Alto-Shaam Halo Heat 1000-TH-I User Manual

US A/CA NA DA

U.S.A. O NL Y

Cooking & Holding Oven

Manual Control

Model:

1000-TH-I

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA

PHONE: [phone] • 800.558.8744

p ri n te d in u .s .a .

www.alto-shaam.com

  •INSTALLATION

 •OPERATION

•MAINTENANCE

FAX: [phone] • 800.329.8744

M N- 29 45 4 • 04 /1 1

Delivery ...................................... 1

Unpacking .................................... 1

Safety Procedures and Precautions ................. 2

Sanitation

Sanitation/Food Safety ....................... 13

Internal Food Product Temperatures ............. 13

Installation

Installation Requirements ...................... 3

Clearance Requirements ....................... 3

Dimension Drawings, weights & capacities ......... 4

Options and Accessories ....................... 4

Leveling ................................... 5

Restraint Requirements - Mobile Equipment ........ 5

Drip Tray Installation .......................... 6

Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . 7

Operating Instructions

User Safety Information ........................ 8

Before Initial Use ............................. 8

Manual Control Operation ...................... 9

Cooking Oven Characteristics ................... 9

General Holding Guidelines .................... 10

Care and Cleaning

Cleaning and Preventative Maintenance .......... 11

Protecting Stainless Steel Surfaces .............. 11

Cleaning Agents ............................ 11

Cleaning Materials .......................... 11

Equipment Care ............................ 12

Clean Daily ................................ 12

Clean the Door Vents ........................ 12

Check Overall Condition of Oven ................ 12

Service

Thermostat/Indicator Light Sequence ............ 14

Thermostat Calibration ....................... 14

Trouble Shooting ........................... 15

Exterior Service View ........................ 16

Exterior Service Parts List ..................... 17

Cable Heating Kit ........................... 17

Bonnet Assembly View ....................... 18

Middle Bonnet View .......................... 18

Bonnet Assembly Parts List .................... 19

Middle Bonnet Parts List ...................... 19

Wire Diagrams

208-240V, 230V ............................ 20

Warranty

Transportation Damage and Claims ...... Back Cover

Limited Warranty ..................... Back Cover

DELIVERY

UNPACKING

This Alto-Shaam appliance has been
thoroughly tested and inspected to ensure only
the highest quality unit is provided. Upon
receipt, check for any possible shipping damage
and report it at once to the delivering carrier.

See Transportation Damage and Claims section

located in this manual.

This appliance, complete with unattached
items and accessories, may have been delivered
in one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.
Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as
possible to ensure prompt service in the event of a
warranty parts and labor claim.
This manual must be read and understood
by all people using or installing the equipment
model. Contact the Alto-Shaam Tech Team Service
Department if you have any questions concerning
installation, operation, or maintenance.

NOTE: All claims for warranty must include the

full model number and serial number of
the unit.

1. Carefully remove the
appliance from the
carton or crate.

®

NOTE: Do not discard the

carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.

2. Read all instructions in this manual carefully
before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the
appliance and is to be provided to the owner
or manager of the business or to the person
responsible for training operators. Additional

manuals are available from the Alto-Shaam

Tech Team Service Department.

3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.

®

10 00-TH-I • In sTa ll aT Io n/ope ra TI on /se rv Ic e ma nua l - pg . 1

SAFETY PROCEDURES

AND PRECAUTIONS

NOTE

OTHER MUNICIPAL WASTE.

Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.

DANGER

Used to indicate the presence of
a hazard that WILL cause severe
personal injury, death, or substantial
property damage if the warning
included with this symbol is ignored.

WARNING

Used to indicate the presence of
a hazard that CAN cause personal
injury, possible death, or major
property damage if the warning
included with this symbol is ignored.

1. This appliance is intended to cook, hold

or process foods for the purpose of human
consumption. No other use for this appliance is
authorized or recommended.

2. This appliance is intended for use in commercial

establishments where all operators are
familiar with the purpose, limitations, and
associated hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.

3. Any troubleshooting guides, component views,

and parts lists included in this manual are for
general reference only and are intended for use
by qualified technical personnel.

4. This manual should be considered a permanent

part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.

CAUTION

Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injury or property
damage if the warning included with
this symbol is ignored.

CAUTION

Used to indicate the presence of a hazard that
can or will cause minor personal injury, property
damage, or a potential unsafe practice if the
warning included with this symbol is ignored.

NOTE: Used to notify personnel of

installation, operation, or
maintenance information that is
important but not hazard related.

For equipment delivered for use
in any location regulated by the
following directive:

DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH

10 00-TH-I • In sTa ll aT Io n/ope ra TI on /se rv Ic e ma nua l - pg . 2

INSTALLATION

DANGER

IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH,
OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.

CAUTION

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

The Alto-Shaam cook
and hold oven must be
installed in a location
that will permit the
oven to function
for its intended
purpose and to allow
adequate clearance
for ventilation,
proper cleaning, and
maintenance access.

CAUTION

METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN
IN OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.

DANGER

DO NOT store or use gasoline or other
fl ammable vapors or liquids in the
vicinity of this or any other appliance.

SITE INSTALLATION

®

Emissions testing conducted by Underwriters
Laboratories, Inc.® was found to be in compliance

with the applicable requirements of NFPA96:
2004 Edition, Par. 4.1.1.2. U.L emissions

sampling of grease laden vapor resulted in a total
of 0.55 milligrams per cubic meter with no visible
smoke and is considered representative of all
oven models in the line. Based on these results,
hood installation and/or outside venting should
not be a requirement in most areas. Verify local
codes for locations where more restrictive codes
are applicable.

1. The oven must be installed on a stable and
level surface.

2. DO NOT install this oven in any area where
it may be affected by any adverse conditions
such as steam, grease, dripping water, high
temperatures, etc.

3. DO NOT store or use any flammable liquids or
allow flammable vapors in the vicinity of this
oven or any other appliance.

4. This appliance must be kept free and clear of
any combustible materials.

5. This appliance must be kept free and clear
of any obstructions blocking access for
maintenance or service.

10 00-TH-I • In sTa ll aT Io n/ope ra TI on /se rv Ic e ma nua l - pg . 3

MINIMUM CLEARANCE REQUIREMENTS

c om bu sti bl e no n-com bu st ib le
su rf ac es su rfa ce s

ba ck 3" (76mm) 3" (76mm)
le ft s ide 1" (25mm) 1" (25mm)
ri gh t sid e 1" (25mm) 1" (25mm)
to p 2" (51mm) 2" (51mm)

SITE INSTALLATION

25-1/16" (636mm)

INSTALLATION

OPTIONS & ACCESSORIES

Bumper, Full Perimeter 5009767

Carving Holder,

pr im e rib

st eamship (cafe teria) r ou nd

HL-2635

4459

Shown with

optional
bumper

34-1/2" (876mm)

53-5/8" (1361mm)

23-5/8" (600mm)

22-5/8" (574mm)

Pass-Through

72-3/4" (1847mm)

51-5/8" (1311mm)

34" (864mm)

Electrical

Connection

Pass-Through

Option

Option

17" (432mm)

Casters (2 rigid , 2 sw ivel w / brak e)

3-1/2" (89mm)

5" (127mm)

5008017
5004862

Door Lock with Key LK-22567

Drip Pan

with drain 1-7/8" (48mm) deep

without drain 1-7/8" (48mm) deep

Extra deep, 4" (48mm) deep

5005616

11906
15929

Legs, 6" (152mm), Stemmed (set o f 4) 5011149

Pan Grid, Wire 18" x 26" p an inse rt PN-2115

Rib Rack, Stainless Steel SH-29474

Security Panel w/Key Lock 5011592

Shelf, Stainless Steel, Flat Wire

re ac h-in

pa ss -thro ugh

ri b rack

SH-2325

SH-2346

SH-29474

WEIGHT

net 366 lb (166 kg)

ship 435 lb (197 kg)

PRODUCT\PAN CAPACITY

(per co mpa rtm ent )

120 lb (54 kg) maxim um

vo luM e Ma xiM uM: 6 0 qua rt s (76 li ter s)

75-3/4" (1924mm)

with 5" (127mm) casters*

6-13/16" (173mm)

20-1/2"

(521mm)

24" (608mm)

*73-7/8

" (

*75-1/2

1876mm) - with optional 3-1/2" (89mm) casters

" (

1034mm) - with optional 6" (152mm) legs

72-15/16" (1852mm)

24-1/8"

(613mm)

32-1/4" (819mm)

10 00-TH-I • In sTa ll aT Io n/ope ra TI on /se rv Ic e ma nua l - pg . 4

SITE INSTALLATION

INSTALLATION

A number of adjustments are associated with
initial installation and start-up. It is important
that these adjustments be conducted by a qualified
service technician. Installation and start-up
adjustments are the responsibility of the dealer
or user. These adjustments include but are not
limited to thermostat calibration, door adjustment,
leveling, electrical hook-up and installation of
optional casters or legs.

LEVELING

Level the oven
from side-to-side and
front-to-back with the use of a spirit level.
For ovens installed with casters, it is important
that the installation surface be level due to the
probability of frequent oven repositioning.

We recommend checking the level of the oven
periodically to make certain the floor has not
shifted nor the oven moved.

NOTE: Failure to properly level this oven can

cause improper function and will result
in the uneven baking with products
consisting of semi-liquid batter.

RESTRAINT REQUIREMENTS
—MOBILE EQUIPMENT

WARNING

RISK OF ELECTRIC SHOCK.

Appliance must be secured

to building structure.

Any appliance that is not furnished with a power
supply cord but that includes a set of casters
must be installed with a tether. Adequate means
must be provided to limit the movement of this
appliance without depending on or transmitting
stress to the electrical conduit. The following
requirements apply:

1. Maximum height of casters is 6" (152mm).

2. Two of the casters must of be the locking type.

3. Such mobile appliances or appliances on mobile

stands must be installed with the use of a flexible
connector secured to the building structure.

A mounting connector for a restraining device
is located on the upper back of the appliance.
A flexible connector is not supplied by nor is it
available from the factory.

10 00-TH-I • In sTa ll aT Io n/ope ra TI on /se rv Ic e ma nua l - pg . 5