Amana AE183G35AX User Manual

Contents

Introduction.................................................................. 1

Safety Information....................................................... 1

Unpacking .................................................................... 2

Electrical Requirements.............................................. 2

Installation ................................................................... 3

Room Heat Pumps....................................................... 3

Normal Care & Maintenance ...................................... 3

General Instructions .................................................... 5

Installation Instructions ............................................... 6

Through-The-Wall Installation Instructions ............. 12

Operating Controls .................................................... 15

Before Calling Service.............................................. 17

When Service Is Required ........................................ 18

Any Questions? .......................................................... 18

Warranty..................................................................... 20

Introduction

Room air conditioners cool, dehumidify, and filter air inside your home. Heat pump and electric heat models offer both heating and cooling. Opening sections of manual provide general information for all room air conditioner models.

Operating Controls section describes operation of controls

for each model. After reading the opening sections, turn to

Operating Controls section and find the panel layout that

matches the model of your unit.

Read entire manual thoroughly before beginning installation and operation of your new room air conditioner. Be sure you have all necessary tools and materials on hand for the job. Study illustrations to familiarize yourself with important details of the installation process. Review manual for operating instructions.

NOTE

1. Mechanical experience is required to install air conditioner.

2. Installation can take from 1 to 3 hours, depending on installer’s knowledge and skill.

3. If you encounter problems during installation, call our consumer information line toll-free at 1-877-376-0214. If your problem cannot be resolved by phone, contact an authorized Amana® brand servicer. Contact and service will be at your expense.

Room Air Conditioner & Heat Pump

Use and Care Manual

Safety Information

Be sure electrical service is adequate for chosen model of air conditioner. Complete electrical rating for unit is found on serial plate located behind front grille. Electrical outlet must be close enough to unit for power cord to reach without strain. Air conditioner should be the only appliance on individual circuit.

For personal safety and to avoid possible damage to appliance or home, observe all safety instructions highlighted by symbol shown below.

RECOGNIZE THIS SYMBOL AS A

SAFETY PRECAUTION.

After installing unit, reread instructions to ensure each step is complete and that all parts are fastened in place. For best results and to minimize installation time, perform all procedures in the order shown.

WARNING

is a registered trademark of Maytag Corporation or its related companies

WARNING

HIGH TEMPERATURE STRESS HAZARD

This room air conditioner is not meant to provide unattended cooling or life suppo rt for pers ons or animals that are unabl e to react to failure of the product.

The failure of an unattended air conditioner may result in extreme heat in the conditioned space causing overheatin g or death or persons or animals.

Precautions must be taken to ward off or guard against such an occurrence.

Unpacking

Unpack and visually inspect the unit. Report any damage to the delivering carrier immediately. Remove and discard all packing material.

WARNING

Do NOT operate unit with shipping foam blocks in place. Always remove prior to running unit.

On some models the air conditioner front and/or mounting kit hardware may be packed separately.

Record the model, serial and manufacturing numbers of your unit in the space provided below. This information is found on a nameplate visible after the front of the air conditioner has been removed. The rated voltage, amperage and capacity for your specific model can also be found on this nameplate. Read the warranty packaged with the unit. Keep the warranty and a copy of your sales receipt for future reference. You may also want to record in the space provided the date purchased and the selling dealer.

OWNER'S PRODUCT IDENTIFICATION

MODEL NUMBER

SERIAL NUMBER

MANUFACTURING NUMBER

Owner's Name

Address

City State Zip

/ /

Date of Purchase

Authorized Dealer

Address

City State Zip

( )

Phone Number

WARNING

To avoid death, personal injury or property damage due to electrical shock:

Observe all local codes and ordinances.

•

Disconnect electrical power to unit before servicing.

•

Ground appliance properly. Check with a qualified electrician if you are not

•

sure this appliance is properly grounded.

DO NOT ground to gas line.

•

DO NOT ground to cold water pipe if pipe is

•

interrupted by plastic, non-metallic gaskets, or other insulating (non-conducting) materials.

•

DO NOT modify plug on power cord. If plug does not fit electrical outlet, have proper outlet installed by qualified electrician.

DO NOT have a fuse in the neutral or ground

•

circuit. A fuse in the neutral or ground circuit could result in an electrical shock.

DO NOT use an extension cord with this appliance.

•

DO NOT use an adapter plug with this appliance.

•

DO NOT pinch power cord.

•

DO NOT REMOVE warning tag from power cord.

•

Electrical Requirements

Grounding Instructions

This appliance is equipped with a three-prong grounding plug for protection against possible shock hazards. If a two-prong

Unit Plug Rec eptacle Circuit Rating, Voltage Type Required Breaker, Time Rating On

Delay Fuse Nameplate

NEMA No. 5-15P NEMA No. 5-15R 125V-15AMP 115V

NEMA No. 6-15P NEMA No. 6-15R 250V-15AMP 230/208V rated

at 12 amperes or less

NEMA No. 6-20P NEMA No. 6-20R 250V-20AMP 230/208V rated

over 12 amperes, but not more than 16 amperes

NEMA No. 6-30P NEMA No. 6-30R 250V-30AMP 208V rated over

16 amperes, but not more than 24 amperes

wall receptacle is encountered, the customer is required to contact a qualified electrician and have the two-prong wall receptacle replaced with a properly grounded three-prong wall receptacle in accordance with the National Electrical Code.

Room air conditioners are designed to operate according to requirements on the nameplate and as shown in Table 1. Fuse or circuit breaker ratings must be according to the fuse instruction label and as shown in Table 1. Do not plug models marked “Use on Single Outlet Circuit Only” into a circuit with another appliance or light fixture.

Receptacle Wiring

Receptacle wiring must be of adequate size for unit. Refer to unit identification plate for exact power requirements. Minimum size of wiring, based on power requirements, is:

Units up to 20 amps: 12 gauge 20–30 amp units: 10 gauge

• Unit with a window mounting kit

These models are designed for mounting though an opening in a wall. These units can be adapted to window installation by using the optional window mounting kit supplied with your unit.

• Unit without a window mounting kit

No window mounting kit is supplied with the unit. These models are designed for mounting through an opening in a wall. These units can be adapted to window installation by purchasing an optional window mounting kit. Consult your dealer to choose the kit that is appropriate for your model and installation.

Room Heat Pumps

Heat pumps work by moving heat instead of creating it. In the summer, the cool indoor coil absorbs heat from your room and moves it outdoors, providing cooling. In the winter, heat pumps reverse this operation. By lowering the temperature of the outdoor coil below the outdoor temperature, the heat pump absorbs the heat from outdoors and moves it inside your house. This heat transferring process is very efficient. For example, at 45°F outdoor temperature, a heat pump can provide 2 ½ watts of heat for every watt of electricity it consumes.

As outdoor temperatures drop, the heating capacity and efficiency of the heat pump declines. At temperatures below 45°F, it is likely that ice will form on the outdoor coil. Heat pump units are designed to operate as a heat pump above approximately 40°F. Below 40°F, these units switch automatically from reverse cycle heat pump to auxiliary electric heating. No defrost is required. There is no minimum operating temperature.

Normal Care and Maintenance

WARNING

Use copper wire only. Consumer’s responsibility is to provide proper and adequate receptacle wiring that conforms to all applicable codes. All wiring should be installed by qualified electrician.

LCDI or AFCI Power Cords

Underwriters Laboratories (UL) and the National Electric Code (NEC) now require power cords that sense current leakage and can open the electrical circuit to the unit. In the event, the unit does not operate, check the reset button located on or near the head of the power cord as part of the normal troubleshooting procedure.

Installation

Complete step-by-step installation instructions are furnished with your unit. These instructions will be found on a separate page included with this manual or in the mounting kit assembly. Follow these instructions carefully. Keep these instructions with this manual for future reference. Your unit will be one of the following designs:

CAUTION

Installing an air conditioner through a wall requires extensive carpentry and/or mason ry exp eri en ce. Thru-wall installa t ions pe rformed by inexperienced or unqualified individuals can result in costly damage to home or result in equipment malfunction that could cause property damage , personal injury or death.

Annual Inspection

It is suggested that your unit be inspected by your dealer or servicer once a year. It is advisable to have the outer case removed and the unit thoroughly cleaned.

Note: The life of your unit may be greatly reduced if you live in a salt air or other corrosive type environment. Under these conditions, the unit should be removed from its case and completely cleaned at least once a year. At that time any scratches or blisters on the painted surfaces should be sanded and repainted. Placing an algaecide tablet in the outdoor side of the unit’s basepan is suggested in humid areas where algae formation is common. We recommend the

following algaecide cleaners: PanGuard Technologies, Inc. and CDC Anti-Clog

by Control Released

by Virginia KMP.

Optional Charcoal Air Filter Installation

Remove charcoal air filter from plastic bag. Insert three tabs on right side of filter into three slots on filter frame. Carefully bow middle of filter until two tabs on filter can be inserted into two slots on filter frame. Relax bow.

Front Grille and Filter Removal

The front contains an air filter that can be removed. To clean the filter, use the following method for filter removal.

Grasp exhaust grille and hinge up.

Grasp filter handle and slide filter out of unit.

Reinstall air filter by reversing removal procedure.

Front Grille and Cabinet Cleaning

Grille and cabinet may be cleaned with warm water and mild soap or detergent. Cleaning and polishing compounds are not recommended, as they may damage plastic surfaces.

Air Filter Cleaning

A dirty air filter reduces operating efficiency of unit. Filter should be inspected at least once every week during operation. Clean filter with vacuum cleaner or wash in warm water and mild detergent. Filter should be thoroughly dried before replacing in unit. Do not operate unit without filter in place.

Fan Motor Care

The fan motor is permanently lubricated for long life. There is no need to oil the motor.

Slide-out Chassis Removal from Outer Case

1. Hinge front grille up.

2. Remove air filter by grasping handle and lifting up.

3. Remove 3 screws (1 each side and 1 behind filter) holding plastic front to unit and remove front.

4. If the unit has a screw holding the basepan clip to the chassis, remove the screw.

CAUTION

T o reduce the risk of personal injury, be sure to have sufficient help when moving your unit. A room air conditioner can weigh between 70 and 240 pounds.

5. Using basepan handle, pull chassis straight out, slowly and evenly, until approximately 9-12 inches extends from outer case. Use both hands to grasp basepan and pull remaining chassis from outer case.

NOTE: Basepan clip is shipped in plastic bag with mounting

screw and condensate drain cup. Install clip after reinserting chassis into outer case to prevent accidental chassis removal.

Chassis

Plastic Front

General Operating Instructions

While operation of all units is similar, controls vary slightly

from model to model. Operating Controls section shows

control panel of unit purchased and gives detailed information about operation of controls.

Initial Start-Up and Cooling

Select the highest fan speed and set temperature control to its coldest position. When the desired temperature is reached, slowly move the temperature control toward a warmer setting until the compressor shuts off. The thermostat will then cycle the compressor on and off to maintain this selected temperature. Adjust the fan speed for desired air circulation.

Drain Cup Installation and Use

Your air conditioner uses a system where the water removed from the indoor air (condensate) is channeled to the outdoor side of the unit. The outdoor fan blade has a “slinger” ring attached to it that dips into the water and slings the water onto the outdoor coil surface. This is the sound of water you hear during normal operation. The water quickly evaporates on this warm surface and improves the efficiency of your air conditioner. In normal conditions the unit can evaporate the water as fast as it is removed from the indoor air.

However, in very humid conditions excess amounts of water may drip off the unit chassis. If this proves to be a problem, install the condensate drain cup included with the unit to route excess water where it would not be a problem (see illustration below). To install, remove the unit chassis from the outer case. Insert the condensate drain cup through the recessed ½” hole on the back center flange of the outer case. Once inserted, place a ½” diameter hose or tube on the drain cup bottom spout. The hose allows you to route where you want the excess water to go. Reinsert the unit chassis into the outer case. The unit basepan overflow hole will be positioned directly above the drain cup and will catch any water that might run out.

Outer Case

Baffles

Indoor Grille

Outdoor Louvers

Changing Airflow Direction Baffles

Airflow on unit may be diverted left or right from center by baffles. Upward and downward air discharge is provided by tilting louvers. Adjust baffles and tilt louvers for desired airflow pattern. Unit also has automatic left to right air

movement with "Circulaire" feature. (See page 15 under

Operating Controls.)

Airflow Around Unit

Check the indoor grille and outdoor louvers for obstructions to airflow. Do not block the airflow to and from the unit. If air is obstructed and/or deflected back into the unit, the air conditioner’s compressor may cycle on and off rapidly. This could damage your unit.

Conden sate

Drain Cup

1/2" Diameter

Hose

Switchover Thermostat Control

Emergency heat switch overrides heat pump (compressor) and starts auxiliary electrical heater. When switch is ON, heat pump is locked out.

• Use emergency switch only when heat pump fails to

provide adequate heat. Cause of heat pump malfunction should be determined by authorized servicer. Cost of operating unit will increase when emergency heat switch is engaged.

Installation

Air Conditioner

Instructions

Disconnect ALL power to unit before installing or servicing, making

WARNING

Question? Consumer information line toll-free 1-877-376-0214

sure unit is plugged in only when instructions state it is safe to do so. Failure to follow instructions may cause property damage, personal injury or death.

BEFORE YOU BEGIN

Read these instructions completely and carefully.

• IMPORTANT - Save these instructions for local

inspector's use.

• IMPORTANT - Observe all governing codes and

ordinances.

• Note to Installer - Be sure to leave these instructions with the Consumer.

• Not to Consumer - Keep these instructions for future reference.

• Skill level - Installation of this appliance requires basic mechanical skills.

• Completion time - Approximately 1 hour

• We recommend that two people install this product.

• Proper installation is the responsibility of the installer.

• Product failure due to improper installation is not covered under the Warranty.

ELECTRICAL REQUIREMENTS

CAUTION

Do not, under any circumstances, cut or remove the third (ground) prong from the power cord.

Do not change the plug on the power cord of this air conditioner.

Aluminum house wiring may present special problems - consult a qualified electrician.

TOOLS YOU WILL NEED

Adjustable wrench

djustable wrench

Phillips head screwdriver

Pencil

Flat-blade screwdriver

Ruler or tape measure

The 3-prong grounding plug minimizes the possibility of electric shock hazard. If the wall outlet you plan to use is only a 2-prong outlet, it is your responsibility to have it replaced with a properly grounded 3-prong wall outlet.

Some models require 230/208-volt a.c. protected with a time delay fuse or circuit breaker. These models should be installed on their own single branch circuit for best performance and to prevent overloading house or apartment wiring circuits, which could cause a possible fire hazard from overheating wires.

Power cord includes a current interrupter device. A test and reset button is provided on the plug case. The device should be tested on a periodic basis by first pressing the TEST button and then the RESET button. If the TEST button does not trip or if the RESET button will not stay engaged, discontinue use of the air conditioner and contact a qualified service technician.

Level

Scissors or knife

+ 14 hidden pages