Amana AMH80403ANBA, AMH80403ANBB, AMH80403AXBA, AMH80403AXBB, AMH80603ANBA User Manual

...

Service Instructions

Goodman® & Amana® Brand

33 3/8" 80% Modified Two Stage Gas Furnaces

AMH8, GMH8, GDH8, ADSH8

& Accessories

This manual is to be used by qualified, professionally trained HV AC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person. The material in this manual does not supercede manufacutrer's installation and operation instructions.

RS6612007r3

August 2016

TABLE OF CONTENTS

IMPORTANT INFORMATION........................2 - 3

PRODUCT IDENTIFICATION ..................... 4 - 10

ACCESSORIES ................................... 11 - 15

OPERATING INSTRUCTIONS .................... 16 - 18

PRODUCT DESIGN............................... 19 - 39

TROUBLESHOOTING ............................ 41 - 42

MAINTENANCE .................................. 43 - 46

SERVICING ....................................... 47 - 63

SERVICING TABLE OF CONTENTS .................. 49

WIRING DIAGRAMS/SCHEMATICS .................. 64

SYSTEM OPERATION ................................. 40

IMPORTANT INFORMATION

Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE

INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.

IMPORTANT NOTICES FOR CONSUMERS AND SER VICERS

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS

NLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL, ADJUST, SERVICE OR REPAIR (HEREINAFTER MANUAL SHOULD SERVICE THE EQUIPMENT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES ASSUME RESPONSIBILITY FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT

. IN

LICENSES TO SERVICE THE EQUIPMENT SPECIFIED IN THIS MANUAL, ONLY LICENSED PERSONNEL SHOULD SERVICE THE EQUIPMENT INSTALLATION, ADJUSTMENT, SERVICING OR REPAIR OF THE EQUIPMENT SPECIFIED IN THIS MANUAL, OR ATTEMPTING TO INSTALL, ADJUST, SERVICE OR REPAIR THE EQUIPMENT SPECIFIED IN THIS MANUAL WITHOUT PROPER TRAINING MAY RESULT IN PRODUCT DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH

, “

SERVICE

”)

THE EQUIPMENT SPECIFIED IN THIS

. THE

MANUFACTURER WILL NOT

. IF

YOU SERVICE THIS UNIT, YOU

ADDITION, IN JURISDICTIONS THAT REQUIRE ONE OR MORE

. I

MPROPER

WARNING

HIGH VOLTAGE D

ISCONNECT ALL POWER BEFORE SERVICING OR

INSTALLING THIS UNIT. BE PRESENT . DAMAGE, PERSONAL INJ URY OR DEATH.

MULTIPLE POWER SOURCES MAY

AILURE TO D O SO MAY CAUSE PROPE RTY

WARNING

O PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH, DO NOT STORE COMBUSTIBLE MATE RIALS OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.

IMPORTANT INFORMATION

CO can c aus e serious il lness inc lu d i ng pe r m a n ent br a in damage or death.

B10259-216

To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:

CONSUMER INFORMATION LINE

GOODMAN® BRAND PRODUCTS

TOLL FREE

1-877-254-4729 (U.S. only)

email us at:

customerservice@goodmanmfg.com

fax us at: (731) 856-1821

(Not a technical assistance line for dealers.)

CONSUMER INFORMATION LINE

AMANA® BRAND PRODUCTS

TOLL FREE

1-877-254-4729 (U.S. only)

email us at:

hac.consumer.affairs@amanahvac.com

fax us at: (731) 856-1821

(Not a technical assistance line for dealers.)

Advertencia especial para la instalación de calentadores ó manejadoras de aire en áreas cerradas como estacionamientos ó cuartos de servicio.

Las emisiones de monóxido de carbono p ueden circular a través del aparato cu and o se ope ra en cua lqu i e r mo do .

El monó x id o de carbono puede causar en fermed ades seve ras como daño cerebral per m a n e n te ó muerte.

RISQUE D'EM POISO N NE ME NT AU

Cette ventilation est nécessaire pour éviter le danger d'intoxication au CO po uv an t su rv enir si un appareil produisant du monoxyde de carbone continue de fonctionner au sein de la zone confinée.

MONOXYDE DE CARBONE

B10259-216

Outside the U.S., call 1-713-861-2500.

(Not a technical assistance line for dealers.) Your

telephone company will bill you for the call.

B10259-216

PRODUCT IDENTIFICA TION

Good

(13 Digits)

The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.

man Furnace Nomenclature

GMH80 060 3AN AA 12345 678 910111213

Brand Minor Revision G - Goodman A - Initial Release A- Amana® Brand B - 1st Revision

Configuration M - Upflow/H orizontal Major Revision C - Downflow/H orizon tal A - Initial Release K - Dedicated Upflow B - 1st Revision D - Dedicated Downflow

Gas Vale / Motor N - Natural Gas E- Convertible 2 Stage / High Efficiency X - Low NOx H - Convertible 2 Stage / Single Speed S - Single Stage / Single Speed Cabinet Width

AFUE B - 17.5" 97 - 97% AFUE C - 21" 80 - 80% AFUE D - 24.5"

MBTU/h Maximum CFM 40 - 40,000 3 - 1200 CFM 60 - 60,000 4 - 1600 CFM 80 - 80,000 5 - 2000 CFM 100 - 100,000 120 - 120,000 140 - 140,000

Nox

A - 14"

Am an a® B rand Furnace Nomenclature (14 Digits)

A D S H 80 060 3 B N A A 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Brand Minor Revision A- Amana® Brand A - Initial Rele ase

Configur ation M - Up flow/ H or izontal Major Revision C - Downflow /Horizontal A - Initial Re le ase K - Dedicated Upflow B - 1st Revis ion D - Dedicated Downflow

Motor N - Natural G as V - Variable Speed/ComfortNet X - Low NOx E - High Efficiency S - Single Speed Cabinet Width

Gas Valve B - 17.5" M - Modulating C - 21" C - 2 Stage D - 24.5" H - Convertible 2 Stage S - Single Stage Maximum CFM

AFUE 4 - 1600 CFM 97 - 97% AFUE 5 - 2000 CFM 80 - 80% AFUE

MBTU/h 40 - 40,000 60 - 60,000 80 - 80,000 100 - 100,000 120 - 120,000

B - 1st Revis ion

Nox

A - 14"

3 - 1200 CFM

PRODUCT IDENTIFICA TION

MODEL# MFG.# DESCRIPTION

GDH8**CA

GDH8***CB

GDH8***AA

GDH8***BA

GDH8***BB

GDH80453A* GDH80703A* GDH80904B* GDH81155C*

GDH80403A* GDH80603A* GDH80804B* GDH81005C*

Goodman® Brand 80% Modified Two-Stage Gas Furnace

, Dedicated down flo w installa ti on , 3 3 3/8" tall, Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" and 21" wide.

Goodman® Brand 80% Modified Two-Stage Gas Furnace

, New model nomenclature, fi re d at 23,000 BTUH per burner. Dedicated down flow installation, 33 3/8" tall, Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" and 21" wide.

Goodman® Brand 80% Modified Two-Stage Gas Furnace

, fired at 20,000 BTU H per burner. Dedicated down flow installation, 33 3/8" tall, Induced draft, Two stage gas valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" and 21" wide. "BA" revisions have a standard rated altitude of 4,500 ft.

Goodman® Brand 80% Modified Two-Stage Gas Furnace

, fired at 20,000 BTU H per burner. Dedicated down flow installation, 33 3/8" tall, Induced draft, Two stage gas valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" and 21" wide. "BB" revisions have a standard rated altitude of 5,500 ft.

GDH8***BC

GDH80403B* GDH80603B*

Goodman® Brand 80% Modified Two-Stage Gas Furnace

, fired at 20,000 BTU H per burner. Dedicated down flow installation, 33 3/8" tall, Induced draft, Two stage gas valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis size is 14" wide. "BC" revisions are equipped with a Broad Ocean motor.

PRODUCT IDENTIFICA TION

MODEL # MFG.# DESCRIPTION

GMH80453A*

GMH8**CA

GMH80703A* GMH80704B* GMH80903B* GMH80904C* GMH80905C* GMH81155C* GMH81405D*

Goodman® Brand 80% Modified Two-Stage Gas Furnace

installation, 33 3/8" tall, Induced draft, Two stage gas Valv e , Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide.

, Upflow/Horizontal Left and Right

GMH80453A* GMH80703A* GMH80704B*

GMH8***CB

GMH8***CC

GMH8***CD GMH81405D*

GMH8***AA

GMH80903B* GMH80904C* GMH80905C* GMH81155C* GMH81405D*

GMH80453A* GMH80703A* GMH80704B* GMH80903B* GMH80904C* GMH80905C* GMH81155C* GMH81405D*

GMH80403A* GMH80603A* GMH80604B* GMH80803B* GMH80804C* GMH80805C* GMH81005C* GMH81205D*

Goodman® Brand 80% Modified Two-Stage Gas Furnace

,Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Two stage gas Valv e , Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. CB revision changed to a rotatable inducer (clockwise).

Goodman® Brand 80% Modified Two-Stage Gas Furnace

, Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Two stage gas Valv e , Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. CC revision changed to a Honeywell gas valve.

Goodman®Brand 80% Modified Two-Stage Gas Furnace

.Upflow/Horizontal Left and right installation, 33 3/8" tall, Induced draft, Two stage gas Valv e , Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. Chassis size 24.5" wide. "CD" revision has a standard rated altittude of 5,500 ft.

Goodman® Brand 80% Modified Two-Stage Gas Furnace

, New model nomenclature, fired at 23,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Alulinized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and

24.5" wide.

GMH8***BA

GMH8***BB

GMH8***BC

GMH80403A* GMH80603A* GMH80604B* GMH80803B* GMH80804C* GMH80805C* GMH81005C* GMH81205D*

GMH80403A* GMH80603A* GMH80604B* GMH80803B* GMH80804C* GMH80805C* GMH81005C*

GMH80403A* GMH80603A* GMH80803B*

Goodman® Brand 80% Modified Two-Stage Gas Furnace

, fired at 20,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. "BA" revisions have a standard rated altitude of 4,500 ft

Goodman® Brand 80% Modified Two-Stage Gas Furnace

, fired at 20,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Two stage gas valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. "BB" revisions and GMH81205D*BA have a standard rated altitude of 5,500 ft.

Goodman® Brand 80% Modified Two-Stage Gas Furnace

, fired at 20,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Two stage gas valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14" & 17.5" wide. "BC" revisions are equipped with a Broad Ocean motor.

PRODUCT IDENTIFICA TION

MODEL# MFG.# DESCRIPTI O N

AMH80453A*

AMH8**CA

AMH8***CB

AMH8***CC

AMH80703A* AMH80704B* AMH80903B* AMH80904C* AMH80905C* AMH81155C* AMH81405D*

AMH80453A* AMH80703A* AMH80704B* AMH80903B* AMH80904C* AMH80905C* AMH81155C* AMH81405D*

Amana® Brand 80% Modified Two-Stage Gas Furnace

installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide.

Amana® Brand 80% Modified Two-Stage Gas Furnace

installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time.Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. CB revision changed to a ro tatable inducer (clockwise).

Amana® Brand 80% Modified Two-Stage Gas Furnace

, Upflow/Horizontal Left and Right

AMH8**CE AMH81405D*

AMH80403A* AMH80603A* AMH80604B*

AMH8***AA

AMH8***BA

AMH8***BB

AMH80803B* AMH80804C* AMH80805C* AMH81005C* AMH81205D*

AMH80403A* AMH80603A* AMH80604B* AMH80803B* AMH80804C* AMH80805C* AMH81005C* AMH81205D*

AMH80403A* AMH80603A* AMH80604B* AMH80803B* AMH80804C* AMH80805C* AMH81005C*

Amana® Brand 80% Modified Two-Stage Gas Furnace,

Upflow/Horizontal Left and Right installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time.Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" model is low NOx. Chassis size is 24.5" wide. "CE" revision has a standard rated altitude of 5,500 ft.

Amana® Brand 80% Modified Two-Stage Gas Furnace

, New mode l n o men clature, fired at 23,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide.

Amana® Brand 80% Modified Two-Stage Gas Furnace

, fired at 20,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. "BA" revisions have a standard rated altitude of 4,500 ft.

Amana® Brand 80% Modified Two-Stage Gas Furnace

, fired at 20,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. "BB" revisions and AMH81205D*BA have a standard rated altitude of 5,500 ft

AMH8***BC

AMH80403A* AMH80603A* AMH80803B*

Amana® Brand 80% Modified Two-Stage Gas Furnace

, fired at 20,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" wide. "BC" revisions are equipped with a Broad Ocean motor.

PRODUCT IDENTIFICA TION

MODEL# MF G.# DESCRIPTION

ADSH80***AA

ADSH80***AB

ADSH800403AX* ADSH800603AX* ADSH800804CX* ADSH801005CX*

ADSH800403AX* ADSH800603AX*

Amana® Brand 80% Modified Two-Stage Gas Furnace

tall, Two tone painted cabinet. Induced draft, Two stage gas Val v e , Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC b lower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" and 21" wide. Standard rated altitude of 5,500 ft

Amana® Brand 80% Modified Two-Stage Gas Furnace,

tall, Two tone painted cabinet. Induced draft, Two stage gas Val v e , Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC b lower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis size is 14" wide. Standard rated altitude of 5,500 ft. "AB" revisions are equipped with a Broad Ocean motor.

, Dedicated down flow installation, 33 3/8"

Dedicated down flow installation, 33 3/8"

PRODUCT IDENTIFICA TION

MODEL # MFG # DESCRIPTION

AFE18-60A

EFR01

FTK 04

HANG20

HANG21

N/A

P1221001

P1221002F

FTK04

N/A

Fossil Fuel Kit.

above/downstream of a gas or fossil fuel furnace when used with a heat pump. I t will operate with single and two stage heat pumps and single and two stage furnaces. The AFE18-60A control will turn the heat pump unit off when the furnace is turned on. An anti-short cycle feature initiates a 3 minute timed off delay when the compressor goes off.

External Filter Rack Kit

is intended to provide a location, external to the furnace casing, for installation of a permanent filter. The rack is mounted over the indoor air blower compartment area of either side panel, and provide filter retention as well as a location for attaching return air ductwork.

Furnace Twinning Kit

furnaces to operate at the same time from a single thermostat. The two furnaces to be "twinned" must be the exact same model with their circulating air blowers set to deliver the same air flow at the same time. This kit cannot be used to control more than two furnaces.

High Altitude Natural Gas Kit.

fired at 20,000 Btu's per cell for higher altitudes. This kit is required when installing these furnaces above their maximum rated altitude.

High Altitude Natural Gas Kit.

fired at 20,000 Btu's per cell for higher altitudes. This kit is required when installing these furnaces above their maximum rated altitude.

The AFE18-60A control is designed for use where the indoor coil is located

. For use with Goodman® and Amana® Brand upflow furnaces. This kit

. This kit allows Goodman® or Amana® Brand single stage 80% gas

The kit is designed to convert 80% gas furnace models

HA02

N/A

High Altitude Natural Gas Kit.

furnace models fired at 22,500 BTU's per cell for higher altitudes. This kit is required when installing these furnaces above their maximum rated altitude. This kit contains # 43-49, 55-58 gas orifices. The orifices in the kit have been selected as a result of testing with the American Gas Association. The y will provide appropriate derating at the altitu de listed in the High Altitude Charts as shown in the installation instructions of the kit.

The kit is designed to convert Goodman®, Amana® Brand gas

PRODUCT IDENTIFICA TION

MODEL # MFG # DESCRIPTION

AFE18-60A

EFR01

FSRKA-14 FSRKA-17 FSRKA-21 FSRKA-24

FSRKG-14 FSRKG-17 FSRKG-21

FSRGA-24

FTK04

N/A

P1221001

P1221002F

"A " Width Cab.

"B" Width Cab "C" Width Cab "D" Width Cab

"A " Width Cab.

"B" Width Cab "C" Width Cab "D" Width Cab

FTK04

Fossil Fuel Kit.

The AFE18-60A control is designed for use where the indoor coil is located above/downstream of a gas or fossil fuel furnace when used with a heat pump. It will operate with single and two stage heat pumps and single and two stage furnaces. The AFE18-60A control will turn the heat pump unit off when the furnace is turned on. An anti-short cycle feature initiates a 3 minute timed off delay when the compressor goes off.

External Filter Rack Kit

. For use with Goodman® and Amana® Brand upflow furnaces. This kit is intended to provide a location, external to the furnace casing, for installation of a permanent filter. The rack is mounted over the indoor air blower compartment area of either side panel, and provide filter retention as well as a location for attaching return air ductwork.

Furnace Sound Reduction Kits.

For use with Amana® Brand 33" chassis, 80% furnaces.

When installed, these kits could help to reduce the sound level be apprximatley two decibels.

Furnace Sound Reduction Kits.

For use with Goodman® Brand 33" chassis, 80% furnaces.

When installed, these kits could help to reduce the sound level be apprximatley two decibels.

Furnace Twinning Kit

. This kit allows Goodman® or Amana® Brand single stage 80% gas furnaces to operate at the same time from a single thermostat. The two furnaces to be "twinned" must be the exact same model with their circulating air blowers set to deliver the same air flow at the same time. This kit cannot be used to control more than two furnaces.

HANG20

HANG21

HA02

N/A

High Altitude Natural Gas Kit.

The kit is designed to convert 80% gas furnace models fired at 20,000 Btu's per cell for higher altitudes. This kit is required when installing these furnaces above their maximum rated altitude.

High Altitude Natural Gas Kit.

The kit is designed to convert 80% gas furnace models fired at 20,000 Btu's per cell for higher altitudes. This kit is required when installing these furnaces above their maximum rated altitude.

High Altitude Natural Gas Kit.

The kit is designed to convert Goodman®, Amana® Brand gas furnace models fired at 22,500 BTU's per cell for higher altitudes. This kit is required when installing these furnaces above their maximum rated altitude. This kit contains # 43-49, 55-58 gas orifices. The orifices in the kit have been selected as a result of testing with the American Gas Association. They will provide appropriate derating at the altitude listed in the High A ltitude Charts as shown in the installation instructions of the kit.

ACCESSORIES

MODEL

NUMBER

EFR01

AFE180-60A

GOODM AN® BRAND "H" Model Fu rnace Accessories

HA02

SBT14

SBT17

SBT21

AMU / G M U

ASAS / GSAS

LPM-06

FTK04

LPLP02 LPLP03

HANG20

HANG21

MVK-01

MVK-02

FSRKG14

FSRKG17

FSRKG21

FSRKG24

Description

GMH80403A**

GMH80603A**

GMH80604B**

GMH80803B**

GMH80804B**

GMH80805C**

GMH81005C**

GMH81205D**

GMH81405DNC*

GDH80403A**

GDH80603A**

GDH80804B**

GDH81005C**

14"

Dual Fuel Bo ar d

EFR External Filter Rack

Media Ai r Cl ean ers

Downflow Subbase

Electro n i c Ai r Cl ean er

····

··· ·

21"

17.5"

Downflow Subbase

not approved for this model

approved for this model

(1) W/R & HW 2 stg valve (2) BA REV 4,500 - 10,000 FT (excluding GMH81205D*BA) (3) BB REV 5,500 - 10,000 FT (4) AA Rev (5) GMH81205D*BA and GMH81405D*CD 5,500 FT - 10,000 FT

Propane Gas

Downflow Subbase

(1)

Off Kit

Conversio n Ki t

Twinning Kit

LP Low P r essur e S h ut

··

···

··

W/Pressu r e S witch

High Al ti tu de O rifices

High Altitude Orifice Kit

(4) (2) (3)

(4) (5)

(4) (2) (3)

(5)

High Al ti tu de O rifices

Masonry Vent Ki t

W/Pressu r e S witch

Masonry Vent Ki t

Sound Reduction Kit

(4)

··

ACCESSORIES

MODEL

NUMBER

EFR01

AFE180-60A

AMANA® BRAND "H" Model Furnace Accessories

HA02

SBT14

SBT17

SBT21

AMU / GMU

ASAS / GSAS

LPM-06

FTK04

LPLP02 LPLP03

MVK-01

HANG20

HANG21

MVK-02

FSRKA14

FSRKA17

FSRKA21

FSRKA24

Description

AMH80403A**

AMH80603A**

AMH80604B**

AMH80803B**

AMH80804B**

AMH80805C**

AMH81005C**

AMH81205D**

AMH81405DNC*

ADSH800403A**

ADSH800603A**

ADSH800804B**

ADSH801005C**

14"

Dual F u e l Board

EFR External Filter Rack

Media Ai r Cleane r s

Downflow Subbase

Electronic Air Cl eaner

····

··· ·

21"

17.5"

Downflow Subbase

not approved for this model approved for this model (1) W/R & HW 2 stg valve (2) BA REV 4,500 - 10,000 FT (excluding GMH81205D*BA) (3) BB REV 5,500 - 10,000 FT

(4) AA Rev

(5) GMH81205D*BA 5,500 FT - 10,000 FT

Prop ane Gas

Downflow Subbase

(1)

Off Kit

Conversion Kit

Twinning Ki t

LP Low Pressure Shut

··

W/Pressure Switch

High Altitude Orifices

High Altitude Orifice Kit

(4) (2) (3)

(4) (5)

W/Pressure Switch

High Altitude Orifices

·····

·· ·

Mason r y V e nt Ki t

Sound Reduction Kit

(4)

ACCESSORIES

EXTERNAL FILTER RACK KIT

( EFR01 )

SLOTS IN FILTER CLEAR SCREWS

ON UNIT

UNIT SIDE

PANEL

BLOWER DECK

SCREWS

FRONT

OF UNIT

BASE

OF UNIT

RETURN AIR

CUTOUT AREA

LOWER EDGE

SCREW

EFR01 EXTERNAL FILTER RACK KIT

Used on 80% Upfl ow Model Furnaces

FILTER RACK ASSEMBLY

(FACE FILTER OPENING

TOWARDS FRONT

OF UNIT)

ACCESSOR Y WIRING DIAGRAMS

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT . FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

POWER SUPPLY INPUT

FURNACE DEMAND OUTPUT

BLOWER FAN DEMAND OUTPUT

POWER SUPPLY INPUT (COMMON)

SECOND STAGE FURNACE DEMAND OUTPUT

COMPRESSOR OUTPUT

SECOND STAGE COMPRESSOR OUTPUT

REVERSING VALVE OUTPUT

POWER SUPPLY OUT TO THERMOSTAT

CALL FOR REVERSING VALVE

CALL FOR COMPRESSOR

CALL FOR EMERGENCY HEAT

CALL FOR BLOWER FAN

CALL FOR FURNACE HEAT

POWER SUPPLY COMMON OUT TO THER MOSTAT

CALL FOR 2ND STAGE FURNACE HEAT

CALL FOR 2ND STAGE COMPRESSOR

POWER SUPPLY OUT TO HP CONTROL

HP CALL FOR FURNACE (DURING DEFROST)

REVERSING VALVE OUTPUT

COMPRESSOR CONTACTOR OUTPUT

POWER SUPPLY COMMON OUT TO HP C ON TR OL

ODT (OUTDOOR THERMOSTAT)

2ND STAGE C OMPRESSOR DEMAND OUTPUT

F U R N A C E

T H E R M O S T A T

H E A T

P U M P

R W1 G C W2 Y Y2 O

R O Y E G W1 C W2 Y2

R W2 O Y

C OT-NO OT-NC OT-C

P1-8

P1-7

P1-4

P1-6

P1-5

P1-2

P1-3

P1-1

P2-2

P2-1

P2-7

P2-8

P2-5

P2-9

P2-3

P2-4

P2-6

P3-9

P3-8

P3-7

P3-2

P3-6

P3-3

P3-1

P3-4

P3-5

24VAC

POWER SUPPLY

1.0K

6.8K

+5VDC

E/W1

+VDC +5VDC

+VDC

MICROPROCESSOR

24VAC

+VDC

W1-FURN W2-HP

G-STAT

G-FURN

Y2-HP

Y2-STAT Y2-FURN

Y-STAT Y-FURN

Y-HP

BREAK FOR ODT

1 2

ALL FUEL SYSTEM CONTROL BOARD - AFE18-60A

This wiring diagram is for reference only. Not all wiring is as shown above.

Refer to the appropriate wiring diagram for the unit being serviced.

(For use with Heat Pumps in conjunction with 80% or 90% Single-Stage or Two-Stage Furnaces)

ACCESSOR Y WIRING DIAGRAMS

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

FURNACE TWINING KIT - FTK04 (UTEC Control Board)

This wiring diagram is for reference only. Not all wiring is as shown above.

Refer to the appropriate wiring diagram for the unit being serviced.

(For use only with 80% or 90% Single-Stage Furnaces)

OPERA TING INSTRUCTIONS

FOR Y OUR S AFETY READ BE FORE OPERATING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand.

B. BEFORE OPERATING smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance. Do not touch any electric switch; do not use any telephone in your building. Immediately call your supplier from a neighbor's phone. Follow the gas suppliers instructions.

If you cannot reach your gas supplier,

call the fire department.

C. Use only your hand to move the gas control switch or knob. Never use tools. If the gas control switch or knob will not operate, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

OPERATING INSTRUCTIONS

1. STOP! Read the safety information

2. Set the thermostat to lowest setting.

3. Turn off all electric power to the appliance.

4. This appliance is equipped with an automatic ignition system which automatically lights the burners. Do not try to light the burners by hand.

5. Remove control access panel.

6. Move the gas control switch or knob to "OFF ".

GAS CONTROL SWITCH SHOWN IN "ON" POSITION

7. Wait five (5) minutes to clear out any gas. If you then smell gas, STOP!above on this label. Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.

8. Move the gas control switch or knob to "ON".

9. Replace control access panel.

10. Turn on all electric power to the appliance.

11. Set the thermostat to the desired setting.

12. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1. Set the thermostat to its lowest setting.

2. Turn off all electric power to the appliance if service is to be performed.

3. Remove control access panel.

4. Move the gas control switch or knob to "OFF". Do not force.

5. Replace control access panel.

WARNING: Improper alteration, service or

maintenance can cause injury or property damage.

Refer to the user's information manual provided with this

consult a qualified or the gas supplier.

This furnace must be

instructions and local codes. In the absence of local codes, follow the National Fuel Gas

Code, ANSI Z223.1.

For indoor installation.

PGB & PGJ For outdoor installation only .

If notWARNING:

installed, operated and maintained in accordance with the manufacturer's instru ctions, this product could expose you to substances in fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm. This product contains fiberglass insulation. Fiberglass insu la tion contains a chemical

California to cause cancer.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

0140F00001P

OPERA TING INSTRUCTIONS

CONSIGNES DE SECURITE - LIRE

AVANT D'ALLUMER L'APP AREIL

AVERTISSEMENT: Le non-respect des inst r uct i ons qui suivent peut

entrainer un r i sque d'incendi e ou d'explosion causant des dommages, des blessures ou la mort.

A. Cet appareil comporte pas de veilleuse. Il est muni d'un mecanisme qui allume automatiquement le bruleur. N

B. Sentir tout autour de l'appariel AVANT D'ALLUMER afin de deceler toute fuite de gaz. Assurez-vous de sentir tout pres du plancher car certains gaz sont plus lourds que l'air et se deposeront sur le plancher.

SI VOUS SENTEZ UNE ODEUR DE GAZ: Ne tentez d'allumer aucun appariel.

Ne touchez pas aux interrupteurs elec triques; n'utiliser aucun telephone dans l'edifice ou vous vous trouvez. Appelez immediatement votre fournisseur de gaz en utilisant le telephone d'un voisin et suivez les instructions du fournisseur. Appelez les pompiers si vous ne parvenez pas a rejoindre votre fournisseur de gaz.

C. N'utiliser que votre main pour pousser ou tourner le commande du gaz. N'utilisez jamais d'outils. Si vous ne parvenez pas a pousser ou a tourner la commande, ne tentez pas de la reparer; appelez un reparateur qualifie. Forcer la commande ou essayer de la reparer peut entrainer un risque d'incendie ou d'explosion.

D. N'utilisez pas cet appareil si l'une de ses parties a ete dans l'eau. Si cela se produit, demandez immediatement a un reparateur qualifie d'insp ecter l'appareil et de remplacer toute piece du systeme de controle et toute commande de gaz ayant ete dans l'eau.

'allumez paz le bruleur manuellement.

0140F00002P

1. UN INSTANT! Lisez d'abord les consignes

INSTRUCTIONS DE SERVICE

de s e cu rite ci-des su s.

2. Reglez le thermostat a son point le plus bas.

3. Coupez l'alimentation electrique de l'appareil.

4. Cet appareil est muni d'un mecanisme qui allume automatiquement le bruleur. Ne tentez pas d'allumer le bruleur manuellement.

5. Retirez le panneau d'acces de la commande.

6. Mettez la commande de gaz a la position

ARRET ("OFF").

7. Attendez cinq (5) minutes afin de permettre a tout gaz present d'etre evacue. Si vous sentez une odeur de gaz a ce moment, ARRETEZ! et suivez les consignes de securit e donnees au paragraphe B ci-dessus. Si vous ne sentez pas de gaz, passez a l'etape suivante.

8. Mettez la commande de gaz a la position MARCHE ("ON").

9. Remettez la panneau d'acces de la commande en place.

10. Retablissez l'alimenation electrique de l'appareil.

11. Reglez le thermost at a le temperature desiree.

12. Si l'appareil ne fonctionne pas, suivez les instructions intitulees "Arret du gaz" et appelez un reparateur qualifie ou votre fourniss eur de gaz.

1. Reglez le thermostat a son point le plus bas.

2. Coupez l'alimentation electrique de l'appareil si vous devez effectuer un entretien.

3. Retirez le panneau d'acces de la commande.

4. Mettez la commande de gaz a la position ARRET ("OFF").

5. Remettez le panneau d'acces de la commande en place.

ARRET DU GAZ

Commande de gaz en position

"MARCHE"

OPERA TING INSTRUCTIONS

M L

PRODUCT DESIGN

Safety

Please adhere to the following warnings and cautions when installing, adjusting, altering, servicing, or operating the furnace.

WARNING

O PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION, ADJUSTMENT, ALTERATI ON, SERV ICE OR MAINTENANCE, R EFER TO THI S MANUAL. QUALIFIED INSTALLE R, SERVICE AGENCY OR THE GAS SUPPLIER.

OR ADDITIONAL ASSISTANCE OR INFORMATION, CONSULT A

WARNING

HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH

MAY CAUSE SERI OUS ILLNESS OR DEATH AN D WHICH ARE KNOWN TO THE

TATE OF CALIFORNIA TO CAUSE CANCER, BI RTH DEFECTS OR OTHER

REPRODUCTIVE HARM.

WARNING

TO PREVENT POSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH

DUE TO ELECTRICAL SHOCK, THE FURNACE MUST BE LOC ATED TO PROTECT THE ELEC TRICA L COMPON ENTS FROM WA TER.

Charge (ESD) Precautions NOTE: Discharge body’s static electricity before touch-

ing unit. An electrostatic discharge can adversely affect electrical components.

Use the following precautions during furnace installation and servicing to protect the integrated control module from damage. By putting the furnace, the control, and the person at the same electrostatic potential, these steps will help avoid exposing the integrated control module to electrostatic discharge. This procedure is applicable to both installed and uninstalled (ungrounded) furnaces.

1. Disconnect all power to the furnace. Do not touch the integrated control module or any wire connected to the control prior to discharging your body’s electrostatic charge to ground.

2. Firmly touch a clean, unpainted, metal surface of the furnace near the control. Any tools held in a person’s hand during grounding will be discharged.

3. Service integrated control module or connecting wiring following the discharge process in Step 2. Use caution not to recharge your body with static electricity; (i.e., do not move or shuffle your feet, do not touch ungrounded objects, etc.). If you come in contact with an ungrounded object, repeat Step 2 before touching control or wires.

4. Discharge any static electricity from your body to ground before removing a new control from its container. Follow Steps 1 through 3 if installing the con-

trol on a furnace. Return any old or new controls to their containers before touching any ungrounded object.

Product Application

This product is designed for use as a residential home gas furnace. It is not designed or certified for use in mobile home, trailer, or recreational vehicle applications.

This furnace can be used in the following non-industrial commercial applications: Schools, Office buildings, Churches,

Retail stores, Nursing homes, Hotels/motels, Common or office areas. In such applications, the furnace must be installed

with the

Goodman® & Amana

installation instructions.

Brand 80% furnaces are ETL certified appliances and are appropriate for use with natural or propane gas. (NOTE: If using propane gas, a propane conversion kit is required).

IMPORTANT NOTE: The 80% furnace cannot be installed as a direct vent (i.e.., sealed combustion) furnace. The burner box is present only to help reduce sound transmission from the burners to the occupied space.

To ensure proper installation, operation and servicing, thoroughly read the installation and service manuals for specifics pertaining to the installation, servicing and application of this product.

WARNING

OSSIBLE PROPERTY D AMAGE, PERSONAL INJ URY OR DEATH DUE TO FIRE,

EXPLOSION, SMOKE, S OOT, CONDENSTAION, E LECTRICAL SHOCK OR C ARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION, RE PAIR, OPERATI ON, OR MAINTENANCE OF THI S PRODUCT.

WARNING

O PREVENT PROPERTY DAMAGE, PERSONAL INJ URY OR DEATH D UE TO FIRE, DO NOT INSTALL THIS FURNACE IN A MOBILE HOME, TRAILER, OR RECREATIONAL VEHICLE.

To ensure proper furnace operation, install, operate, maintain and service the furnace in accordance with the installation, operation and service instructions, all local building codes and ordinances. In their absence, follow the latest edition of the National Fuel Gas Code (NFPA 54/ANSI Z223.1), and/or CAN/CGA B149 Installation Codes, local plumbing or waste water codes, and other applicable codes.

A copy of the National Fuel Gas Code (NFPA 54/ANSI

Z223.1) can be obtained from any of the following:

American National Standards Institute 25 West 43rd Street, 4th Floor New York, NY 10036

PRODUCT DESIGN

National Fire Protection Association 1 Batterymarch Park Quincy, MA 02269-7471

CSA International 8501 East Pleasant Valley Cleveland, OH 44131

A copy of the CAN/CGA B149 Installation Codes can be obtained from:

CSA International 178 Rexdale Boulevard Etobicoke, Ontario, Canada M9W, 1R3

The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accordance with “ASHRAE Guide” or “Manual J-Load Calculations” published by the Air Conditioning Contractors of America.

Location Requirements and Considerations

WARNING

O PREVENT POSSIBLE E QUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL

INJURY OR DEATH, THE FOLLOWING BULLET P OINTS MUST BE OBSERVED WHEN INSTALLING THE UNIT.

Follow the instructions listed below when selecting a furnace location. Refer also to the guidelines provided in the Combustion and Ventilation Air Requirements section in this manual or the installation instructions for details.

• Centrally locate the furnace with respect to the proposed or existing air distribution system.

• Ensure the temperature of the return air entering the furnace is between 55°F and 100°F when the furnace is heating.

• If the furnace is installed in an application where the typical operating sound level of a furnace is deemed objectionable, an optional sound reduction kit is available. Consult your local distributor for more details.

• Provide provisions for venting combustion products outdoors through a proper venting system. Special consideration should be given to vent/flue pipe routing and combustion air intake pipe when applicable.

80% Furnaces: All installations must be vented in accordance with National Fuel Gas Code, NFPA 54/ ANSI Z223.1 - lateset edition. In Canada the furnaces must be vented in accordance with the National Standard of Canada, CAN/CGA B149.

• Ensure upflow or horizontal furnaces are not installed directly on carpeting, or any other combustible material. The only combustible material allowed is wood.

• A special accessory subbase must be used for upright counterflow unit installations over any combustible material (including wood). Refer to subbase instructions for installation details. (NOTE: A subbase will not be required if an air conditioning coil is located beneath the furnace between the supply air opening and the combustible floor.

• Exposure to contaminated combustion air will result in safety and performance-related problems. Do not install the furnace where the combustion air is exposed to the following substances:

chlorinated waxes or cleaners chlorine-based swimming pool chemicals water softening chemicals deicing salts or chemicals carbon tetrachloride halogen type refrigerants cleaning solutions (such as perchloroethylene) printing inks paint removers varnishes hydrochloric acid cements and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials

• Seal off a non-direct vent furnace if it is installed near an area frequently contaminated by any of the above substances. This protects the non-di- rect vent furnace from airborne contaminants. To ensure that the enclosed non-direct vent furnace has an adequate supply of combustion air, vent from a nearby uncontaminated room or from outdoors. Refer to the Combustion and Ventilation Air Requirements section in this manual or the installation instructions for details.

• If the furnace is used in connection with a cooling unit, install the furnace upstream or in parallel with the cooling unit coil. Premature heat exchanger failure will result if the cooling unit coil is placed ahead of the furnace.

• If the furnace is installed in a residential garage, position the furnace so that the burners and ignition source are located not less than 18 inches (457 mm) above the floor. Protect the furnace from physical damage by vehicles.

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