Amana AE123G35AX User Manual

Contents
Introduction.................................................................. 1
Safety Information....................................................... 1
Unpacking .................................................................... 2
Room Air Conditioner & Heat Pump
Electrical Requirements.............................................. 2
Installation ................................................................... 3
Room Heat Pumps....................................................... 3
Normal Care & Maintenance ...................................... 3
Installation Requirements........................................... 5
Installation Instructions ............................................... 8
General Instructions .................................................. 13
Through-The-Wall Installation Instructions ............. 14
Operating Controls .................................................... 17
Before Calling Service.............................................. 19
When Service Is Required ........................................ 19
Any Questions? .......................................................... 19
Warranty..................................................................... 20
Introduction
Room air conditioners cool, dehumidify, and filter air inside your home. Heat pump and electric heat models offer both heating and cooling. Opening sections of manual provide general information for all room air conditioner models. Operating Controls section describes operation of controls for each model. After reading the opening sections, turn to Operating Controls section and find the panel layout that matches the model of your unit.
Read entire manual thoroughly before beginning installation and operation of your new room air conditioner. Be sure you have all necessary tools and materials on hand for the job. Study illustrations to familiarize yourself with important details of the installation process. Review manual for oper­ating instructions.
NOTE
1. Mechanical experience is required to install air condi­tioner.
2. Installation can take from 1 to 3 hours, depending on installer’s knowledge and skill.
3. If you encounter problems during installation, call our consumer information line toll-free at 1-877-376-0214. If your problem cannot be resolved by phone, contact an authorized Amana® brand servicer. Contact and service will be at your expense.
Use and Care Manual
Safety Information
Be sure electrical service is adequate for chosen model of air conditioner. Complete electrical rating for unit is found on serial plate located behind front grille. Electrical outlet must be close enough to unit for power cord to reach without strain. Air conditioner should be the only appliance on individual circuit.
For personal safety and to avoid possible damage to appli­ance or home, observe all safety instructions highlighted by symbol shown below.
RECOGNIZE THIS SYMBOL AS A
SAFETY PRECAUTION.
After installing unit, reread instructions to ensure each step is complete and that all parts are fastened in place. For best results and to minimize installation time, perform all proce­dures in the order shown.
WARNING
HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death.
IO-371B ©2010 , 2013 Goodman Company , L.P . Effective: September 2013
is a registered trademark of Maytag Corporation or its related companies
and is used under license to Goodman Company, L.P., Houston, TX. All rights reserved.
WARNING
OWNER'S PRODUCT IDENTIFICATION
MODEL NUMBER
SERIAL NUMBER
MANUFACTURING NUMBER
Owner's Name
WARNING
WARNING
HIGH TEMPERATURE STRESS HAZARD
This room air conditioner is not meant to provide unattended cooling or life support for persons or animals that are un a bl e to rea ct t o failure of the product.
The failure of an unattended air conditioner m ay result in extreme heat in the conditioned space causi ng overheating or de at h or pe r son s or animals.
Precau t i on s must be ta ke n to war d off or guard against such an occurrence.
Unpacking
Unpack and visually inspect the unit. Report any damage to the delivering carrier immediately. Remove and discard all packing material.
WARNING
Do NOT operate unit with shipping foam blocks in place. Always remove prior to running unit.
On some models the air conditioner front and/or mounting kit hardware may be packed separately.
Record the model, serial and manufacturing numbers of your unit in the space provided below. This information is found on a nameplate visible after the front of the air conditioner has been removed. The rated voltage, amperage and capacity for your specific model can also be found on this nameplate. Read the warranty packaged with the unit. Keep the warranty and a copy of your sales receipt for future reference. You may also want to record in the space provided the date purchased and the selling dealer.
Address
City State Zip
/ /
Date of Purchase
Authorized Dealer
Address
City State Zip
( )
Phone Number
WARNING
To avoid death, personal injury or property damage due to electrical shock:
Observe all local codes and ordinances.
Disconnect electrical power to unit before servicing.
Ground appliance properly. Check with a qualified electrician if you are not
sure this appliance is properly grounded.
DO NOT ground to gas line.
DO NOT ground to cold water pipe if pipe is
interrupted by plastic, non-metallic gaskets, or other insulating (non-conducting) materials.
DO NOT modify plug on power cord. If plug does not fit electrical outlet, have proper outlet installed by qualified electrician.
DO NOT have a fuse in the neutral or ground
circuit. A fuse in the neutral or ground circuit could result in an electrical shock.
DO NOT use an extension cord with this appliance.
DO NOT use an adapter plug with this appliance.
DO NOT pinch power cord.
DO NOT REMOVE warning tag from power cord.
Electrical Requirements
Grounding Instructions
This appliance is equipped with a three-prong grounding plug for protection against possible shock hazards. If a two-prong wall receptacle is encountered, the customer is required to contact a qualified electrician and have the two-prong wall
2
Unit Plug Rec epta cle Circuit Rating, Voltage Type Required Breaker, Time Rating On
Delay Fuse Nameplate
NEMA No. 5-15P NEMA No. 5-15R 125V-15AMP 115V
NEMA No. 6-15P NEMA No. 6-15R 250V-15AMP 230/208V rated
at 12 amperes or less
NEMA No. 6-20P NEMA No. 6-20R 250V-20AMP 230/208V rated
over 12 amperes, but not more than 16 amperes
NEMA No. 6-30P NEMA No. 6-30R 250V-30AMP 208V rated over
16 amperes, but not more than 24 amperes
receptacle replaced with a properly grounded three-prong wall receptacle in accordance with the National Electrical Code.
Room air conditioners are designed to operate according to requirements on the nameplate and as shown in Table 1. Fuse or circuit breaker ratings must be according to the fuse instruction label and as shown in Table 1. Do not plug models marked “Use on Single Outlet Circuit Only” into a circuit with another appliance or light fixture.
Receptacle Wiring
Receptacle wiring must be of adequate size for unit. Refer to unit identification plate for exact power requirements. Minimum size of wiring, based on power requirements, is:
Units up to 20 amps: 12 gauge 20–30 amp units: 10 gauge
Unit with a window mounting kit
These models are designed for mounting though an opening in a wall. These units can be adapted to window installation by using the optional window mount­ing kit supplied with your unit.
Unit without a window mounting kit
No window mounting kit is supplied with the unit. These models are designed for mounting through an opening in a wall. These units can be adapted to window installation by purchasing an optional window mounting kit. Consult your dealer to choose the kit that is appropriate for your model and installation.
Room Heat Pumps
Heat pumps work by moving heat instead of creating it. In the summer, the cool indoor coil absorbs heat from your room and moves it outdoors, providing cooling. In the winter, heat pumps reverse this operation. By lowering the temperature of the outdoor coil below the outdoor temperature, the heat pump absorbs the heat from outdoors and moves it inside your house. This heat transferring process is very efficient. For example, at 45°F outdoor temperature, a heat pump can provide 2 ½ watts of heat for every watt of electricity it consumes.
As outdoor temperatures drop, the heating capacity and efficiency of the heat pump declines. At temperatures below 45°F, it is likely that ice will form on the outdoor coil. Heat pump units are designed to operate as a heat pump above approximately 40°F. Below 40°F, these units switch auto­matically from reverse cycle heat pump to auxiliary electric heating. No defrost is required. There is no minimum operating temperature.
Normal Care and Maintenance
Use copper wire only. Consumer’s responsibility is to provide proper and adequate receptacle wiring that conforms to all applicable codes. All wiring should be installed by qualified electrician.
LCDI or AFCI Power Cords
Underwriters Laboratories (UL) and the National Electric Code (NEC) now require power cords that sense current leakage and can open the electrical circuit to the unit. In the event, the unit does not operate, check the reset button located on or near the head of the power cord as part of the normal troubleshooting procedure.
Installation
Complete step-by-step installation instructions are furnished with your unit. These instructions will be found on a separate page included with this manual or in the mounting kit assembly. Follow these instructions carefully. Keep these instructions with this manual for future reference. Your unit will be one of the following designs:
WARNING
HIGH VOLTAGE Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death.
CAUTION
Instal l in g an air conditioner through a wall requ ires extensive carpentry and/or masonry experience. Thru-wall installations performed by inexperienced or unqualified individuals can result in costly damage to home or result in equipment malfunction that could cause property damage, personal injury or death.
Annual Inspection
It is suggested that your unit be inspected by your dealer or servicer once a year. It is advisable to have the outer case removed and the unit thoroughly cleaned.
3
Note: The life of your unit may be greatly reduced if you live in a salt air or other corrosive type environment. Under these conditions, the unit should be removed from its case and completely cleaned at least once a year. At that time any scratches or blisters on the painted surfaces should be sanded and repainted. Placing an algaecide tablet in the outdoor side of the unit’s basepan is suggested in humid areas where algae formation is common. We recommend the
®
following algaecide cleaners: PanGuard Technologies, Inc. and CDC Anti-Clog
by Control Released
®
by Virginia KMP.
Air Filter Cleaning
A dirty air filter reduces operating efficiency of unit. Filter should be inspected at least once every week during opera­tion. Clean filter with vacuum cleaner or wash in warm water and mild detergent. Filter should be thoroughly dried before replacing in unit. Do not operate unit without filter in place.
Fan Motor Care
The fan motor is permanently lubricated for long life. There is no need to oil the motor.
Front Grille and Filter Removal
The front contains an air filter that can be removed on left or right side of front. To clean the filter, the following method for filter removal:
Grasp filter handle and slide filter out of unit.
1. Remove two side Phillips screws attaching case to chassis basepan.
2. Remove two side Phillips screws attaching front to case.
Slide-out Chassis Removal from Outer Case
3. If the unit has a screw holding the basepan clip to the chassis, remove the screw.
CAUTION
T o reduce the risk of personal injury, be sure to have sufficient help wh en moving your unit . A room air conditioner can weigh between 70 and 240 pounds.
4. Using basepan handle, pull chassis straight out, slowly and evenly, until approximately 9-12 inches extends from outer case. Use both hands to grasp basepan and pull remaining chassis from outer case.
Reinstall air filter by reversing removal procedure.
Front Grille and Cabinet Cleaning
Grille and cabinet may be cleaned with warm water and mild soap or detergent. Cleaning and polishing compounds are not recommended, as they may damage plastic surfaces.
CHASSIS
BASEPAN
CLIP
PLASTIC FRONT
NOTE: Basepan clip is shipped in plastic bag with mounting screw and condensate drain cup. Install clip after reinserting chassis into outer case to prevent accidental chassis removal.
4
WARNING:
Plug into a grounded 3 prong outlet.
Do not remove ground prong.
Do not use an adapter.
To reduce the risk of fire, electrical shock or injury when using your air conditioner, follow these basic precautions:
IMPORTANT SAFETY INSTRUCTIONS
Do not use an extension cord.
Unplug air conditioner before servicing.
Use two or more people to move and install air conditioner.
SAVE THESE INSTRUCTIONS
INSTALLATION REQUIREMENTS
Tools and Parts
Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
Tools Needed
Flat-blade and Phillips screwdrivers
Level
Through-the-wall installation:
In addition to the tools listed above, the following tools are needed for though-the-wall installation.
Saw
Wood preservative
Caulk
Parts supplied (on some models)
Check that all parts are included in parts package.
A
Tape measure
Drill and ³⁄₁₆" or smaller bit
1" (2.5 cm) or thicker lumber
7 - #10 x 1" wood screws
B
Location Requirements
IMPORTANT: Observe all governing codes and ordinances. Check the location where air conditioner will be installed. Proper
installation is your responsibility. Make sure you have everything necessary for correct installation.
The location should provide:
Grounded electrical outlet within 4 ft (122 cm) of where the power cord exits the air conditioner.
NOTE: Do not use an extension cord.
Free movement of air in room to be cooled.
A large enough opening for the air conditioner.
Adequate wall support for weight of air conditioner. Air conditioner weighs between 94 and 103 lbs (43 to 47 kg).
NOTE: Cabinet louvers must not be obstructed. Air must be able to pass freely through the cabinet louvers.
A
H
D
C
F
E
G
I
A. Foam window sash seal B. Window lock brackets (2)
¹⁄₄
C. #10 x
D. #10 x
NOTE: Installation parts are supplied for double-hung windows up to 40" (101.6 cm) wide. A special Wide Window Kit is available from your dealer or service center. See “Accessories.”
" pan-head Phillips
screws (6)
³⁄₈
" pan-head
Phillips screws (3)
E. #10 x
³⁄₄
" round -head screws (6)
1
F. #10 x
G. Top channel H. Side curtains (2)
I. Foam sea l
/2" pan-head Phillips
screws (3)
A. Cabinet louvers
WARNING
!
HIGH VOLTAGE
Disconnect ALL powe r before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.
5
Window installation
C
Window opening measurements:
27" min. to 39" max. (68.6 cm to 99 cm) opening width.
16¹⁄₄" min. (41.3 cm) opening height.
A
B
A. 27" min. (68.6 cm)
¹⁄₄
" min. (41.3 cm)
B. 16
Through-the-wall installation
The wall opening measurements should be:
Height: 16" (40.6 cm) plus twice the thickness of wood used to build frame.
Width: 22⁵⁄₈" (57.5 cm) plus twice the thickness of wood used to build frame.
A
B
Electrical Requirements
WARNING
%LECTRICAL3HOCK(AZARD
0LUGINTOAGROUNDEDPRONGOUTLET
$ONOTREMOVEGROUNDPRONG
$ONOTUSEANADAPTER
$ONOTUSEANEXTENSIONCORD
&AILURETOFOLLOWTHESEINSTRUCTIONSCANRESULTINDEATH FIREORELECTRICALSHOCK
Ground wire must be connected to ground screw located in lower right corner of air conditioner when air conditioner is in cabinet.
The electrical ratings for your air conditioner are listed on the model and serial number label. The model and serial number label is located behind the front panel on the flange below the control panel area.
Specific electrical requirements are listed in the chart below. Follow the requirements for the type of plug on the power supply cord.
Power supply cord Wiring requirements
115-volt (103.5 min. - 126.5 max.)
0-12 amps
15-amp time-delay fuse or circuit breaker
Use on single outlet circuit only.
A. 16" (40.6 cm)
⁵⁄₈
" (57.5 cm)
B. 22
C. Wood thickness
¹⁄₄
CM
C
¹⁄₂
CM
230-volt (207 min. - 253 max.)
0-12 amps
15-amp time-delay fuse or circuit breaker
Use on single outlet circuit only.
230-volt (207 min. - 253 max.)
0-16 amps
20-amp time-delay fuse or circuit breaker
Use on single outlet circuit only.
230-volt (207 min. - 253 max.)
0-24 amps
30-amp time-delay fuse or circuit breaker
Use on single outlet circuit only.
WARNING
!
HIGH VOLTAGE
Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so ma y cause property damage, personal injury or death.
6
Recommended grounding method
This air conditioner must be grounded. This air conditioner is equipped with a power supply cord having a grounded 3 prong plug. To minimize possible shock hazard, the cord must be plugged into a mating, grounded 3 prong outlet, grounded in accordance with all local codes and ordinances. If a mating outlet is not available, it is the customer's responsibility to have a properly grounded 3 prong outlet installed by a qualified electrical installer.
It is the customer's responsibility:
To contact a qualified electrical installer.
To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 ­latest edition, and all local codes and ordinances.
Copies of the standards listed may be obtained from:
National Fire Protection Association One Batterymarch Park Quincy, MA 02269
Power Supply Cord
NOTE: Your unit’s device may differ from the ones shown.
This room air conditioner is equipped with a power supply cord required by UL. This power supply cord contains state-of-the-art electronics that sense leakage current. If the cord is crushed, the electronics detect leakage current and power will be disconnected in a fraction of a second.
To test your power supply cord:
1. Plug power supply cord into a grounded 3 prong outlet.
2. Press RESET.
3. Press TEST (listen for click; Reset button will trip and pop out).
4. Press and release RESET (listen for click; Reset button will latch and remain in). The power supply cord
is ready for
operation.
NOTES:
The Reset button must be pushed in for proper operation.
The power supply cord must be replaced if it fails to trip when the test button is pressed or fails to reset.
Do not use the power supply cord as an off/on switch. The power supply cord is designed as a protective device.
A damaged power supply cord must be replaced with a new power supply cord obtained from the product manufacturer and must not be repaired.
The power supply cord contains no user serviceable parts. Opening the tamper-resistant case voids all warranty and performance claims.
A. Reset button B. Test button
TEST
TEST
RESET
RESET
A
A
B
B
%LECTRICAL3HOCK(AZARD
0LUGINTOAGROUNDEDPRONGOUTLET
$ONOTREMOVEGROUNDPRONG
$ONOTUSEANADAPTER
$ONOTUSEANEXTENSIONCORD
&AILURETOFOLLOWTHESEINSTRUCTIONSCANRESULTINDEATH FIREORELECTRICALSHOCK
WARNING
7
INSTALLATION INSTRUCTIONS
p
A
Unpacking
WARNING
%XCESSIVE7EIGHT(AZARD
%XCESSIVE7EIGHT(AZARD
5SETWOORMOREPEOPLETOMOVEANDINSTALL
5SETWOORMOREPEOPLETOMOVEANDINSTALL AIRCONDITIONER
AIRCONDITIONER
&AILURETODOSOCANRESULTINBACKOROTHERINJURY
&AILURETODOSOCANRESULTINBACKOROTHERINJURY
Remove packaging materials.
Remove and dispose of/recycle all packaging materials. Remove
tape and glue residue from surfaces before turning on the air conditions. Rub a small amount of liquid dish soap over the adhesive with your fingers. Wipe with warm water and dry.
Do not use sharp instruments, rubbing alcohol, flammable fluids or
abrasive cleaners to remove tape or glue. These products can damage the surface of your air conditioner.
Handle air conditioner gently.
. Remove air conditioner from carton and place it on cardboard.
1
2. Remove shipping screws from both sides of cabinet.
3. Remove front panel by removing 2 Phillips screws on bottom left and right side of front.
4. R emov e shipping screws (2).
5. Pull on handle to slide air condition out of cabinet. Place air conditioner on cardboard.
6. Remove any packing foam from inside of unit.
A. Handle
A
A. Shipping screw
Window Installation (on some models)
NOTES:
Handle air conditioner gently. Be sure your air conditioner cabinet does not fall out of the opening
during installation or removal.
The location where the power cord exits the air conditioner should
be no more than 4 ft. (122 cm) from a grounded 3-prong outlet.
Do not block the louvers on the front panel. Do not block the louvers on the outside of the air conditioner.
_________________________________________________________
Attach Top Channel
___________________________________________________________
NOTE: Attach top channel and side curtains to air conditioner cabinet
before placing cabinet in window.
1. Locate supplied bag of screws. . Place top channel on top of air conditioner cabinet, lining up the 3
2
holes in top channel with the 3 holes on top of the air conditioner cabinet.
NOTE: Do not lift, push, pull or remove any expanded polystyrene (foam)
from inside the air conditioner. It is NOT packing material.
3. Using three (3) #10 x 3/8" pan-head Phillips screws, attach top channel to air conditioner cabinet.
B
A
B
B
8
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