Alto-shaam ED2SYS-72-2S, ED2-72-2S, ED2SYS-48-2S, ED2-96-2S, ED2SYS-96-2S User Manual

...

ED2SYS-48/2S

Heated Display Cases

Multi-Shelf Heated Display

Models:

ED2-48/2S

ED2SYS-72/2S

ED2-48/2S

ED2SYS-48/2S

ED2-72/2S

ED2SYS-72/2S

ED2-96/2S

ED2SYS-96/2S

ED2-72/2S

ED2SYS-96/2S

• INSTALLATION

ED2-96/2S

W164 N9221 Water Street • P.O. Box 450

Menomonee Falls, Wisconsin 53052-0450 U.S.A.

PHONE: 262.251.3800 • 800.558.8744 U.S.A. / CANADA

262.251.7067 • 800.329.8744 U.S.A. ONLY

FAX:

www.alto-shaam.com

p ri nt ed in u. s. a.

• OPERATION

• MAINTENANCE

Consult instructions

for operation and use.

MN-28627 (REV 3) • 10/15

TABLE OF CONTENTS

Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safey Procedures and Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Cutting Board Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Operating Instructions

User Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

General Holding Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Care and Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Cleaning and Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . 10

Preventative Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . 11

Equipment Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Countertop Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Canopy Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Shelf Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Electrical Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Base Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Wire Diagrams Always refer to the wire diagram(s) included with the unit for most current version

Warranty

Transportation Damage and Claims. . . . . . . . . . . . . . . . . . . . .bac k co ver

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ba ck cove r

MN-28627 • Rev 3 (10/15) • ED2(SYS)/2S Series Operation & Care Manual

before installing this appliance, using the appliance

WARNING

Delivery

Unpacking

DELIVERY

This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and

Claims section located in this manual.

This appliance, complete with unattached items and accessories, may be delivered in one or more packages. Ensure all standard items and options have been received with each model as ordered.

Save all the information packed with the appliance. Register online at www.alto-shaam.com to ensure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance.

1-800-558-8744; servicedept@alto-shaam.com

SERIAL NUMBER IS REQUIRED FOR ALL INQUIRIES

Always include both model and serial numbers in your correspondence regarding the unit.

Model: _____________________________________

Serial Number: _____________________________________

Purchased From: _____________________________________

Date Installed: ____________ Voltage: _______________

UNPACKING

• Carefully remove the appliance from the carton or crate.

NOTICE: Do not discard the

carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.

• Read all instructions in this manual carefully

or performing routine maintenance. Following procedures other than those indicated in this guide to use and clean the appliance is considered inappropriate and may cause damage, injury or fatal accidents, in addition to invalidating the guarantee and relieving Alto-Shaam of all liability.

• DO NOT DISCARD THIS MANUAL. This manual is considered part of the appliance and is provided for the owner or manager of the business and for training personnel. Additional

manuals are available from the Alto-Shaam

Tech Team Service Department.

• Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

Appliance and accessories may be heavy. To prevent serious injury, ALWAYS use a sufficient number of trained and experienced workers when moving or leveling appliance and handling accessories.

MN-28627 • Rev 3 (10/15) • ED2(SYS)/2S Series Heated Display Case • 1

ENVIRONMENTAL CONDITIONS

• Operational Environmental Conditions

• Unit must acclimate to room temperature in the

environment it is placed. 24 hours is recommended.

• Ambient temperature range of 50° to 110°F (10° to 43°C).

• Relative humidity of less than 95% non-condensation.

• Atmospheric pressure range of 50KPa to 106KPa.

hazard that can or will cause minor or

•

SAFETY PROCEDURES

Knowledge of proper procedures is essential to the

equipment. The following hazard signal words and

Safey Procedures and Precautions

AND PRECAUTIONS

This appliance is intended to hold foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.

This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users. We recommend regular training of your staff to avoid the risk of accident or damage to the unit. Operators must also receive regular safety instructions.

Any trouble shooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified and trained technicians.

This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

safe operation of electrically and/or gas energized

symbols may be used throughout this manual.

DANGER

Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

WARNING

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.

CAUTION

Used to indicate the presence of a

NOTICE: For equipment delivered for use in

any location regulated by the following directive:

DO NOT dispose of electrical or electronic equipment with other municipal waste.

moderate personal injury or property damage if the warning included with this symbol is ignored.

CAUTION

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

NOTICE: Used to notify personnel of

installation, operation, or maintenance information that is important but not hazard related.

Used to indicate that referral to operating instructions is a mandatory action. If not followed the operator could suffer personal injury.

Used to indicate that referral to operating instructions is recommended to understand operation of equipment.

MN-28627 • Rev 3 (10/15) • ED2(SYS)/2S Series Heated Display Case • 2

ADDITIONAL SAFETY PROCEDURES

AND PRECAUTIONS

NEVER place objects near the oven exhaust vents.

sudden temperature change can damage the oven

Children should be supervised to ensure

WARNING

CAUTION

burns. Metal parts of this equipment

WARNING

• To prevent serious injury, death or property

damage, your appliance should be inspected and serviced at least every twelve (12) months by an authorized service partner or trained technician.

• ONLY allow an authorized service partner or

trained technician to service or to repair your appliance. Installation or repairs that are not performed by an authorized service partner or trained technician, or the use of non-factory authorized parts will void the warranty and relieve Alto-Shaam of all liability.

• When working on this appliance, observe

precautions in the literature, on tags, on labels attached to or shipped with the appliance and other safety precautions that may apply.

• If the appliance is installed on casters freedom of

movement of the appliance must be restricted so that utility connections (including gas, water, and electricity) cannot be damaged when the unit is moved. If the appliance is moved, make sure that all utility connections are properly disconnected. If the unit is returned to its original position, make sure that any retention devices and utility connections are properly connected.

•

If your gas appliance is installed under an exhaust hood, the hood must be switched ON when the oven is in use to avoid the build up of combustion gases. Failure to do so may result in serious injury, death or property damage.

•

This area is hot and could be a potential ignition source for a fire.

• Do not allow objects to block or obstruct the area

below the oven base. This may result in fire, damage to the equipment or serious injury.

• Do not use the attached hand-held hose to spray

anything other than the interior of the oven compartment.

• Do not use the attached hand-held hose on the

surface of a hot cooking compartment. The

interior. Allow the oven to cool to a minimum of 150°F (66°C). Failure to observe this precaution can void the warranty.

WARNING

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by person responsible for their safety.

that they do not play with the appliance.

If the appliance is not cleaned or is not cleaned well enough, deposits of grease and or food residues inside the appliance may catch ﬁ re. If fat deposits and/or food waste inside the appliance ignite disconnect the appliance from the main power and use a ﬁ re extinguisher (do not use water to extinguish a grease ﬁ re!). Failure to clean the appliance properly may cause ﬁ re, personal injury, death, invalidates the warranty and relieves Alto-Shaam of all liability.

• ONLY use the appliance when it is stationary.

Mobile oven racks, mobile plate racks, transport trolleys, and appliances on casters can tip over when being moved over an uneven floor or threshold and cause serious injury.

• ALWAYS apply caster brakes on mobile appliances

or accessories when these are not being moved. These items could move or roll on uneven floors and cause property damage or serious injury.

• Be extremely careful when moving appliances

because the food trays may contain hot fluids that may spill, causing serious injury.

WARNING

Appliance and accessories may be heavy. To prevent serious injury, ALWAYS use a sufficient number of trained and experienced workers when moving or leveling appliance and handling accessories.

MN-28627 • Rev 3 (10/15) • ED2(SYS)/2S Series Heated Display Case • 3

Improper installation, alteration, adjustment, service, cleaning, or maintenance could result in property damage, severe injury, or death.

READ and UNDERSTAND the installation, operating and maintenance instructions thoroughly before installing, servicing, or operating this equipment.

To prevent SEVERE PERSONAL INJURY or PROPERTY DAMAGE:

ALWAYS use hand protection when operating this appliance to avoid

become extremely hot when in operation.

Cutting board installation:

(N OT S HO WN )

Installation Installation RequirementsClearance RequirementsLeveling Cutting Board Installation

INSTALLATION

SITE INSTALLATION

A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.

LIFT THE UNIT FROM THE BOTTOM

DO NOT LIFT THE UNIT FROM THE GLASS

LEVELING

1. Care must be taken when moving this unit into place because of its glass components.

2. DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, or any other severely adverse conditions.

3. DO NOT install a heated display case near a cold air source such as a freezer, air conditioning vents, or in any area where outside air fluctuation can affect performance.

4. The appliance must be installed on a stable and level surface.

5. In order to maintain established National Sanitation Foundation standards, all stationary floor models must be sealed to the floor with a R.T.V. or silastic meeting N.S.F. requirements or have 6" (152mm) unobstructed clearance beneath the unit.

6. This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.

Level the appliance from side-to-side and front-to-back with the use of a spirit level.

We recommend checking the level periodically to make certain the floor has not shifted nor the

appliance moved.

NOTICE: Failure to properly level this appliance

can cause improper function.

MINIMUM CLEARANCE REQUIREMENTS

Counter and table units must be mounted on legs of a sufficient 4" (102mm) height to provide minimum unobstructed space beneath the unit. These legs are supplied with the unit. Warranty will become null and void if these directions are not followed.

1. Place both brackets in the closed (down) position.

MN-28627 • Rev 3 (10/15) • ED2(SYS)/2S Series Operation & Care Manual • 4

2. Slide cutting board back flanges down onto brackets.

3. Pivot installed board to a

horizontal position and slide bracket down to lock in the open position.

3 ANGLE

SHELF

27-1/2" (699mm)

25-5/8" (650mm)

36-3/4" (932mm)

37-1/2" (952mm)

10-7/16"

(265mm)

47-7/8" (1216mm)

48" (1220mm)

8-3/4"

(223mm)

1" (20mm)

36-3/4" (932mm)

(52mm)

26-1/2" (673mm)

3 ANGLE

SHELF

48" (1220mm)

10-7/16"

(265mm)

8-3/4"

(223mm)

8-9/16"

(216mm)

3-11/16"

(93mm)

1" (20mm)

36-3/4" (932mm)

(52mm)

26-1/2" (673mm)

3 ANGLE

SHELF

48" (1220mm)

10-7/16"

(265mm)

Dimension Drawings

SITE INSTALLATION

INSTALLATION

3" (76mm) ADJUSTABLE PEGS IN EACH CORNER

ED2SYS-48/2S

3" (76mm) ADJUSTABLE PEGS IN EACH CORNER

ED2SYS-72/2S

(482mm)

18-15/16"

48" (1219mm)

ELECTRICAL

OUTLET

(482mm)

18-15/16"

72" (1829mm)

PANEL

ELECTRICAL

26-1/2" (673mm)

47-7/8" (1216mm)

21-7/16" (543mm)

ELECTRICAL

OUTLET

PANEL

ELECTRICAL

26-1/2" (673mm)

47-7/8" (1216mm)

21-7/16" (543mm)

3-11/16"

(93mm)

3-11/16"

(93mm)

8-9/16"

(216mm)

(223mm)

8-9/16"

(216mm)

23-11/16" (601mm)

26-1/2" (673mm)

8-3/4"

1" (20mm)

36-3/4" (932mm)

ED2-2S PROFILE

48" (1220mm)

3 ANGLE

SHELF

(52mm)

26-1/2" (673mm)

10-7/16"

(265mm)

3 ANGLE

SHELF

10-7/16"

(265mm)

3" (76mm) ADJUSTABLE PEGS IN EACH CORNER

ED2SYS-96/2S

47-7/8" (1216mm)

(482mm)

18-15/16"

96" (2438mm)

ELECTRICAL

OUTLET

ELECTRICAL PANEL

21-7/16" (543mm)

23-11/16" (601mm)

25-5/8" (650mm)

36-3/4" (932mm)

37-1/2" (952mm)

48" (1220mm)

ED2SYS-2S PROFILE

MN-28627 • Rev 3 (10/15) • ED2(SYS)/2S Series Heated Display Case • 5

47-7/8" (1216mm)

27-1/2" (699mm)

72/2S Series

VO LTA GE PHAS E CY CLE /HZ AM PS KW

(PLUG - COUNTERT OP ONLY ;

BARE E ND, NO PLUG - SYS TEM)

240 1

50/60

17.9 4.5

NEM A L 6-3 0P

PLU G

48/2S Series

VO LTA GE PH ASE CYCL E/HZ AM PS KW

(PLUG - COUNTERT OP ONLY ;

BARE E ND, NO PLUG - SYS TEM)

(PLUG - COUNTERT OP ONLY ;

BARE E ND, NO PLUG - SYS TEM)

NEM A 6 -20 P

PLU G

CEE 7/ 7

PLU G

96/2S Series

VO LTA GE PH ASE CY CLE /H Z AM PS K W

(PLUG - COUNTERT OP ONLY ;

BARE E ND, NO PLUG - SYS TEM)

240 1

50/60 21.8 5.2

NEM A L 6-3 0P

PLU G

Electrical Connection

ELECTRICAL CONNECTION

OF F

WARNING

DANGER

or repairs. Do not remove, damage or

Hard wired models:

Hard wired models must be equipped with a country certified external allpole disconnection switch with sufficient contact separation.

If a power cord is used for the connection of the product an oil resistant cord like H05RN or H07RN or equivalent must be used.

To prevent an electrical

INSTALLATION

ELECTRICAL CONNECTION

Ensure power source matches voltage identified on appliance rating tag. The rating tag provides essential technical information required for any appliance installation, maintenance

modify the rating tag.

To prevent SERIOUS INJURY, DEATH, or PROPERTY DAMAGE:

All electrical connections must be made by a qualified and trained service technician in accordance with applicable electrical codes.

This appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.

Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “

” position.

REGARDING INTERNATIONAL STANDARD UNITS:

If the unit is not equipped with flexible cord and plug, an all-pole country approved disconnection device which has a contact separation of at least 3mm in all poles must be incorporated in the fixed wiring for disconnection. When using a cord without a plug, the green/yellow conductor shall be connected to the terminal which is marked with the ground symbol. If a plug is used, the socket outlet must be easily accessible. If the power cord needs replacement, use a similar one obtained from the distributor.

For CE approved units:

shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances/metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol.

To prevent SERIOUS INJURY, DEATH or PROPERTY DAMAGE:

All electrical connections must be made by a qualified and trained service technician in accordance with applicable electrical codes.

ED2/2S SERIES ELECTRICAL

MN-28627 • Rev 3 (10/15) • ED2(SYS)/2S Series Operation & Care Manual • 6

208-2 40 1

208 1 50/60 10.0 2.1 240 1

230 1 50/60 11.0 2.6

208-2 40 1

208 1 50/60 17.1 3.4

208-2 40 1

208 1 50/60

NOTICE: Where local codes and CE regulatory

50/60

50/60 11.7 2.8

50/60

11.7 2.8

17.9 4.5

21.8 5.2

20.2 4.0

requirements apply, appliances must be connected to an electrical circuit that is protected by an external GFCI outlet.

20A, 250V

220-230V

30A, 250V

WARNING

burns. Metal parts of this equipment

DANGER

Operating Instructions

User Safety Information

USER SAFETY INFORMATION

To prevent SERIOUS PERSONAL INJURY, DEATH, or PROPERTY DAMAGE:

DO NOT steam clean, hose down or flood the interior or exterior with water or liquid solution of any kind. DO NOT use water jet to clean.

Failure to observe this precaution will void the warranty.

To prevent SERIOUS INJURY, DEATH, OR PROPERTY DAMAGE, ALWAYS disconnect unit from power source before cleaning or servicing.

CAUTION

To prevent SEVERE PERSONAL INJURY or PROPERTY DAMAGE:

ALWAYS use hand protection when operating this appliance to avoid

become extremely hot when in operation.

PRODUCT CAPACITY

ED2-48/2S; ED2SYS-48/2S

TOP SHELF

Twelve (12) chicken boats with dome cover

BOTTOM SHELF

Fifteen (15) chicken boats with dome cover

ED2-72/2S; ED2SYS-72/2S

TOP SHELF

Eighteen (18) chicken boats with dome cover

OPERATING INSTRUCTIONS

BEFORE INITIAL USE:

Before operating, clean with a damp cloth and mild soap solution. Glass cleaner can be used on the glass.

SPECIAL INSTRUCTIONS:

1. DO NOT allow liquids or food to come in direct

contact with the glass shelves.

2. Use hand protection when handling hot items.

3. Be certain only hot foods in appropriate heat

tested containers are used.

4. It is recommended that plastic or paper containers be used. Pans or dishes will scratch the glass.

5. Be careful not to overheat as this may cause some containers to melt.

6. DO NOT stack containers.

HEATING CHARACTERISTICS

The heated upper glass surface provides even heat transfer to hot food in heat tested containers that are held in direct contact with the glass top.

To avoid personal injury and damage to

the unit, treat glass with care.

Remember –– glass can shatter.

BOTTOM SHELF

Twenty-one (21) chicken boats with dome cover

ED2-96/2S; ED2SYS-96/2S

TOP SHELF

Twenty-four (24) chicken boats with dome cover

BOTTOM SHELF

Thirty (30) chicken boats with dome cover

MN-28627 • Rev 3 (10/15) • ED2(SYS)/2S Series Heated Display Case • 7

+ 18 hidden pages