AIR CLEANERS/
FILTERS
AMAIRCARE
© 2004 Americair Corporation, Mississauga, Ontario, Canada HEPA BYPASS AIR FILTRATION SYSTEM
HOMEOWNERS MANUAL & DEALER INSTALLATION INSTRUCTIONS
FOR MODELS 2500HV, 4000HV, 6000V, 6500, 8500 & 10000
Rules for Safe Installation and Operation
READ AND SAVE
THESE INSTRUCTIONS!
Please read instructions before installing and using the HEPA Bypass Air Filtration System (HEPA system). This will help you obtain the full benefit of the HEPA system you have selected. It will also help you to avoid needless service costs.
1.Read this manual carefully. Failure to follow these rules and instructions could cause a malfunction of the air filter or unsatisfactory service and could void your warranty.
2.Follow a regular service and maintenance schedule to ensure efficient operation.
3.For safety and optimized performance of your HEPA system, all installation and maintenance must be performed by a professional heating and ventilation contractor. The installer should be made aware of your indoor air quality situation and be familiar with your heating, ventilation and air conditioning equipment.
4.High particulate distribution may occur during initial start-up of this product after installation or after scheduled filter changes. Individuals who are highly sensitive to airborne particulates should not be in the building and allow 24 hours of operation for removal of particulates from occupied spaces before re-entry.
Shipping and Packing List
Package 1 of 1 contains:
1 - HEPA System
1 - Complete Filter Set (Packed inside Unit)
1 - Installation Instructions (this manual)
1 - Registration Card
HEPA System Models
Model 2500HV is designed to filter air up to a rate of 175 cfm.
Model 4000HV is designed to filter air up to a rate of 300 cfm.
Model 6000V is designed to filter air up to a rate of 600 cfm.
Model 6500 is designed to filter air up to a rate of 650 cfm.
Model 8500 is designed to filter air up to a rate of 850 cfm.
Model 10000 is designed to filter air up to a rate of 1000 cfm.
! WARNING
Risk of property damage, injury or death.
Installation, adjustments, alterations, service and maintenance must be performed by a qualified technician.
! WARNING
Risk of Carbon Monoxide Poisoning.
Can cause injury or death.
Do not operate equipment without access panel in place. Operation of this equipment without all access panels in place may cause gas fumes from the heating system to be drawn into occupied spaces.
! WARNING
Electrical Shock Hazard.
Can cause injury or death.
Disconnect all electrical power supplies before servicing.
Do not operate equipment without access panels in place
Table of Contents
Rules for Safe Installation and Operation |
................1 |
Shipping and Packing List........................................ |
1 |
Specifications .......................................................... |
2 |
Introduction .............................................................. |
2 |
General Information.................................................. |
3 |
Product Application Guidelines ................................ |
3 |
Parts Identification .................................................. |
4-6 |
Physical Dimensions of Units ................................ |
7-8 |
Dealer Installation Instructions .............................. |
9 -11 |
Operation ................................................................ |
12 |
Maintenance ............................................................ |
12 |
Filter Change Schedule .................................... |
12 |
Filter Changing Guidelines ................................ |
12 |
Dealer Filter Change Instructions ........................ |
13-14 |
Dealer Motor Assembly Replacement Instructions ............ |
15 |
Electrical Diagram .................................................. |
15 |
Replacement Parts.................................................. |
16 |
Specifications
|
2500HV |
4000HV |
6000V |
6500 |
8500 |
10000 |
Nom. Air Flow @ 120VAC @ 0.0” E.S.P. |
175 cfm |
300 cfm |
600 cfm |
650 cfm |
850 cfm |
1000 cfm |
Weight (max - unpackaged) |
25 lbs. |
27 lbs. |
58 lbs. |
120 lbs. |
125 lbs. |
130 lbs. |
Supply Voltage |
120 VAC |
120 VAC |
120 VAC |
120 VAC |
120 VAC |
120 VAC |
Nom. Measured Power Consumption |
125 Watts |
125 Watts |
160 Watts |
250 Watts |
360 Watts |
600 Watts |
Motor Current Draw - Total |
1.0 amps |
1.0 amps |
1.0 amps |
2.1 amps |
3.6 amps |
4.8 amps |
Air Intake Collar (max) |
6”-round |
6”-round |
10”-round |
10”x12” |
10”x12” |
10”x12” |
Air Outflow Collar (max) |
6”-round |
6”-round |
8”-round |
10”x12” |
10”x12” |
10”x12” |
Operating Temp. Range - Return air (ºF) |
30 to 95 |
30 to 95 |
30 to 95 |
30 to 95 |
30 to 95 |
30 to 95 |
HEPA filter efficiency = 99.97% @ 0.3 micron particles
Ambient temperature range: -40ºF to 130ºF
Introduction
Congratulations! You will quickly realize that you have purchased a very effective air cleaning system. It incorporates state of the art HEPA (High Efficiency Particulate Air) technology.
Your Amaircare HEPA system comes with a limited warranty. With proper attention to its care and maintenance, you will receive optimum performance.
If your indoor air has abnormally high concentrations of particulates, the life span of the filter media may be shortened. Excessive particulates in the air will reduce the expected life of the HEPA filter. Under normal conditions the HEPA filter will last from two to five years.
The optional activated carbon canister has a finite limit as to the amount of odor or other gaseous volatile organic compounds (V.O.C.’s) that it can adsorb. The higher the concentrations, the shorter the expected life. Higher humidity may shorten the life of the carbon canister. Under normal conditions, the carbon canister
should last up to 12 months.
Initially, the HEPA filter’s particulate removal efficiency improves with use. However, the air flow through the HEPA filter media will decrease, as dust builds up on the filter, thus lowering its ability to circulate and clean as much air as when it was new. If the air flow through your unit is noticeably reduced, you can inspect the pre-filter and HEPA filter to see if they should be replaced. Replacement (or washing if foam) of the prefilter every 3 months will help extend the life of the HEPA filter.
Please contact your local Amaircare dealer regarding replacement of filter media, warranty information or if you have any questions or concerns about the performance of your HEPA system.
NOTE: This filtration system is an ADDITIONAL filter, and does NOT replace the existing air handler/furnace system filter.
2
General Information
Media Filters
Media filters strain particulates from the air. The filter media needs to have tiny holes to allow air to pass through, but not particulates. Filter types vary for all sorts of purposes. The most effective and proven filter media is HEPA. HEPA filter media is 99.97% efficient at capturing particles which are 0.3 micron in size or larger.
Carbon Filters
Carbon media is used to capture chemicals and odors, also referred to as V.O.C.’s. Chemicals and odors cannot be captured with media type filters. Activated carbon collects chemicals and odors in a process called adsorption. If air passes through the carbon filter before particulates are removed, the surface of the carbon quickly gets covered with particulates, rendering it ineffective at capturing chemicals and odors. If particulates are removed from the air with a HEPA filter, virtually the entire surface area of the carbon can be used to capture chemicals and odors. This increases the efficiency and filter life of the carbon filter.
Separate HEPA and Carbon Filters
HEPA and carbon filters have different life spans. It is important for a filtration system to keep the filter com-
ponents independent from each other, so that the filter that is dirty/saturated can be changed. This is more economical than a system where you need to throw out two or three filters when only one needs changing.
The HEPA System’s 3 Stage Filtration Process
The 3 stage filtration process is used to create a very effective filtration system. Each filter is independent and can be changed individually.
•Stage 1: Pre-filter - The inexpensive pre-filter (foam or carbon) removes larger particulates from the air, thus prolonging the life of the HEPA filter.
•Stage 2: HEPA - The HEPA filter removes 99.97% of particulates 0.3 micron and larger. The cleaned air then passes through the third stage filter.
•Stage 3: Carbon - The carbon filter is about 1/2 an inch thick to give it plenty of surface area for removing chemicals and odors from the air. This filter may be replaced by an optional heavy duty granular carbon canister available for maximum removal of chemicals and odors. The clean air is then reintroduced into the air you breathe.
Product Application Guidelines
Size of House vs. Air Changes per Hour
Size of House*
Model |
1,000 ft2 |
1,200 ft2 |
1,500 ft2 |
1,800 ft2 |
2,000 ft2 |
2,500 ft2 |
3,000 ft2 |
3,500 ft2 |
Unit |
(8,000 ft3) |
(9,600 ft3) |
(12,00 ft3) |
(14,400 ft3) |
(16,000 ft3) |
(20,000 ft3) |
(24,000 ft3) |
(28,000 ft3) |
Model 2500HV |
1.31 |
1.1 |
.88 |
.73 |
.66 |
.53 |
.44 |
.37 |
Model 4000HV |
2.25 |
1.88 |
1.5 |
1.25 |
1.13 |
0.9 |
.75 |
.64 |
Model 6000V |
4.5 |
3.75 |
3 |
2.5 |
2.25 |
1.8 |
1.5 |
1.29 |
Model 6500 |
4.88 |
4.06 |
3.25 |
2.71 |
2.44 |
1.95 |
1.63 |
1.39 |
Model 8500 |
6.38 |
5.31 |
4.25 |
3.54 |
3.19 |
2.55 |
2.13 |
1.82 |
Model 10000 |
7.5 |
6.25 |
5 |
4.17 |
3.75 |
3 |
2.5 |
2.14 |
* Chart based on homes with 8 ft. ceilings.
Notes:
•Industry experience indicates that one (1) air change per hour generally provides adequate air cleaning. Actual results will depend on multiple factors such as outdoor particulate levels, infiltration rate, indoor activities etc.
•Generally speaking, the more air changes per hour provided, the more effective a HEPA system will be. People with sensitivities may desire a higher number of air changes per hour for cleaner air.
3
Parts Identification 2500HV 4000HV
Cabinet Parts |
|
Inside Cabinet (Filter Section) |
|
Filter Section Access |
|
|
Panel |
|
|
Retaining Clips (4) |
|
|
6” Intake Collar |
Motor/Impeller |
|
|
|
|
Cabinet |
Filter Adapter |
|
(threaded) |
|
|
|
|
|
6” Outflow Collar |
‘O’ Ring |
|
|
|
|
On/Off Switch |
|
|
Motor Section |
|
|
Access Panel |
|
figure 1. |
|
figure 2. |
Parts Identification 6000V
Cabinet Parts
8” Outflow Collar
Variable Speed Switch
10” Intake Collar
Filter Section Access Panel
Motor Section Access Panel
Finger Tabs (4)
Cabinet
figure 3.
Inside Cabinet (Filter Section)
‘O’ Ring
Filter Adapter
(threaded)
Motor/Impeller
figure 4.
4
Parts Identification 6500, 8500 & 10000
Cabinet Parts
10”x12” Outflow Duct
Variable Speed Switch
10”x12” Intake Duct
Filter Section Access Panel
Motor Section Access Panel
Finger Tabs (4)
Cabinet
figure 5.
Inside Cabinet (Filter Section)
Filter Adapter (3) 
Motor/Impeller (3)
Filter Retaining Rod Clip (6)
HEPA Cartridge (3)
Filter Cap (3)
Filter Retaining Rod (3)
figure 6.
5
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