed in
buildings and which require air for combustion, ventilation and dilution of flue gases from within the building. They do not apply to (1)
direct vent equipment which is constructed and installed so that all
air combustion is obtained from the outside atmosphere and all flue
gases are discharged to the outside atmosphere, or (2) enclosed
furnaces which incorporate an integral total enclosure and use only
outside air for combustion and dilution of flue gases.
(b) Equipment shall be installed in a location in which the facilities for
ventilation permit satisfactory combustion of gas, proper venting
and the maintenance of ambient temperature at safe limits under
normal conditions of use. Equipment shall be located so as not to
interfere with proper circulation of air. When normal infiltration
does not provide the necessary air, outside air shall be introduced.
(c) In addition to air needed for combustion, process air shall be pro-
vided as required for: cooling of equipment or material, controlling
dew point, heating, drying, oxidation or dilution, safety exhaust,
odor control, and air for compressors.
(d) In addition to air needed for combustion, air shall be supplied for
ventilation, including all air required for comfort and proper working
conditions for personnel.
(e) While all forms of building construction cannot be covered in detail,
air for combustion, ventilation and dilution of flue gases for gas
utilization equipment vented by natural draft normally may be obtained by application of one of the methods covered in 5.3.3 and
5.3.4.
(f) Air requirements for the operation of exhaust fans, kitchen ventila-
tion systems, clothes dryers, and fireplaces shall be considered in
determining the adequacy of a space to provide combustion air
requirements.
5.3.2 Equipment Located in Unconfined Spaces:
In unconfined spaces (see definition below) in buildings, infiltration may
be adequate to provide air for combustion ventilation and dilution of
flue gases. However, in buildings of tight construction (for example,
weather stripping, heavily insulated, caulked, vapor barrier, etc.), additional air may need to be provided using the methods described in 5.3.3b or 5.3.4.
Space, Unconfined.
For purposes of this Code, a space whose volume is not less than 50
cubic feet per 1,000 BTU per hour of the aggregate input rating of all
appliances installed in that space. Rooms communicating directly with
the space in which the appliances are installed through openings not
furnished with doors, are considered a part of the unconfined space.
5.3.3 Equipment Located in Confined Spaces:
(a) All Air from Inside the Building: The confined space shall be pro-
vided with two permanent openings communicating directly with
an additional room(s) of sufficient volume so that the combined
volume of all spaces meets the criteria for an unconfined space. The
total input of all gas utilization equipment installed in the combined
space shall be considered in making this determination. Each opening shall have a minimum free area of 1 square inch per 1,000 BTU
9
per hour of the total input rating of all gas utilization equipment in
A
the confined space, but not less than 100 square inches. One opening shall be within 12 inches of the top and one within 12 inches of
the bottom of the enclosure.
NOTE: Each opening must have
a free area of not less than one
square inch per 1000 BTU of
the total input rating of all equ ipment in the enclosure, but not
less than 100 square inches.
Equipment Located in Confined Spaces; All Air from Inside
Building. See 5.3.3-a.
Chimney or Gas Vent
Water
Heater
Furnace
(b) All Air from Outdoors: The confined space shall be provided with
two permanent openings, one commencing within 12 inches of the
top and one commencing within 12 inches of the bottom of the
enclosure. The openings shall communicate directly, or by ducts,
with the outdoors or spaces (crawl or attic) that freely communicate
with the outdoors.
1. When directly communicating with the outdoors, each opening
shall have a minimum free area of 1 square inch per 4,000 BTU
per hour of total input rating of all equipment in the enclosure.
Chimney or Gas Vent
Ventila t ion l ouv er s
(each end of attic)
NOTE: The inlet and outlet air
opening s must each have a free
area of not less than one square
inch per 4000 BTU of the
total input rating of all equipment
in the enclo sure.
Outlet Air
Water
Heater
lternate
air inlet
Furnace
Inlet Air
Opening
Opening
Chimney or Gas Vent
Ventilation louvers
(each end of attic)
NOTE: The inlet and outlet air
openings must eac h have a free
area of not less than one square
inch per 4000 BTU o f the
total input rating of all equipment
in the enclosure.
Outlet Air
Furnace
Water
Heater
Inlet air duct
[ends 1 ft (300 mm)
above floor]
Equipment Located in Confined Spaces; All Air from Outdoors
Through Ventilated Attic. See 5.3.3-b.
3. When communicating with the outdoors through horizontal ducts,
each opening shall have a minimum free area of 1 square inch per
2,000 BTU per hour of total input rating of all equipment in the
enclosure.
Chimney or Gas Vent
NOTE: The air duct openings
must have a free area of not
less than one square inch per
2000 BTU of the total input
rating of all equipment in the
Outlet air duct
Water
Heater
Furnace
Inlet air duct
*If the appliance room is located against an outside wall and the air openings communicate directly with the
outdoors, each opening shall have a free area of not less than one square inch per 4,000 BTU per hour of
the total input rating of all appliances in the enclosure.
Equipment Located in Confined Spaces; All Air from Outdoors.
See 5.3.3-b.
enclosure*.
4. When ducts are used, they shall be of the same cross-sectional
area as the free area of the openings to which they connect. The
minimum dimension of rectangular air ducts shall not be less
than 3 inches.
Ventila t ion l ouv er s for
unheated crawl space
Equipment Located in Confined Spaces; All Air from Outdoors—
Inlet Air from Ventilated Crawl Space and Outlet Air to Ventilated
Attic. See 5.3.3-b
NOTE: The single opening must have
a free area of not less than one
square inch per 3000 BTU of
the total input rating of all equipment in the enclosure, but not less than
the sum of the areas of all vent
connectors in the confined space.
Chimney or Gas Vent
2. When communicating with the outdoors through vertical ducts,
each opening shall have a minimum free area of 1 square inch per
4,000 BTU per hour of total input rating of all equipment in the
Opening
enclosure.
Water
Furnace
Equipment Located in Confined Spaces; All Air from Outdoors -
Single Air Opening. See 5.3.3-b.
Heater
Alternate
Opening
Location
10
5. When directly communicating with the outdoors, the single opening shall have a minimum free area of 1 square inch per 3,000
BTU per hour of total input rating of all equipment in the enclosure.
5.3.4 Specially Engineered Installations:
The requirements of 5.3.3 shall not necessarily govern when special engi-
neering, approved by the authority having jurisdiction, provides an
adequate supply of air for combustion, ventilation, and dilution of flue
gases.
5.3.5 Louvers and Grilles:
In calculating free area in 5.3.3, consideration shall be given to the blocking
effect of louvers, grilles or screens protecting openings. Screens used
shall not be smaller than 1/4 inch mesh. If the area through a design of
louver or grille is known, it should be used in calculating the size of
opening required to provide the free area specified. If the design and free
area is not known, it may be assumed that wood louvers will have 20-25
percent free area and metal louvers and grilles will have 60-75 percent
free area. Louvers and grilles shall be fixed in the open position or
interlocked with the equipment so that they are opened automatically
during equipment operation.
5.3.6 Special Conditions Created by Mechanical Exhausting or Fireplaces:
Operation of exhaust fans, ventilation systems, clothes dryers, or fireplaces
may create conditions requiring special attention to avoid unsatisfactory operation of installed gas utilization equipment. Air from Inside
Building. See 5.3.3-a.
VI. INSTVI. INST
VI. INST
VI. INSTVI. INST
ALLALL
ALL
ALLALL
AA
TITI
A
TI
AA
TITI
OO
N POSITIN POSITI
O
N POSITI
OO
N POSITIN POSITI
OO
O
OO
NSNS
NS
NSNS
This furnace may be installed in an upright position or horizontal
on either the left or right side panel. Do not install this furnace on
its back. For upright upflow furnaces, return air ductwork may be
attached to the side panel(s) and/or basepan. For horizontal up-flow furnaces, return air ductwork must be attached to the basepan.
For both upright or horizontal counterflow furnaces, return duct-
work must be attached to the basepan (top end of the blower compartment). NOTE: Ductwork must never be attached to the back of
the furnace. Contact your distributor for proper airflow requirements and number of required ductwork connections. Refer to
“Recommended Installation Positions” figure for appropriate installation positions, ductwork connections, and resulting airflow
arrangements.
VII. HOVII. HO
VII. HO
VII. HOVII. HO
RIZORIZO
RIZO
RIZORIZO
NTNT
AL APPLIAL APPLI
NT
AL APPLI
NTNT
AL APPLIAL APPLI
CC
AA
TITI
OO
A
TI
AA
TITI
NS & CONS & CO
O
NS & CO
OO
NS & CONS & CO
C
CC
NSIDNSID
NSID
NSIDNSID
ERAERA
ERA
ERAERA
TITI
TI
TITI
OO
O
OO
NSNS
NS
NSNS
GENERAL
Horizontal applications, in particular, may dictate many of the
installation’s specifics such as airflow direction, ductwork connections, flue and combustion air pipe connections, etc. The basic
application of this furnace as a horizontal furnace differs only slightly
from an upright installation. When installing a furnace horizontally,
additional consideration must be given to the following:
FURNA CE MUST B E LEVEL
ALTERNA TE VENT/FLUE
AND COMBUS TION AI R
INTAKE LOCATIO NS
GAS LINE W ITH
DRIP LEG (3" MINI MUM)
DRAIN PAN
FURNA CE MUST B E SUPPOR TED
AT BOTH ENDS AND MIDDLE
FROM END TO END
4 3/4" MINIMUM
DRAIN TRAP
CLEARANCE
DRAIN LINE WITH 1/4" PER FOOT
DOWNWARD SLOPE
MINIMUM
SERVICE
24"
CLEARANCE REQUIRED
FURNACE MUST BE LEVEL
OR SLIGHTLY TILTED FORWARD
WITH THE DOORS 0" - 3/4"
BELOW THE BACK PA NEL
Horizontal Furnace
DRAIN TRAPAND LINES
In horizontal applications the condensate drain trap is secured to
the furnace side panel, suspending it below the furnace. A minimum clearance of 4 3/4 inches below the furnace must be provided for the drain trap. Additionally, the appropriate downward
piping slope must be maintained from the drain trap to the drain
location. Refer to Section X, Condensate Drain Trap and Lines for
further details. If the drain trap and drain line will be exposed to
temperatures near or below freezing, adequate measures must
be taken to prevent condensate from freezing.
LEVELING
Leveling ensures proper condensate drainage from the heat exchanger and induced draft blower. For proper flue pipe drainage,
the furnace must be level lengthwise from end to end. The furnace
should also be level from back to front or have a slight tilt with the
access doors downhill (approximately 3/4 inches) from the back
panel. The slight tilt allows the heat exchanger condensate, generated in the recuperator coil, to flow forward to the recuperator coil
front cover.
ALTERNATE VENT/FLUEAND COMBUSTION AIR CONNECTIONS
In horizontal installations provisions for alternate flue and combustion air piping are available for upflow furnaces with left discharge and counterflow furnaces with right air discharge. This configuration allows the flue and combustion air piping to be run vertically through the furnace. Refer to the “Recommended Installation
Positions” figure for further detail. The standard piping connections may also be used in these positions. Refer to Section IX,Vent/Flue Pipe and Combustion Air Pipe for details concerning the
conversion to the alternate vent/flue and combustion air connections.
11
AIR
NOTE
tified to 4500 feet
DISCHARGE
Side
Return
Duct
Connection
AIR
DISCHARGE
UPFLOW HORIZONTAL
LEFT AIR DIS CHARGE
Bottom
Return
Duct
Connection
UPFLOW HORIZ ONT AL
RIGHT AIR DISCHARGE
Bottom
Return
Duct
Connection
UPFLOW
UPRIGHT
ALTERNATE FLUE AND
COMBUSTION AIR PIPE
LOCATIONS
ALTERNATE FLUE AND
COMBUSTION AIR PIPE
LOCATIONS
Side
Return
Duct
Connection
Bottom
Return
Duct
Connection
AIR
DISCHARGE
Recommended Installation Positions
NOTE: Alternate “vertical” piping connections can not be used when
an upflow furnace is installed with supply air discharging to the
right, or when a counterflow furnace is installed with supply air
discharging to the left. In either case, use the standard flue and
combustion air piping connections.
ALTERNATE ELECTRICALAND GAS LINE CONNECTIONS
This furnace has provisions allowing for electrical and gas line
connections through either side panel. In horizontal applications
the connections can be made either through the “top” or “bottom” of
the furnace.
DRAIN PAN
A drain pan must be provided if the furnace is installed above a
conditioned area. The drain pan must cover the entire area under
the furnace (and air conditioning coil if applicable).
FREEZE PROTECTION
Refer to Section VI, Horizontal Applications and Conditions - Drain
Trap and Lines.
FURNACE SUSPENSION
If the furnace is installed in a crawl space it must be suspended
from the floor joist or supported by a concrete pad. Never install the
furnace on the ground or allow it to be exposed to water. Refer to
Section IV, Location Requirements and Considerations - Furnace
Suspension for further details.
VIII. PRVIII. PR
VIII. PR
VIII. PRVIII. PR
OO
PP
ANE GAANE GA
O
P
ANE GA
OO
PP
ANE GAANE GA
S /HIS /HI
S /HI
S /HIS /HI
GH ALGH AL
GH AL
GH ALGH AL
TITUDTITUD
TITUD
TITUDTITUD
E INSTE INST
E INST
E INSTE INST
ALLALL
ALL
ALLALL
AA
TITI
OO
NSNS
A
TI
O
NS
AA
TITI
OO
NSNS
WARNING
OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH MAY OCCUR IF
P
THE CORRECT CONVERSION KITS ARE NOT INSTALLED.
MUST BE APPLIED TO INSURE SAFE AND PROPER FURNACE OPERATION.
CONVERSIONS MUST BE PERFORMED BY A QUALIFIED INSTALLER OR SERVICE
AGENCY.
This furnace is shipped from the factory configured for natural gas
at standard altitude. Propane gas installations require an orifice
change to compensate for the energy content difference between
natural and propane gas.
HE APPROPRIATE KITS
T
A
LL
High altitude installations may require both a pressure switch and
an orifice change. These changes are necessary to compensate
for the natural reduction in the density of both the gas fuel and the
combustion air at higher altitude.
For installations above 7000 feet, please refer to your distributor
for required kit(s).
GasAltitudeKit
NaturalNone#433.5" w. c.1.9" w.c .None
Propane
0-7000
LPM -03B
: In Canada, gas furnaces are only cer
Orifice
#5510 .0" w. c .6.0" w.c.None
M a n if ol d P ressu reP ressu re
High Stage Low Stage
Swi tch Change
.
Contact the distributor for a tabular listing of appropriate
manufacturer’s kits for propane gas and/or high altitude installations. The indicated kits must be used to insure safe and proper
furnace operation. All conversions must be performed by a qualified installer, or service agency.
IX. VENT/FLUE PIPE & COMBUSTION AIR PIPEIX. VENT/FLUE PIPE & COMBUSTION AIR PIPE
IX. VENT/FLUE PIPE & COMBUSTION AIR PIPE
IX. VENT/FLUE PIPE & COMBUSTION AIR PIPEIX. VENT/FLUE PIPE & COMBUSTION AIR PIPE
GENERAL
WARNING
AILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN BODILY INJURY OR
F
DEATH.
SECTION.
AREFULLY READ AND FOLLOW ALL INSTRUCTIONS GIVEN IN THIS
C
WARNING
PON COMPLETION OF THE FURNACE INSTALLATION, CAREFULLY INSPECT THE
U
ENTIRE FLUE SYSTEM BOTH INSIDE AND OUTSIDE THE FURNACE TO ASSURE IT
IS PROPERLY SEALED.
PERSONAL INJURY OR DEATH DUE TO EXPOSURE TO FLUE PRODUCTS,
INCLUDING CARBON MONOXIDE.
EAKS IN THE FLUE SYSTEM CAN RESULT IN SERIOUS
L
A condensing gas furnace achieves its high level of efficiency by
extracting almost all of the heat from the products of combustion
and cooling them to the point where condensation takes place.
Because of the relatively low flue gas temperature and water condensation requirements, PVC pipe is used as venting material.
This furnace must not be connected to T ype B, BW , or L vent or vent
connector , and must not be vented into any portion of a factory built
or masonry chimney except when used as a pathway for PVC as
described later in this section. Never common vent this appliance
with another appliance or use a vent which is used by a solid fuel
appliance. Do not use commercially available “no hub connectors” other than those shipped with this product.
It is the responsibility of the installer to follow the manufacturers’
recommendations and to verify that all vent/flue piping and connectors are compatible with furnace flue products. Additionally, it is the
responsibility of the installer to ensure that all piping and connections possess adequate structural integrity and support to prevent
flue pipe separation, shifting, or sagging during furnace operation.
DUAL CERTIFICATION: NON-DIRECT/DIRECT VENT
This furnace is dual certified and may be installed as a non-direct
vent (single pipe) or direct vent (dual pipe) appliance. A non-directvent installation requires only a vent/flue pipe, while a direct vent
installation requires both a vent/flue pipe and a combustion air
intake pipe. Refer to the appropriate section for details concerning
piping size, length, number of elbows, furnace connections, and
terminations.
12
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