Alto Shaam FPE-30F Installation Manual

#8454 •1/2003

PRINTED IN U. S .A .

PRESSURE FRYER, ELECTRIC

MODEL: FPE-30F

WITH FILTER LEAF

PHONE: [phone] FAX: [phone] U.S. A./CANADA WEBSITE:

800.558.8744 U.S.A ./CANADA 262.251.1907 INTERNATIONAL www.alto-shaam.com

W164 N9221 Water Street ●P.O. Box 450 ●Menomonee Falls, Wisconsin 53052-0450 U.S.A.

®

COOK/HOLD/SERVE SYSTEMS by

OPERATION & CARE MANUAL

®

The Alto-Shaam electric fryer has been
thoroughly tested and inspected to insure only
the highest quality unit is provided. When
you receive your fryer, check for any possible
shipping damage and report it at once to the
delivering carrier.

See Transportation Damage and Claims section

located in this manual.

The fryer, complete with unattached items and accessories, may be
delivered in one or more packages. Check to ensure that all items
have been received as standard with each unit.

Save all the information and instructions packed inside the cabinet.
Complete and return the warranty card to the factory as soon as
possible to assure prompt service in the event of a warranty parts
and labor claim.

This manual must be read and understood by all people using or
installing this fryer. Contact your local Alto-Shaam distributor if
you have any questions concerning installation, operation, and
maintenance of this fryer.

NOTE: All claims for warranty must include the full model

number and serial number of the fryer.

MODEL FPE-30F (4hd)

1. Shortening Capacity: . . . . .30 lb (14kg)

2. Chicken, fresh . . . . . . . . . . .14 lb (6kg)

3. Chicken, frozen . . . . . . . . . .12 lb (5kg)

2. Phase Options: . . . . . . . . .1 & 3 phase*

3. Line Frequency: . . . . . . . . .50/60 Hz

Electrical Specifications

AMPS AMPS

VAC

KW 1 Phase 3 Phase
208 9.0 43.3 25.0 per line
240 9.0 37.5 21.7 per line
380-415 9.0 15.2 per line

*Units are shipped from factory as 3Ph;

but are field convertible to 1Ph.

— ELECTRIC FRYERS

DELIVERY

SPECIFICATION INFORMATION

1. Carefully remove the fryer from the carton.
NOTE: Do not discard the carton and other packaging
material until you have inspected the fryer for hidden
damage and tested it for proper operation.

2. Read all instructions in this manual carefully before starting
installation of this fryer.

DO NOT DISCARD THIS MANUAL. This manual is
considered to be part of the fryer and is to be given to the
owner or manager of the business, or to the person
responsible for training operators of the fryer. Additional
manuals are available from your Alto-Shaam distributor.

3. Remove all protective plastic film, packaging materials,
and accessories from the fryer and the filter reservoir
before connecting electrical power to the fryer. Store the
components and accessories in a convenient place for
future use.

Components: Accessories:
filter reservoir, 1 ea. filter powder, 1 pk.
filter leaf, 1 ea. high temp. brushes, 2 ea.
oil filter suction tube O-ring, 4 ea. cleanout dowel, 1 ea.
O-ring for lid, red, 1 ea., literature package, 1 ea.
fry basket, 1 ea.
basket handle, 1 ea.
basket rack, 1 ea.

46-1/2"

(1184mm)

(BASKET IN UP POSITION)

15-11/16"—(398mm)

1-3/8"

(35mm)

13"

(330mm)

FRY POT

DRAIN

OPTIONAL BUILT-IN
FRYER FILTER

23-3/8"

(594mm)

3-11/16"

(93mm)

36"

(914mm)

40"

(1010mm)

6"

(152mm)

33-1/4"

(845mm)

FPE-30F • Dimensions

#8454 • Operation and Care Manual • 1.

UNPACKING

®

Knowledge of proper procedures is essential to the safe operation
of electrically energized equipment. In accordance with generally
accepted product safety labeling guidelines for potential hazards,
the following signal words and symbols are used throughout this
manual.

Used to indicate the presence of a hazard which
will cause severe personal injury, death, or
substantial property damage in the event the
statement is ignored.

Warning used to indicate the presence of a hazard
which can cause personal injury and possibly death,
or major property damage, in the event the
statement is ignored.

Caution is used to indicate the presence of a
hazard which will or can cause minor personal
injury or property damage in the event the
statement is ignored.

Used to indicate the presence of an electrical
hazard which will or can cause personal injury or
property damage in the event the statement is
ignored.

NOTE Note is used to notify personnel of installation, operation

or maintenance information which is important, but not
hazard related.

1. This fryer is intended to deep fry food products for human
consumption. No other use is authorized or recommended.

2. This fryer is intended for use in commercial establishments,
where all operators are familiar with the appliance use,
limitations and associated hazards. Operating instructions
and warnings must be read and understood by all operators
and users.

3. This fryer is equipped with an oil filtration system which is
designed to filter hot liquid shortening ONLY. Water, cleaning
agents, or other liquids will damage the filter pump.

4. This piece of equipment is made in the USA and has
American standard hardware.

5. Any trouble shooting guides, component views, or parts lists
included in this manual are for general reference only, and are
intended for use by qualified technical personnel.

6. This manual should be considered a permanent part of this
appliance. This manual and all supplied instructions,
diagrams, schematics, parts breakdowns, notices and labels
must remain with the appliance if it is sold or moved to
another location.

1. Only set up the fryer on a firm, level, non-combustible surface.
Verify local codes for requirements. Concrete, tile, terrazzo, or
metal surfaces are recommended. Metal over combustible
material may not meet code for non-combustible surfaces.

2. Leveling: Verify that the fryer sits firmly on both casters and
on both legs. With a spirit level, check that the fryer is level
front-to-back and side-to-side. With the adjustable legs, adjust
as required to level the fryer.

1. Installation and start up should be referred to the local Alto­Shaam distributor. Installer must complete the warranty
registration/fryer checkout form, and record fryer installation
particulars on the back of this manual.

2. Verify that this fryer installation is in compliance with the
specifications listed in this manual and with local code
requirements. This is the responsibility of the installer.

3. Certain codes require fryers to be restrained with a tether or
other restraint device. It is the responsibility of the installer to
check with the authority having jurisdiction in order to
ascertain the applicability of this requirement to this specific
fryer installation.

4. Refer to the nameplate on the front of the fryer. Verify the
electrical service power. Voltage and phase must match the
nameplate specifications, and available electrical service
amperage must meet or exceed the specifications listed.
Wiring must be no less than 12 ga. solid copper wire, rated for
at least 167°F (75°C).

ELECTRICAL SHOCK HAZARD

Electrical connections must be made by a licensed
electrician. Electrical shock will cause death or
serious injury.

NOTE: Wire gauge, insulation type, and temperature rating, as

well as type, size and construction of conduit, must meet
or exceed applicable specifications of local codes and of
the National Electrical Code.

5. Fryers are shipped from the factory wired for 3Ph electrical
service. Refer to the 3Ph Wiring Diagram included with this
fryer and verify that field wiring conforms to this diagram.

NOTE: Fryers are field convertible to 1Ph. If single-phase

operation is required, contact the factory.

IMPORTANT:

Field wiring must be routed and
secured away from the frypot,
tubing and filter pump and motor.
Field wiring must allow access to the
rear of the fryer for cleaning and for
access to the oil filter pump motor
Reset Button.

See illustration.

SAFETY PROCEDURES

EQUIPMENT SET-UP PRECAUTIONS

INSTALLATION & ELECTRICAL INFO

#8454 • Operation and Care Manual • 2.

PRECAUTIONS & GENERAL INFORMATION

1. POWER SWITCH (FRYER-OFF-FILTER)

FRYER position turns ON the fryer, illuminates the power light
and turns OFF the filter pump. Heating elements are energized
and regulate to the temperature set on the control thermostat
(#8). OFF position turns off the fryer and de-energizes the
lower panel filter pump switch (#6). FILTER position energizes
the lower filter pump switch (#6) and turns OFF the fryer.

2. POWER LIGHT (AMBER)

When lit – indicates fryer is energized.

3. HEAT LIGHT (AMBER)

When lit – indicates heating element is energized. The heat
light cycles off when the oil has reached the temperature pre­set on control thermostat (#8).

4. COOK LIGHT (AMBER)

When lit – indicates control lever (#13) is in cook position.

5. TIMER

The timer controls the buzzer. The timer is set by rotating the
pointer on the dial to the desired cooking time, and is started by
moving the control rod (#13) to the cook position.

6. FILTER PUMP SWITCH (ON-OFF)

ON causes the oil to be filtered and pumped back into the
frypot. The power switch (#1) must be in the FILTER position
for the filter pump switch to operate.

7. HI-LIMIT THERMOSTAT

Provides protection by de-energizing the heating elements if the
oil temperature exceeds the factory set limit. Reset must be
performed manually. Allow the oil to cool below 300°F (93°C),
then firmly press the red button on the lower control panel until
it resets (snaps).

FIRE HAZARD/HOT OIL

The high-limit thermostat is a fire protection device.
If tripping persists, clean debris from the space
between the hi-limit bulb and the element to
enhance oil flow and facilitate reset. Otherwise,
contact your authorized service agency for repair.

Do not attempt to bypass or hold in the button of the hi-limit
thermostat. A fire may result.

8. TEMPERATURE CONTROL THERMOSTAT

Controls the oil temperature from 250°F (121°C) turned fully
counter-clockwise, to 375°F (191°C) turned fully clockwise.

9. FILTER PUMP MOTOR RESET BUTTON (located at the

rear of the motor)

The filter pump motor is equipped with an overheating
protection device. Reset must be performed manually. Allow
the motor to cool for approx. 30 minutes, then firmly press the
red button.

10. OIL FILTER RESERVOIR PAN

Holds the filter screen.

11. DRAIN VALVE LEVER

Opens and closes the drain valve. To Open, turn the handle
counterclockwise (to vertical). To Close, turn the handle
clockwise (to horizontal).

12. POWER OUTLET BOX

Contains the electrical service connection terminal block.

13. COOK LEVER/CONTROL ROD ASSEMBLY

Cook position allows pressure to build by closing the exhaust
valve. Also energizes the timer. Off position relieves steam
pressure inside the frypot by opening the exhaust valve.

14. CONTROL HANDLE

Lifts or lowers the lid out of or into the frypot. Rotate counter­clockwise to just below horizontal in order to lock the cover
under pressure.

15. PRESSURE GAUGE

Shows the steam pressure in the kettle. Normal operating
pressure is 8-12 psi.

16. DRIP or CONDENSATION PAN

Collects liquids which accumulate on top of the fryer.

17. BASKET HANDLE

Used to manually lower and raise the basket into and out of the
frypot. Remove from basket before closing cover.

18. FRY BASKET

Holds product to be cooked.

19. BASKET RACK

Prevents basket from contacting cooking elements.

#8454 • Operation and Care Manual • 3.

FEATURES & OPERATING CONTROLS

#8454 • Operation and Care Manual • 4.

FEATURES & OPERATING CONTROLS

FPE-30F

front panel

open

16

Wipe out the inner frypot with a clean, soft, absorbent cloth.

1. Install the large diameter red rubber O-ring on the
frypot cover.

a. Tilt the frypot cover and yoke assembly to the right.
b. Coat the O-ring and the O-ring groove in the cover

with clean cooking oil.

c. Carefully work the O-ring into the O-ring groove.

Pay particular attention to stretch the O-ring only
enough to install it in the O-ring groove. Verify that
the O-ring is fully seated into the groove for the entire
circumference of the cover.

2. Install the filter leaf into the filter reservoir. Suction tube
O-rings are shipped from the factory installed on the
suction tube. Examine to verify one O-ring is in the groove
closest to the end of the tube. Install the assembled filter
reservoir into the fryer.

3. Install the drip pan into the mounting bracket behind the
fryer door at the lower right front of the fryer.

4. Close the drain valve lever.

NOTE: Failure to install the condensation or drip pan will

allow grease, moisture and other liquids that
accumulate on the fryer top panel to drip onto the
floor, creating a slipping hazard.

PREPARATION PRIOR to OPERATION

#8454 • Operation and Care Manual • 5.

SLIPPING & FALLING HAZARD/SPILLED OIL

➔Do not operate unless the drip pan is installed.

Oil will drip onto the floor and falls will result.

➔Close the drain valve before filling with oil;

otherwise oil poured into the kettle will drain
into the filter reservoir or onto the floor.
Death or serious injury may result by slipping in oil.

5. Insert the basket into the frypot. Fill the frypot to the MIN
Oil Level line in the basket with room-temperature
commercial quality liquid shortening. This requires 30 lbs.
of oil.

This fryer is designed for liquid shortening only. Do not
use solid shortening or lard

. Solid shortening will
solidify in the filter reservoir and filter pump. This
condition will render the filter system inoperable. Repairs
caused by the use of anything other than liquid shortening
are not covered under warranty.

6. Check operation of fryer and all controls.

7. DETERMINE MAXIMUM LOAD WEIGHT:

For operational safety, it is very important to determine the
maximum load weight for the specific operation. This can
be accomplished by starting out with small loads and
gradually increasing to the largest load size which allows the
operator sufficient time to close and lock the fryer cover
handle without oil foaming out of the frypot. See
Operating Instructions in this manual.

POTENTIAL FOR OIL SPLATTER

The weight of product which can be safely cooked in this pressure fryer will vary with oil level,

product moisture content, oil temperature, and other various conditions. Failure to observe this

warning will result in hot oil release from the fryer causing severe burns on contact.