Alto-Shaam ED2-72-PR, ED2-48-P, ED2-72-PL, ED2SYS-72-PL, ED2SYS-48-P User Manual

...
Page 1
W164 N9221 Water Street • P.O. Bo x 450 • M en om on ee Fa ll s, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744
US A/CA NA DA FAX: 262.251.7067 • 800.329.8744 U.S .A . ONLY
www.alto-shaam.com
®
ED2SYS-48
H e a t e d D i s p l a y C a s e s
F u l l S e r v i c e o r S e l f S e r v i c e
Models:
ED2-48; ED2SYS-48 ED2-48/P; ED2SYS-48/P
EU2SYS-48; EU2SYS-48/P
ED2SYS-72
ED2SYS-96
ED2-48
ED2-72
ED2-72; ED2SYS-72 ED2-72/ P; ED2SYS-72/P ED2-72/ PL; ED2SYS-72/PL ED2-72/ PR; ED2SYS-72/PR
EU2SYS-72; EU2SYS-72/P EU2SYS-72/ PL EU2SYS-72/ PR
ED2-96; ED2SYS-96 ED2-96/PL; ED2SYS-96/PL ED2-96/PR; ED2SYS-96/PR
EU2SYS-96; EU2SYS-96/P EU2SYS-96/PL EU2SYS-96/PR
• INSTALLATION
• OPERATION
ED2-96
• MAINTENANCE
MN- 2 88 2 0 • 03/ 0 8
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D E L I V E R Y
This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.
Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim.
This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam service department if you have any questions concerning installation, operation, or maintenance.
N O T E: All claims for warranty must include the
full model number and serial number of the unit.
U N P A C K I N G
1. Carefully remove the appliance from the carton or crate.
N O T E: Do not discard the
carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.
2. Read all instructions in this manual carefully before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
®
®
®
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 1
Page 3
1. This appliance is intended to hold or process
foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.
N O T E : Used to notify personnel of
installation, operation, or maintenance information that is important but not hazard related.
C A U T I O N
Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.
C A U T I O N
Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.
D A N G E R
Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
W A R N I N G
Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.
SAF E TY P ROCE DURES AND PREC A UTIO N S
Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.
N O T E
For equipment delivered for use in any location regulated by the following directive:
DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 2
Page 4
S I T E I N S T A L L AT I O N
®
C A U T I O N
METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, A
LWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
D A N G E R
IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, S
ERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
C A U T I O N
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
I N S TA L L AT I O N
In order to maintain established National Sanitation Foundation standards, all stationary floor models must be sealed to the floor with a R.T.V. or silastic meeting N.S.F. requirements or have 6" (152mm) unobstructed clearance beneath the unit.
1. The appliance must be installed on a stable and level surface.
2. DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, or any other severely adverse conditions.
3. DO NOT install a heated display case near a cold air source such as a freezer, air conditioning vents, or in any area where outside air fluctuation can affect performance.
4. This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.
MINIMUM CLEARANCE REQUIREMENTS
Counter and table units must be mounted on legs of a sufficient 4" (102mm) height to provide minimum unobstructed space beneath the unit. These legs are supplied with the unit. Warranty will become null and void if these directions are not followed.
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 3
A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.
LEVELING
Level the appliance from side-to-side and front-to-back with the use of a spirit level.
We recommend checking the level periodically to make certain the floor has not shifted nor the appliance moved.
NOTE: Failure to properly level this appliance
can cause improper function.
Page 5
I N S TA L L AT I O N
26-1/8" (664mm)
29-3/4" (756mm)
44-5/16" (1125mm)
32-15/16" (837mm) 3
4-1/4" (870mm)
4" (102mm)
47-1/8" (1196mm)
26-7/16" (672mm)
47-11/16" (1212mm)
27-3/16" (691mm)
48" (1219mm)
26-1/8" (664mm)
20-3/16"
(513mm)
47-11/16" (1212mm)
3" (76mm) ADJUSTABLE PEGS IN EACH CORNER
ELECTRICAL PANEL
ELECTRICAL OUTLET
72" (1829mm)
26-1/8" (664mm)
20-3/16"
(513mm)
47-11/16" (1212mm)
3" (76mm) ADJUSTABLE PEGS IN EACH CORNER
ELECTRICAL PANEL
ELECTRICAL OUTLET
3" (76mm) ADJUSTABLE PEGS IN EACH CORNER
96" (2438mm)
26-1/8" (664mm)
20-3/16"
(513mm)
47-11/16" (1212mm)
ELECTRICAL PANEL
ELECTRICAL OUTLET
S I T E I N S T A L L AT I O N
E D 2 & E D 2 S Y S S E R I E S
ED2SYS-48
ED2 PROFILE
ED2SYS-72
ED2SYS PROFILE
ED2SYS-96
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 4
Page 6
48" (1219mm)
ELECTRICAL OUTLET
26-1/2" (673mm)
31-5/8" (804mm)
58-3/16" (1477mm)
ELECTRICAL PANEL
5-1/2"
(140mm)
72" (1829mm)
ELECTRICAL PANEL
26-1/2" (673mm)31-5/8" (804mm)
5-1/2"
(140mm)
Rigid
Caster
Swivel Caster
Swivel Caster
96" (2438mm)
ELECTRICAL PANEL
26-1/2" (673mm)
31-5/8" (804mm)
58-3/16" (1477mm)
5-1/2"
(140mm)
32-1/2" (824mm)
31-5/8" (804mm)
5-1/2"
(140mm)
44-5/16" (1125mm)
26-1/4" (666mm)
OPENING WIDTH
28-5/16" (719mm)
OPENING HEIGHT
58-3/16" (1477mm)
58-3/16" (1477mm)
S
wivel
Caster
26-1/4" (666mm)
OPENING WIDTH
Swivel Caster
26-1/4" (666mm)
OPENING WIDTH
Rigid
Caster
Swivel Caster
Swivel Caster
26-1/4" (666mm)
OPENING WIDTH
26-1/4" (666mm)
OPENING WIDTH
26-1/4" (666mm)
OPENING WIDTH
28-5/16" (719mm)
OPENING HEIGHT
(Shown with optional shelf)
(Shown with optional shelf) (Shown with optional shelf)
(Shown with optional shelf)
(Shown with optional shelf) (Shown with optional shelf)
13-5/8"
(346mm)
OPENING
13-5/8"
(346mm)
OPENING
28-5/16" (719mm)
OPENING HEIGHT
13-5/8"
(346mm)
OPENING
13-5/8"
(346mm)
OPENING
ELECTRICAL
OUTLET
ELECTRICAL
OUTLET
28-5/16" (719mm)
OPENING HEIGHT
13-5/8"
(346mm)
OPENING
13-5/8"
(346mm)
OPENING
S I T E I N S T A L L AT I O N
E U 2 S Y S S E R I E S
I N S TA L L AT I O N
EU2SYS-48
EU2SYS PROFILE
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 5
EU2SYS-72
EU2SYS-96
Page 7
I N S TA L L AT I O N
E L E C T R I C A L
E D 2 - 4 8 , E D 2 S Y S - 4 8 , E U 2 S Y S - 4 8 S E R I E S
VO LTAGE PH ASE CY CL E/H Z A MP S KW
120/208-240 (UL )1 50/6 0 13.8 3.3
AT 208 1 50/60 11.6 2.5 AT 240 1 50/60 13 .0 3.1
230
(C E) 1 50/60 12 .6 2.9
230 1 50/60 12 .6 2.9
E D 2 - 7 2 , E D 2 S Y S - 7 2 , E U 2 S Y S - 7 2 S E R I E S
VO LTAGE PH ASE CY CL E/H Z A MP S KW
120/208-240 (UL )1 50/6 0 18.75 4.5
AT 208 1 50/60 19 .0 4.6 AT 240 1 50/60 19 .0 4.6
230
(C E) 1 50/60 18 .3 4.2
230 1 50/60 18 .4 4.2
380-415 3 50/60 10.5 4.4
E D 2 - 9 6 , E D 2 S Y S - 9 6 , E U 2 S Y S - 9 6 S E R I E S
VO LTAGE PH ASE CY CL E/H Z A MP S KW
120/208-240 (UL )1 50/6 0 24.0 5.2
AT 208 1 50/60 24 .0 5.2 AT 240 1 50/60 24 .0 5.2
230
(C E) 1 50/60 24 .3 5.6
230 1 50/60 24 .7 5.7
380-415 3 50/60 11.5 6.5
BARE EN D, NO PLUG
BARE EN D
, NO PLUG
BARE EN D
, NO PLUG
BARE EN D
, NO PLUG
BARE EN D
, NO PLUG
NE MA L14-20P
20A, 250V PL UG
NE MA L14-30P
30A, 250V PLUG
NE MA L
14-30P
30A, 250V PLUG
D A N G E R
ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
TECHNICIAN IN ACCORDANCE WITH
APPLICABLE ELECTRICAL CODES.
D A N G E R
To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in according with CSA C22.1, Canadian Electrical Code Part 1 or local codes.
D A N G E R
ENSURE POWER SOURCE
MATCHES VOLTAGE STAMPED
ON APPLIANCE NAMEPLATE.
E L E C T R I C A L C O N N E C T I O N
The appliance must be installed by a qualified service technician. The oven must be properly grounded in accordance with the National Electrical Code and applicable local codes.
Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “OFF” position.
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 6
Proper receptacle or outlet configuration or permanent wiring for this unit must be installed by a licensed electrician in accordance with applicable local electrical codes.
REGARDING INTERNATIONAL STANDARD UNITS:
If the unit is not equipped with flexible cord with plug, an all-pole country approved disconnection device which has a contact separation of at least 3mm in all poles must be incorporated in the fixed wiring for disconnection. When using a cord without a plug, the green/yellow conductor shall be connected to the terminal which is marked with the ground symbol. If a plug is used, the socket outlet must be easily accessible. If the power cord needs replacement, use a similar one obtained from the distributor.
For 230V units: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol.
Page 8
I N S TA L L AT I O N
ED2 & E D 2 S Y S & E U 2 S Y S SERIES — O P T I O N S & ACCESSORIES
DESCRIPTION ED2-48 SERIES ED2-72 SERIES ED2-96 SERIES
BUTTING KIT
ARVING STATION
C
ASTERS
C
, P
LATE
(EU2SYS ONLY) 5" (127mm), RIGID
5" (127mm), SWIVEL WITH BRAKE
AUGE
G
NTERIOR AMBIENT TEMPERATURE
, I
ED2-48, -48/P
ED2-72, -72/P
ED2-72/PR
ED2-72/PL
ED2-96
ED2-96/PR
ED2-96/PL
GLASS, TEMPERED END PANE, BRONZE KIT
INDEPENDENT ELECTRICAL OUTLET
LOW PROFILE BASE (EU2SYS ONLY) OVERALL HEIGHT REDUCED
4-3/4" (121mm)
BY
PANEL KIT, COUNTER TOP BRUSHED STAINLESS STEEL
CUSTOM COLOR
PANEL KIT, SYSTEM BRUSHED STAINLESS STEEL
5008523 5008523 5008523
5001874 5001874 5001874
CS-2025 (2 REQ'D) CS-2025 (2 REQ'D) CS-2025 (2 REQ'D)
CS-2026 (2
REQ'D) CS-2026 (4 REQ'D) CS-2026 (4 REQ'D)
5008527 ——
5004182
5004183
5004184
——5004185
——5004186
——5004187
5001143 5001143 5001143
5001781 5001781 5001781
304332 304342 304352
5001281 5001282 5001283
P148 P152 P153
5001293 5001295 5001297
CUSTOM COLOR
PANEL KIT, SYSTEM (EU2SYS ONLY) BRUSHED STAINLESS STEEL
CUSTOM COLOR
PAN INSERT, SELF SERVICE 4" (102mm) DEEP
PLATFORM SCALE RIGHT HAND
LEFT HAND
SHELF, STAINLESS STEEL (EU2SYS ONLY)
SHEET PAN DIVIDER BAR PACKAGE ED2-48, -48/P
ED2-72, -72/P
ED2-72/PL, -72/PR
ED2-96
ED2-96/PL, -96/PR
TEMPERATURE PROBE
THERMOSTAT GUARD COVER PLATE
WORK SHELF WITH GRAVY LANE ED2-48, -48/P
ED2-72, -72/P, -72/PL, -72/PR
ED2-96, -96/P, -96/PL,-96/PR
P154 P155 P156
5001287 5001289 5001291
5005788 5005790 5005793
1001990 1001991
5001307 5001307 5001307
5001308 5001308 5001308
5005786 5005786 5005786
5002802 ——
5002803
5002804
——5002805
——5002806
5004916 5004917 5004918
5007660 (2 REQ'D) 5007660 (2 REQ'D) 5007660 (3 REQ'D)
5005638 ——
5005639
——5005640
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 7
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O P E R AT I N G I N S T R U C T I O N S
D A N G E R
AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED, HOSED DOWN, OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND. DO NOT USE WATER JET TO CLEAN.
SEV E RE DAMAG E O R
ELE C TRIC A L H A ZARD
COU L D R E SULT.
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED
D A N G E R
DIS C ONNE C T U N IT FRO M
POW E R S O URCE BEFO R E
CLE A NING OR S ERVI CING.
W A R N I N G
Hood glass extended to the full, upright portion is stabilized through the use of gas struts designed for the full, load-bearing weight. These struts could weaken or fail due to wear, environmental conditions or aging. OPERATORS SHOULD BE AWARE OF ANY DECREASE IN EFFORT TO LIFT THE HOOD AND INITIATE AN IMMEDIATE GAS STRUT SAFETY CHECK. DO NOT LIFT THE
HOOD IN THIS CONDITION.
C A U T I O N
METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.
U S E R S A F E T Y I N F O R M AT I O N
he Alto-Shaam heated display case is intended
T for use in commercial establishments by qualified operating personnel where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
S TA R T- U P O P E R AT I O N
BEFORE INITIAL USE :
Interior display case surfaces must be heated to remove surface oils and the accompanying odor produced during the first use of the appliance.
Remove pans. Turn thermostats to the “ON” position. Set thermostats to the 10 setting. Allow the unit to heat for 30 minutes or until no odor is detected.
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 8
PREHEATING:
The unit should be preheated at the 10 setting for a minimum of 30-45 minutes before loading the case with hot food. Follow the operating instructions indicated on the next page of this manual.
Page 10
O P E R AT I N G P R O C E D U R E S
O P E R AT I N G I N S T R U C T I O N S
1. DO NOT ADD WATER TO DISPLAY CASE
Halo Heat display cases maintain a constant but gentle temperature and eliminate much of the moisture loss associated with conventional display cases. Because of this gentle heat, it is not necessary to add water to the display case. As a matter of fact, adding water is not recommended since water will accelerate the deterioration of the product, and may damage the unit voiding the warranty.
2. PLA CE DIVIDERS AND SERVING PANS IN CASE
Refer to the pan layout diagrams for different types of pan accommodations. A complete pan configuration layout is located in this manual. It is VERY important to note, no matter what type of pan configuration chosen, pan separator bars or divider bars must be used to close all gaps between pans, and all gaps between the pans and the edges of the display case. If these gaps are not closed, heat will escape from the bottom of the case into the display area. As a consequence, heat distribution will be uneven and uniform temperature will be difficult to hold. If needed, additional pan divider bars are available. The supplied self-serve pan inserts with wire grids are for use with pre-packaged foods in the self-serve sections of the units.
3. TURN DISPLAY LIGHTS “ON” AND SET THE THERMOSTAT(S) AT NUMBER “10” TO PREHEAT
A indicator light will illuminate when the thermostat(s) is (are) turned “ON.” The indicator(s) will remain lit as long as the unit is preheating or calling for heat. The unit should be preheated at the 10 setting for a minimum of 30-45 minutes before loading the case with hot food. When preheating is completed, or whenever the unit reaches any temperature set by the operator between 1 and 10, the indicator light(s) will go “OUT”.
4. LOA D HOT FOODS INT O DISPLAY CASE
Be certain only hot food is transferred into the display case. Before loading food into the case, use a pocket-type meat thermometer to make certain all products have reached an internal temperature of 140° to 160° F (60° to 71°C). If any food product is not at proper serving temperature, use a Halo Heat cooking and holding oven, set at 250° to 275°F (121° to 135°C), or a Combitherm oven to bring the product within the correct temperature range.
Use hand protection when handling hot items.Be certain only hot PREPACKAGED foods in
appropriate heat tested containers are used in the self-service section of the display case.
Do not stack food containers.
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 9
5. RESET THERMOSTAT(S) AS NEEDED
After all products are loaded into the display case and the doors are closed, it is necessary to reset the thermostat(s). For fully enclosed sections, reset the thermostat to the number “8” setting. Cases with a self-service section should be maintained between number “9” and number “10” for the self-service section only. THESE SETTINGS WILL NOT NECESSARILY BE FINAL. Since proper temperature range depends on the type of products and the quantities being held, it is necessary to periodically use a pocket thermometer to check each item to make certain the correct temperatures are being maintained. Proper temperature range is between a minimum of 140° and 160°F (60° and 71°C). Normally, this will require a thermostat setting of between number “6” and “8” in fully enclosed cases. Self­service cases or sections will always require a higher thermostat setting.
6. PLA CEMENT OF FOOD PROBE
If the unit is equipped with the probe accessory, wipe each probe and probe tip with a disposable alcohol pad to clean and sanitize before using. If the probe is left in its bracket, the LED temperature display will indicate the ambient air temperature inside the case. To place a probe into food kept in the case, remove the probe from the bracket and push the probe tip halfway into the product, positioning the tip at the center of the food mass. If placing into solid foods such as meat roast or poultry breasts, push the probe in from a straight downward position or in from the side to the center position. If placing into a semi-liquid or liquid product, the probe cable will probably need to be secured to keep the probe positioned properly. Do not let the probe tip touch the edges or sides. Tape the probe cable to the lip or edge of the container. Wipe each probe tip with a clean paper towel to remove food debris after each use. Follow by wiping probes with a disposable alcohol pad, and return each probe to the proper bracket position.
7. SERVE FRE SH HOT FOOD
Keep hot foods looking fresh. Occasionally stir or rotate food as needed. Serve food products in appropriate heat tested packages or containers. Keep display case doors closed after serving. Wipe spills immediately to assure maximum eye appeal and to ease end of the day cleanup.
Page 11
O P E R AT I N G I N S T R U C T I O N S
Indicator Lights
LI-3027 OR LI-39 51
Light Switch
SW-33 896
Cutting Board
Bracket
BT-2342
Thermostats
TT-3498
OPERATOR/CONTROL SIDE WITH CUTTING BOARD
Thermostat
TT-3498
ED2-48, ED2SYS-48 – 4016 (1) ED2-72, ED2SYS-72 – 4017 (1) ED2-96, ED2SYS-96 – 4016 (2)
Cutting Board
Electrical Cord
CD-3291 OR CD-35 57
Plug
ED2-48 – PG-3337
ED2-72, -96 – PG-3267
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 1 0
Page 12
O P E R AT I N G I N S T R U C T I O N S
P A N C O N F I G U R A T I O N S H E A T E D D I S P L A Y C A S E S
4 8 M O D E L S
3 PAN ZONE S
7 2 M O D E L S
5 PAN ZONE S
9 6 M O D E L S
7 PAN ZONE S
FULL-SIZE
PAN
GN 1/1
ONE-HALF
SIZE PAN
GN 1/2
ONE-THIRD
SIZE PAN
GN 1/3
ONE-HALF
SIZE PAN
TWO-THIRDS
SIZE PAN
GN 2/3
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
NOTE: ADDITIONAL PAN SEPARATOR
BARS MAY BE REQUIRED TO ACCOMMODATE MAXIMUM CAPACITIES.
S TA NDA RD PA N DIVI DER AN D SE PAR ATOR BAR S
PART NO. DESCRIPTION DIMENSIONS (W X L) 48 72 96
1002584 FULL, HALF AND THIRD SIZE-LONG 2-1/2" x 28" (64mm x 711mm) 4 4
1002590 FULL, HALF AND THIRD SIZE-LONG 1-13/16" x 28" (46mm x 711mm) 6
1002621 FULL, HALF AND THIRD SIZE-SHORT 1-15/32" x 13-1/2" (37mm x 343mm) 3 5 7
11318 FULL, HALF AND THIRD SIZE-SHORT 1" x 13-1/2" (25mm x 343mm) 9 15 21
Four (4) ONE-THIRD SIZE PAN per pan zone.
— 48 MODELS: Up to 12 One-Third Size Pans per display case
— 72 MODELS: Up to 20 One-Third Size Pans per display case
— 96 MODELS: Up to 28 One-Third Size Pans per display case
One (1) TWO-THIRDS SIZE PAN and two (2) ONE-THIRD SIZE PANS per pan zone.
— 48 MODELS: Up to 3 Two-Thirds Size Pans with 6 One-Third Size Pans per display case
— 72 MODELS: Up to 5 Two-Thirds Size Pans with 10 One-Third Size Pans per display case
— 96 MODELS: Up to 7 Two-Thirds Size Pans with 14 One-Third Size Pans per display case
One (1) FULL-SIZE PAN and one (1) ONE-THIRD SIZE PAN per pan zone.
— 48 MODELS: Up to 6 One-Half Size Pans with 3 One-Third Size Pans per display case
— 72 MODELS: Up to 5 One-Half Size Pans with 5 One-Third Size Pans per display case
— 96 MODELS: Up to 7 One-Half Size Pans with 7 One-Third Size Pans per display case
One (1) FULL-SIZE PAN and one (1) ONE-THIRD SIZE PAN per pan zone.
— 48 MODELS: Up to 3 Full-Size Pans with 3 One-Third Size Pans per display case
— 72 MODELS: Up to 5 Full-Size Pans with 5 One-Third Size Pans per display case
— 96 MODELS: Up to 7 Full-Size Pans with 7 One-Third Size Pans per display case
STANDA RD PAN S IZ ES
FULL-SIZE PAN* GN1/1
12" x 20" x 2-1/2"
(325mm x 530mm x 65mm)
ONE-HALF SIZE PAN* GN1/2
12" x 10" x 2-1/2"
(325mm x 265mm x 65mm)
TWO-THIRDS SIZE PAN* GN2/3
12" x 14" x 2-1/2"
(325mm x 352mm x 65mm)
ONE -THIRD SIZE PAN* GN1/3
12" x 6" x 2-1/2"
(325mm x 176mm x 65mm)
*Will also accept 4" (100mm) pans.
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 11
Page 13
O P E R AT I N G I N S T R U C T I O N S
P A N C O N F I G U R A T I O N S • S E L F - S E R V E H E A T E D D I S P L A Y C A S E S
7 2 M O D E L S
( 7 2 - / P L & 7 2 - / P R )
3 PAN ZO NE S
9 6 M O D E L S
(
9 6 - / P L & 9 6 - / P R )
5 PAN ZONE S
FULL-SIZE
PAN
GN 1/1
ONE-HALF
SIZE PAN
GN 1/2
ONE-THIRD
SIZE PAN
GN 1/3
ONE-HALF
SIZE PAN
TWO-THIRDS
SIZE PAN
GN 2/3
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
ONE-THIRD
SIZE PAN
S TA NDA RD PA N DIVI DER AN D SEPAR ATOR BARS
PART NO. DESCRIPTION DIMENSIONS (W X L) 72 96
1002584 FULL, HALF AND THIRD SIZE-LONG 2-1/2" x 28" (64mm x 711mm) 4
1002590 FULL, HALF AND THIRD SIZE-LONG 1-13/16" x 28" (46mm x 711mm) 6
1002621 FULL, HALF AND THIRD SIZE-SHORT 1-15/32" x 13-1/2" (37mm x 343mm) 5 7
11318 FULL, HALF AND THIRD SIZE-SHORT 1" x 13-1/2" (25mm x 343mm) 15 21
Four (4) ONE-THIRD SIZE PANS per pan zone.
— 72 MODELS: Up to 12 One-Third Size Pans
per display case
— 96 MODELS: Up to 20 One-Third Size Pans
per display case
One (1) TWO-THIRD SIZE PANS and
Two (2) ONE-THIRD SIZE PANS per pan zone
— 72 MODELS: Up to 3 Two-Thirds Size Pans with 6
One-Third Size Pans per display case
— 96 MODELS: Up to 5 Two-Thirds Size Pans with 10
One-Third Size Pans per display case
Two (2) ONE-HALF SIZE PANS and
One (1) ONE-THIRD SIZE PANS per pan zone
— 72 MODELS: Up to 6 One-Half Size Pans with 3
One-Third Size Pans per display case
— 96 MODELS: Up to 10 One-Half Size Pans with 5
One-Third Size Pans per display case
One (1) FULL-SIZE PANS and
One (1) ONE-THIRD SIZE PANS per pan zone
— 72 MODELS: Up to 3 Full-Size Pans with 3 One-
Third Size Pans per display case
— 96 MODELS: Up to 5 Full-Size Pans with 5 One-
Third Size Pans per display case
SELF-SERVE
PAN ZONE
P
AN SIZE: ITEM #1000521
21-5/8" x 26-3/8 x 2"
(549mm x 670 mm x 51mm)
FULL-SIZE SHEET PANS: 18" x 26" x 1" — 72 MODELS: 2 Sheets Pans per display case — 96 MODELS: 3 Sheets Pans per display case
SHEET PANS
(NOT SHOWN)
STANDA RD PAN S IZ ES
FULL-SIZE PAN* GN1/1
12" x 20" x 2-1/2"
(325mm x 530mm x 65mm)
ONE-HALF SIZE PAN* GN1/2
12" x 10" x 2-1/2"
(325mm x 265mm x 65mm)
TWO-THIRDS SIZE PAN* GN2/3
12" x 14" x 2-1/2"
(325mm x 352mm x 65mm)
ONE -THIRD SIZE PAN* GN1/3
12" x 6" x 2-1/2"
(325mm x 176mm x 65mm)
*Will also accept 4" (100mm) pans.
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 1 2
Page 14
1002585
1002619
1000544
1002619 (1)
1002585 (4)
1000544 (5)
B A R S I N C L U D E D I N E A C H KI T
PA R T N O . D E S C R I P T I O N
D I M E N S I O N S (W X L)
4 8 7 2 9 6
1002585 GN 1/1, GN 1/2, GN 1/3 - Long 58 mm x 711 mm 4 4
1002591 GN 1/1, GN 1/2, GN 1/3 - Long 41 mm x 711 mm 6
1002619 GN 1/4 25 mm x 270 mm 6 10 14
1000544 GN 1/1, GN 1/2, GN 1/3 - Short 25 mm x 327 mm 9 15 21
M O D E L > 4 8 7 2 96
D E S C R I P T I O N PA R T N O . Q T Y PA RT N O . Q TY PA R T N O . Q T Y
INTERNATIONAL PAN DIVIDER KIT 5009135 1 5009136 1 5009137 1
O P E R AT I N G I N S T R U C T I O N S
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 1 3
Page 15
O P E R AT I N G I N S T R U C T I O N S
H O L D I N G T E M P E R A T U R E R A N G E
ME AT FAHRENHEIT CELSIUS
B
EE F R OAS T — Rar e
1
30 °F
5
4° C
B
EE F R OAS T — Med/Well Done
1
55 °F
6
8° C
BE EF BRI SKET 16 0° — 1 75° F 7 1° — 79 °C
CO RN BEE F 16 0° — 17 5° F 71 ° — 79°C
P
AS TRA MI
1
60 ° — 175 °F
7
1° — 7 9°C
PR IME RI B — Rar e 130° F 54 °C
ST EAK S — Br oil ed /Fr ie d 14 0° — 16 0° F 60 ° — 71°C
RI BS — Be ef or Por k 160 °F 71°C
VE AL 16 0° — 17 5° F 71 ° — 79°C
HA M 16 0° — 17 5° F 71 ° — 79°C
PO RK 16 0° — 17 5° F 71 ° — 79°C
LA MB 1 60 ° — 175 °F 71 ° — 79° C
P
OU LTRY
CH ICK EN — F rie d/ Bak ed 1 60 ° — 175 °F 71° — 79° C
DU CK 16 0° — 17 5° F 71 ° — 79°C
TU RKE Y 16 0° — 17 5° F 71 ° — 79°C
GE NER AL 16 0° — 17 5° F 71 ° — 79°C
F
IS H/ SE AF OO D
FI SH — Ba ke d/F ri ed 160° — 175 °F 7 1° — 7 9°C
LO BST ER 16 0° — 17 5° F 71 ° — 79°C
SH RIM P — Fried 1 60 ° — 175 °F 71 ° — 79° C
BA KE D GO OD S
BR EAD S/ ROL LS 12 0° — 14 0° F 49 ° — 60°C
M
IS CE LL AN EO US
CA SSE RO LES 16 0° — 17 5° F 71 ° — 79°C
DO UGH — P ro ofi ng 80 ° — 100 °F 27° — 38 °C
EG GS —Fr ied 15 0° — 16 0° F 66 ° — 71°C
FR OZE N E NTREE S 1 60 ° — 175 °F 71° — 79° C
HO RS D'O EUV RE S 16 0° — 1 80° F 71° — 82 °C
PAS TA 16 0° — 18 0° F 71 ° — 82°C
PI ZZA 16 0° — 180° F 71 ° — 82 °C
PO TATOE S 18 0°F 8 2° C
PL ATED ME ALS 140 ° — 16 5°F 60 °— 74° C
SA UCE S 140 ° — 20 0°F 60 ° — 93°C
SO UP 14 0° — 200° F 60 ° — 93 °C
VE GETA BL ES 16 0° — 17 5° F 71 ° — 79°C
TH E HO LD IN G TE MP ER ATU RE S LI ST ED A RE SU GG ES T ED GU ID EL I NE S O NLY. A LL FO O D H OL DI NG S HO UL D BE BA SE D ON IN TE RN A L P RO DU CT T EM PE RA T U RE S. A LWAY S F OL L OW LO CA L HE ALT H ( H YG IE NE ) R E GU LAT IO NS F OR AL L IN TE RN AL TE MP ER AT UR E R E QU IR EM EN TS .
GENERAL HOLDING GUIDELINES
Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product.
Halo Heat maintains the maximum amount of product moisture content without the addition of water, water vapor, or steam. Maintaining maximum natural product moisture preserves the natural flavor of the product and provides a more genuine taste. In addition to product moisture retention, the gentle properties of Halo Heat maintain a consistent temperature throughout the cabinet without the necessity of a heat distribution fan, thereby preventing further moisture loss due to evaporation or dehydration.
When product is removed from a high temperature cooking environment for immediate transfer into equipment with the lower temperature required for hot food holding, condensation can form on the outside of the product and on the inside of plastic containers used in self-service applications. Allowing the product to release the initial steam and heat produced by high temperature cooking can alleviate this condition. To preserve the safety and quality of freshly cooked foods however, a maximum of 1 to 2 minutes must be the only time period allowed for the initial heat to be released from the product.
The unit is equipped with a thermostat indicating a range of between 1 and 10. Use a metal-stemmed indicating thermometer to measure the internal temperature of the product(s) being held. Adjust the thermostat setting to achieve the best overall setting based on internal product temperature.
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 1 4
Page 16
C A R E A N D C L E A N I N G
PR O TE C TI N G STA IN L ES S STE EL SURFA CES
It is important to guard against
corrosion in the care of
stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can
completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion. Even water, particularly hard water that contains high to moderate concentrations of chloride, will cause oxidation and pitting that result in rust and corrosion. In addition, many acidic foods spilled and left to remain on metal surfaces are contributing factors that will corrode surfaces.
Proper cleaning agents, materials, and methods are vital to maintaining the appearance and life of this appliance. Spilled foods should be removed and the area wiped as soon as possible but at the very least, a minimum of once a day. Always thoroughly rinse surfaces after using a cleaning agent and wipe standing water as quickly as possible after rinsing.
C L E AN I NG A GEN TS
Use non-abrasive cleaning products designed for use on stainless steel surfaces. Cleaning agents must be chloride-free compounds and must not contain quaternary salts. Never use hydrochloric acid (muriatic acid) on stainless steel surfaces. Always use the proper cleaning agent at the manufacturer's recommended strength. Contact your local cleaning supplier for product recommendations.
C L E AN I NG M ATER IAL S
The cleaning function can usually be accomplished with the proper cleaning agent and a soft, clean cloth. When more aggressive methods must be employed, use a non-abrasive scouring pad on difficult areas and make certain to scrub with the visible grain of surface metal to avoid surface scratches. Never use wire brushes, metal scouring pads, or scrapers to remove food residue.
C L E A N I N G A N D P R E V E N T I V E M A I N T E N A N C E
C A U T I O N
TO PROTECT STAINLESS STEEL SURFACES, COMPLETELY AVOID THE USE OF ABRASIVE CLEANING COMPOUNDS, CHLORIDE BASED CLEANERS, OR CLEANERS CONTAINING QUATERNARY SALTS. NEVER USE HYDROCHLORIC ACID (MURIATIC ACID) ON STAINLESS STEEL. NEVER USE WIRE BRUSHES, METAL SCOURING PADS OR SCRAPERS.
N
O
S
C
R
A
P
E
R
S
N
O
W
I
R
E
B
R
U
S
H
E
S
N
O
S
T
E
E
L
P
A
D
S
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 1 5
Page 17
C A R E A N D C L E A N I N G
D A N G E R
AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED, HOSED DOWN, OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND. DO NOT USE WATER JET TO CLEAN.
SEV E RE DAMAG E O R
ELE C TRIC A L H A ZARD
COU L D R E SULT.
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED
W A R N I N G
Hood glass extended to the full, upright portion is stabilized through the use of gas struts designed for the full, load-bearing weight. These struts could weaken or fail due to wear, environmental conditions or aging. OPERATORS SHOULD BE AWARE OF ANY DECREASE IN EFFORT TO LIFT THE HOOD AND INITIATE AN IMMEDIATE GAS STRUT SAFETY CHECK. DO NOT LIFT THE
HOOD IN THIS CONDITION.
C A U T I O N
The performance of this unit has been optimized using the factory provided bulbs. These bulbs should be replaced with an exact replacement or with a factory recommended replacement. These bulbs have been treated to resist breakage and must be replaced with similarly treated bulbs in order to maintain compliance with NSF standards. DO NOT over-tighten bulbs in their receptacles as this can cause damage to the bulb filament.
EQUIPMENT CARE
Under normal circumstances, this
ppliance should provide you with
a long and trouble free service. There is no preventative maintenance required, however, the following Equipment Care Guide will maximize the potential life and trouble free operation of this appliance. The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory, appetizing food. Good equipment that is kept clean works better and lasts longer.
CLEAN THE PROBES DAILY
If the display case is supplied with probes, remove all food soil from probes. Wipe entire probe and cable assembly with warm detergent solution and a clean cloth. Remove detergent by wiping each probe and cable with clean rinse water and a cloth. Wipe probes with disposable alcohol pad or sanitizing solution recommended for food contact surfaces. Allow probe and cable to air dry in probe holding bracket.
CLEAN DAILY
A. Turn lights and adjustable thermostat(s) to the
“OFF” position, and disconnect unit from power source.
B. Remove, cover or wrap, and store unused
products under refrigeration.
C. Clean the interior metal surfaces of the cabinet
with a damp clean cloth and any good commercial detergent or grease solvent at the recommended strength. Use a plastic scouring pad or oven cleaner for difficult areas. Rinse well to remove all residue and wipe dry.
NOTE: Avoid the use of abrasive cleaning
compounds, chloride based cleaners, or cleaners containing quaternary salts. Never use hydrochloric acid (muriatic acid) on stainless steel.
D. Clean the glass with a window cleaner. The
sliding glass doors are removable allowing for easier cleaning.
E. To help maintain the protective film coating on
polished stainless steel, clean the exterior of the unit with a cleaner recommended for stainless steel surfaces. Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel.
Always follow appropriate state or local health (hygiene) regulations regarding all applicable cleaning and sanitation requirements for equipment.
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 1 6
CHECK OVERALL CONDITION ONCE A MONTH
Check the case and related cabinets once a month for
hysical damage and loose screws. Correct any
p problems before they begin to interfere with the operation of the unit.
DO NOT USE APPLIANCE IF CO NTROLS ARE NOT PROPERLY F UN CT IO NING
Refer to the Trouble Shooting Guide located in this manual or call an authorized service technician.
Page 18
S A N I T A T I O N
Food flavor and aroma are usually so closely related that it is difficult, if not impossible, to separate them. There is also an important, i
nseparable relationship between cleanliness and food flavor. Cleanliness, top operating efficiency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works better and lasts longer.
Most food imparts its own particular aroma and many foods also absorb existing odors. Unfortunately, during this absorption, there is no distinction between GOOD and BAD odors. The majority of objectionable flavors and odors troubling food service operations are caused by bacteria growth. Sourness, rancidity, mustiness, stale or other OFF flavors are usually the result of germ activity.
The easiest way to insure full, natural food flavor is through comprehensive cleanliness. This means good control of both visible soil (dirt) and invisible soil (germs). A thorough approach to sanitation will provide essential cleanliness. It will assure an attractive appearance of equipment, along with maximum efficiency and utility. More importantly, a good sanitation program provides one of the key elements in the prevention of food-borne illnesses.
A controlled holding environment for prepared foods is just one of the important factors involved in the prevention of food-borne illnesses. Temperature monitoring and control during receiving, storage, preparation, and the service of foods are of equal importance.
The most accurate method of measuring safe temperatures of both hot and cold foods is by internal product temperature. A quality t
hermometer is an effective tool for this purpose, and should be routinely used on all products that require holding at a specific temperature.
A comprehensive sanitation program should focus on the training of staff in basic sanitation procedures. This includes personal hygiene, proper handling of raw foods, cooking to a safe internal product temperature, and the routine monitoring of internal temperatures from receiving through service.
Most food-borne illnesses can be prevented through proper temperature control and a comprehensive program of sanitation. Both these factors are important to build quality service as the foundation of customer satisfaction. Safe food handling practices to prevent food-borne illness is of critical importance to the health and safety of your customers.
HACCP, an acronym for Hazard Analysis (at) Critical Control Points, is a quality control program of operating procedures to assure food integrity, quality, and safety. Taking steps necessary to augment food safety practices are both cost effective and relatively simple. While HACCP guidelines go far beyond the scope of this manual, additional information is available by contacting:
CENTER FOR FOOD SAFETY AND APPLIED
NUTRITION FOOD AND DRUG ADMINISTRATION
1-888-SAFEFOOD
INTERNAL FOOD PRODUCT TEMPERATURES
HOT FOODS
DANGER ZONE 40° TO 140°F (4° TO 60°C)
CRITICAL ZONE 70° TO 120°F (21° TO 49°C)
SAFE ZONE 140° TO 165°F (60° TO 74°C)
COLD FOODS
DANGER ZONE ABOVE 40°F (ABOVE 4°C)
SAFE ZONE 36°F TO 40°F (2°C TO 4°C)
FROZEN FOODS
DANGER ZONE ABOVE 32°F (ABOVE 0°C)
CRITICAL ZONE 0° TO 32°F (-18° TO 0°C)
SAFE ZONE 0°F or below (-18°C or below)
S A N I TA T I O N
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 1 7
Page 19
S E R V I C E
D A N G E R
DIS C ONNE C T U N IT FRO M
POW E R S O URCE BEFO R E
CLE A NING OR S ERVI CING.
Control Panel Access
ED2 SERIES - SERVICE V IEWS
Switch
SW-33 896
Indicator Light
LI-3027 OR LI-39 51
Thermostat
TT-3498
Fuses
FU-3775
Control panel for Model ED2-48
Switch
SW-33 896
Indicator Light
LI-3027 OR LI-39 51
AC CE SS B Y R EMOVAL OF B OT TOM PAN EL
Thermostat
TT-3498
Cutting Board Bracket
BT-2342
Cable Wrap:
4880 (ED2-48 SER IE S) 4881 (ED2-72
14228 (ED2-96
SE RIES)
SE RIES)
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 1 8
Page 20
ED2 SERIES - SERVICE V IEWS
C A U T I O N
The performance of this unit has been optimized using the factory provided bulbs. These bulbs should be replaced with an exact replacement or with a factory recommended replacement. These bulbs have been treated to resist breakage and must be replaced with similarly treated bulbs in order to maintain compliance with NSF standards. DO NOT over-tighten bulbs in their receptacles as this can cause damage to the bulb filament.
S E R V I C E
Inside the top - lights
LP-3378 3 (230V)
P-33592 (120/208-240V)
L
Bulb Receptacles
RP-3955 (230V)
RP-3952 (120/208-240V)
Manual Temperature Gauge (option)
5008527 (ED2-48, -48/P) 5004182 (ED2-72, -72/P) 5004183 (ED2-72/PR) 5004184 (ED2-72/PL)
5004185 (ED2-96) 5004186 (ED2-96/PR) 5004187 (ED2-96/PL)
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 1 9
Hinge Repair Kit
HG-2816 0
Gas Ram Bolt
RE MOVE T O
SE RVICE GA S RAM
Glass Clamp
CM-2676 5
(ED2-48
(ED2-72
(ED2-96
SE RIES)
CM-2676 6
SE RIES)
CM-2676 7
SE RIES)
.
Page 21
S E R V I C E
pper Door Track
U
(N OT S HO WN ) TK-2675 2 (48) TK-2675 4 (72) TK-2675 6 (96)
Lower Door Track
TK-2675 1 (48) TK-2675 3 (72) TK-2675 5 (96)
End Glass
LEFT OR RIGHT
GL-2576 2
End Panel
1005367
ED2 SERIES - SERVICE V IEWS
Door Assembly
RI GHT-HAND MI DDLE LE FT-HA ND
DR-2542 4 DR-25423 DR-25422
Glass Clamp
CM-2676 5 (48) CM-2676 6 (72) CM-2676 7 (96)
Bumper
BM-2408 2
Bumper Track
1001949 (48) 1001950 (72) 1001951 (96)
Handle
HD-2779 5 (48) HD-2779 6 (72) HD-2779 7 (96)
Front Glass, Full Ser vice
GL-2542 0 (48 - 1 R EQ D ) GL-2578 5 (72 - 1 GL-2542 0 (96 - 2
RE QD) RE QD)
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 2 0
Page 22
CABLE REPLACEMENT KITS
C A U T I O N
The performance of this unit has been optimized using the factory provided bulbs. These bulbs should be replaced with an exact replacement or with a factory recommended replacement. These bulbs have been treated to resist breakage and must be replaced with similarly treated bulbs in order to maintain compliance with NSF standards. DO NOT over-tighten bulbs in their receptacles as this can cause damage to the bulb filament.
D A N G E R
DIS C ONNE C T U N IT FRO M
POW E R S O URCE BEFO R E
CLE A NING OR S ERVI CING.
CABLE HEATING SERVICE KIT NO. 14228
INCLUDES:
CB-3045
CABLE HEATING ELEMENT . . . . . . . . . . . . . . . .280 FEET
CR-3226 RING CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . .8
IN-3488
INSULATION CORNER . . . . . . . . . . . . . . . . . . . . .1 FOOT
BU-3105 SHOULDER BUSHING . . . . . . . . . . . . . . . . . . . . . . . . .8
BU-3106
CUP BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
SL-3063
INSULATING SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . .8
TA-3540
HIGH TEMPERATURE TAPE . . . . . . . . . . . . . . . . .1 ROLL
ST-2439 STUD, 10/32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
NU-2215
HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
C A B L E R E P L A C E M E N T KIT
CABLE HEATING SERVICE KIT NO. 4880
INCLUDES:
CB-3045
CABLE HEATING ELEMENT . . . . . . . . . . . . . . . .134 FEET
CR-3226 RING CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . .4
IN-3488
INSULATION CORNER . . . . . . . . . . . . . . . . . . . . .1 FOOT
B
U-3105
SHOULDER BUSHING .
. . . . . . . . . . . . . . . . . . . . . . . .4
BU-3106
CUP BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SL-3063
INSULATING SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . .4
TA-3540
H
IGH TEMPERATURE TAPE
. . . . . . . . . . . . . . . . .1 R
OLL
ST-2439 S
TUD
, 10/32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
NU-2215
HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
C A B L E R E P L A C E M E N T KIT
CABLE HEATING SERVICE KIT NO. 4881
INCLUDES:
CB-3045
CABLE HEATING ELEMENT . . . . . . . . . . . . . . . .210 FEET
CR-3226 RING CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . .12
IN-3488
INSULATION CORNER . . . . . . . . . . . . . . . . . . . . .1 FOOT
BU-3105 SHOULDER BUSHING . . . . . . . . . . . . . . . . . . . . . . . .12
BU-3106
CUP BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
SL-3063
INSULATING SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . .12
TA-3540
HIGH TEMPERATURE TAPE . . . . . . . . . . . . . . . . .1 ROLL
ST-2439 STUD, 10/32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
NU-2215
HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
C A B L E R E P L A C E M E N T KIT
ED2-48 SE R I E S
ED2-72 SE R I E S
S E R V I C E
ED2-96 SE R I E S
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 2 1
Page 23
ED2-48 SERIES
PART DESCRIPTION PART NO.
ULBS
1. B
ECEPTACLE
R
UMPER
2. B
LAMP
3. C
ONTROL PANEL
4. C
, G
LASS
, B
ULB
120V 230V 120V 230V
GLASS
END CAP
TRACK
5. CORD; 7ft (2133mm) 120V
230V
6. CUTTING BOARD ASSEMBLY, 4ft (1219mm)
BRACKET
BRACKET BASE
OOR
7. D
, G
LASS
LEFT-HAND
RIGHT-HAND
8. END PANELS, BLACK
9. EQUIPOTENTIAL STUD (230V ONLY)
10. FUSE HOLDER , 15 AMP
FUSE
11. GLASS, END
GASKET
, END GLASS
12. GLASS, FRONT FULL-SERVE
SELF-SERVE
13. HANDLE, GLASS
14. HEATING CABLE KIT, 132ft (40234mm)
15. HINGE ASSEMBLY LEFT-HAND
(INCLUDES SUPPORT) RIGHT-HAND
HINGE REPAIR KIT
16. INDICATOR LIGHT,WHITE
17. INSULATION
18. LEGS, 4" (102mm)
19. PAN DIVIDERS, SEE PAGES 11-13
20. PANEL, FRONT UPPER
LOWER
21. PLUG
22. SWITCH, TOGGLE
23. TERMINAL BLOCK MODULAR
24. THERMOSTAT
THERMOSTAT KNOB THERMOSTAT
, BEZEL
25. TRACK, DOOR BOTTOM
TOP
26. STRUTS, GAS
LP-33592 6666
P-33783
L
RP-3952 6666
RP-3955 6666
BM-22721 1111
BM-22722 2222
1001949 1111
CM-26765 1111
1000623 1111
CD-3291 1111
CD-33490 1111
4016 1111
BT-2342 2222
11283 2222
DR-25422 1111
DR-25423 1111
1005367 2222
ST-24173 1111
FU-3772 1111
FU-3775 2222
GL-25762 2222
GS-22547 2222
GL-25420 1—1—
GL-25586 —1—1
HD-27795 1111
4880 XXXX
HG-26764 1111 HG-26763 1111
HG-28160 1111
LI-3951 2222
IN-22364 1111
IN-2003 1111
LG-2044 44——
1005213 1111
1005342 1111
PG-3337 1111
SW-33896 2222
BK-25432 1111
TT-3498 2222
KN-3473 2222
TT-3713 2222
TK-26751 1111
TK-26752 1111
SU-26849 2222
ED
8
4
S-
Y
S
2
2
ED
6
ED
/P
8
4
-
2
ED
6
8
4
-
2
6
P
-48/
YS
S
6
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 2 2
Page 24
ED2-72 SERIES
ART DESCRIPTION PART NO.
P
ULBS
1.
B
ECEPTACLE
R
, B
230V & 380-415V
ULB
230V & 380-415V
120V
120V
2. BUMPER GLASS
END CAP
TRACK
3. CLAMP, GLASS
4. CONTROL PANEL
5. C
ORD
; 7ft (2133mm) 1
20
230V
380-415V
6. CUTTING BOARD ASSEMBLY, 6ft (1829mm)
BRACKET
BRACKET BASE
OOR
7. D
, G
LASS
LEFT-HAND
MIDDLE
-HAND
RIGHT
8. END PANELS, BLACK
9. EQUIPOTENTIAL STUD (230V ONLY)
10. FUSE HOLDER , 15 AMP
FUSE
11. GLASS, END
GASKET, END GLASS
12. GLASS, FRONT FULL-SERVE
-SERVE
SELF
13. HANDLE, GLASS
14. HEATING CABLE KIT, 210ft (64008mm)
15. HINGE ASSEMBLY LEFT-HAND
(INCLUDES SUPPORT) RIGHT-HAND
HINGE REPAIR KIT
16. INDICATOR LIGHT,WHITE 120V
230V & 380-415V
17. INSULATION
18. LEGS, 4" (102mm)
19. PAN DIVIDERS, SEE PAGES 11-13
20. PANEL, FRONT UPPER
LOWER
21. PLUG
22. SWITCH, TOGGLE
23. TERMINAL BLOCK MODULAR
POWER
24. THERMOSTAT
THERMOSTAT KNOB THERMOSTAT
, BEZEL
25. TRACK, DOOR BOTTOM
TOP
26. STRUTS, GAS
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 2 3
LP-33592 10 10 10 10 10 10 10 10 LP-33783 10 10 10 10 10 10 10 10
RP-3952 10 10 10 10 10 10 10 10 RP-3955 10 10 10 10 10 10 10 10
BM-22721 11111111 BM-22722 22222222
1001950 11111111
CM-26766 11111111
001252
1
V
D-3557
C
CD-33490 11111111
CD-3727 11111111
BT-2342 22222222
DR-25422 11111111 DR-25423 11111111 DR-25424 11111111
1005367 22222222
ST-24173 11111111
FU-3772 11111111 FU-3775 22221111
GL-25762 22222222
GS-22547 22222222
GL-25785 1—111—11 GL-25889 —1———1—— GL-25430 —— 11—— 11
HD-27796 11111111
HG-26764 11111111 HG-26763 11111111 HG-28160 11111111
LI-3027 22222222 LI-3951 22222222
IN-22364 11111111
IN-2003 11111111
LG-2044 4444————
1005213 11111111 1005342 11111111
PG-3267 11111111
SW-33896 22222222
BK-25432 11111111
BK-3021 —1 11—1 11
TT-3498 22222222
KN-3473 22222222
TT-3713 22222222
TK-26753 11111111 TK-26754 11111111
SU-26850 22222222
/P
SY
2
S-7
2
ED
1
1
/P
1
1
ED
2
7
-
2
ED
1
1
2
7
-
2
ED
1
1
4017 11111111
11283 22222222
4881 XXXXXXXX
L
/P
2
7
-
2
ED
1
1
R
/P
2
7
-
2
ED
1
1
2
7
S-
Y
S
2
ED2
1
1
PL
-72/ YS
YS
S
S
2
ED
1
1
PR
-72/
Page 25
ED2-96 SERIES
PART DESCRIPTION PART NO.
ULBS
1. B
ECEPTACLE
R
, B
230V & 380-415V
ULB
230V & 380-415V
120V
120V
2. BUMPER GLASS
END CAP
TRACK
3. C
LAMP
, G
LASS
4. CONTROL PANEL
5. CORD; 7ft (2133mm) 120V
230V
380-415V
UTTING BOARD
6. C
7. D
OOR
, G
LASS
ASSEMBLY, 4ft (1219mm)
BRACKET
BRACKET BASE
LEFT-HAND
MIDDLE
-HAND
RIGHT
8. END PANELS, BLACK
9. EQUIPOTENTIAL STUD (230V ONLY)
10. FUSE HOLDER , 15 AMP
FUSE
11. GLASS, END
GASKET, END GLASS
12. GLASS, FRONT FULL-SERVE
SELF
-SERVE
13. HANDLE, GLASS
14. HEATING CABLE KIT, 280ft (85344mm)
15. HINGE ASSEMBLY LH & RH
16. INDICATOR LIGHT,WHITE 120V
230V & 380-415V
17. INSULATION
18. LEGS, 4" (102mm)
19. PAN DIVIDERS, SEE PAGES 11-13
20. PANEL, FRONT UPPER
LOWER
21. PLUG
22. SWITCH, TOGGLE
23. TERMINAL BLOCK MODULAR
POWER
24. THERMOSTAT
THERMOSTAT KNOB THERMOSTAT
, BEZEL
25. TRACK, DOOR BOTTOM
TOP
26. STRUTS, GAS
LP-33592 14 14 14 14 14 14 LP-33783 14 14 14 14 14 14
RP-3952 14 14 14 14 14 14 RP-3955 14 14 14 14 14 14
BM-22721 111111 BM-22722 222222
1001951 111111
CM-26767 111111
1001467 111111
CD-3557 111111
CD-33490 111111
CD-3727 111111
4016 222222
BT-2342 444444
11283 444444
DR-25422 111111 DR-25423 222222 DR-25424 111111
1005367 222222
ST-24173 111111
FU-3772 111111 FU-3775 222211
GL-25762 222222
GS-22547 222222
GL-25420 2——2—— GL-25430 —1 1—11
HD-27797 111111
14228 XXXXXX
HG-27340 222222
LI-3027 333333 LI-3951 333333
IN-22364 111111
IN-2003 111111
LG-2044 666———
1005213 111111 1005342 111111
PG-3267 111111
SW-33896 333333
BK-25432 111111
BK-3021 111111
TT-3498 333333
KN-3473 333333
TT-3713 333333
TK-26755 111111 TK-26756 111111
SU-26849 4——4—— SU-26851 —2 2—22
ED
PL
2S
/
96
-
S
Y
S
2
ED
L
P
6
9
-
2
/
6
-9
2
D
E
E
R
P
/
6
-9
2
D
E
96
-
S
Y
2S
D
D
E
R
P
/
6
-9
S
Y
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 2 4
Page 26
Casters, Plate
1002149
S E R V I C E
EU2SYS-48
FR ONT VI EW ED2-48 O N BU2- 48 CA RT W ITH OP TI ON AL C AS TERS
Front Panel
1002681
End Panel
1002016 (2)
Shelf, optional
5005786
EU2SYS-48
RE AR VIE W ED2-48 ON BU2-48 C AR T WI TH SHELF
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 2 5
Page 27
EU2-48 SERIES
PART DESCRIPTION PART NO.
1. BUSHING, STRAIN RELIEF .
2
BUSHING, SNAP
3. C .
4
5. F
6. F
ASTERS
ORD
C
AN
AN CORD
LATE
, P
, 6ft (1828mm)
7. PANELS
8. TERMINAL BLOCK
BU-3011 11
BU-3378 11
1002149 44
CD-3607 11
FA-3568 11
CD-33338 11
1006857 44
BK-3023 22
EU
P
8
4
S-
Y
S
2
/
8
4
S-
Y
S
2
EU
EU2-72 SERIES
PART DESCRIPTION PART NO.
1. BUSHING, STRAIN RELIEF
2. BUSHING, SNAP
3. CASTERS, PLATE
4. CORD, 6ft (1828mm)
5. FAN
6. FAN CORD
7. PANELS
8. TERMINAL BLOCK
BU-3011 1111
BU-3378 1111
1002149 6666
CD-3607 1111
FA-3568 1111
CD-33338 1111
1006857 4444
BK-3023 2222
EU2-96 SERIES
PART DESCRIPTION PART NO.
1. BUSHING, STRAIN RELIEF
2. BUSHING, SNAP
3. CASTERS, PLATE
4. CORD, 6ft (1828mm)
5. FAN
6. FAN CORD
7. PANELS
8. TERMINAL BLOCK
BU-3011 111
BU-3378 111
1002149 666
CD-3607 111
FA-3568 111
CD-33338 111
1006857 444
BK-3023 222
U2SYS-72
E
U2SYS-96
E
U2SYS-72/
E
U2SYS-96/
E
P
U2SYS-72/PR
E
R
P
U2SYS-96/
E
U2SYS-72/PL
E
L
P
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 2 6
Page 28
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 2 7
Page 29
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 2 8
Page 30
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 2 9
Page 31
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 3 0
Page 32
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 3 1
Page 33
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 3 2
Page 34
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 3 3
Page 35
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 3 4
Page 36
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 3 5
Page 37
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 3 6
Page 38
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 3 7
Page 39
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 3 8
Page 40
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 3 9
Page 41
ED2 & E U 2 S e r ies O perati o n & Ca r e Ma n ual • 4 0
Page 42
All Alto-Shaam equipment i
s sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the p
roperty of the consignee.
Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery o
f the merchandise, unless negligence can be established
on the part of the shipper.
1. Make an immediate inspection while the equipment
is still in the truck or immediately after it is moved to the receiving area. Do not wait until after the material is moved to a storage area.
2. Do not sign a delivery receipt or a freight bill until
you have made a proper count and inspection of all merchandise received.
3. Note all damage to packages directly on the carrier ’s
delivery receipt.
4. Make certain the driver signs this receipt. If he
refuses to sign, make a notation of this refusal on the receipt.
5. If the driver refuses to allow inspection, write the
following on the delivery receipt:
Drive r r e fuses to all o w i n s pectio n o f
conta i n e rs for visib l e d a m age.
6. Telephone the carrier’s office immediately upon
finding damage, and request an inspection. Mail a written confirmation of the time, date, and the person called.
7. Save any packages and packing material for further
inspection by the carrier.
8. Promptly file a written claim with the carrier and
attach copies of all supporting paperwork.
We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued. We cannot, however, file any damage claims for you, assume the responsibility of any claims, or accept deductions in payment for such claims.
Alto-Shaam, Inc. warrants to the original purchaser that any original part that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.
The labor warranty remains in effect one (1) year from installation or fifteen (15) months from the shipping date, whichever occurs first. Alto-Shaam will bear normal labor charges performed during standard business hours, and excluding overtime, holiday rates or any additional fees.
The parts warranty remains in effect for one (1) year from installation or fifteen (15) months from the shipping date, whichever occurs first.
However, the heating element on Halo Heat
®
cook/hold ovens
and the refrigeration compressor on Alto-Shaam Quickchillers
are
w
arranted for a period of five (5) years from installation. The labor warranty is the same as stated above; namely, for one (1) year from installation or fifteen (15) months from the shipping date, whichever occurs first.
THIS WARRAN TY DOES NOT A PPLY T O:
1. Calibration.
2. Replacement of light bulbs and/or the replacement of display
case glass due to damage of any kind.
3. Equipment damage caused by accident, shipping, improper
installation or alteration.
4. Equipment used under conditions of abuse, misuse, carelessness
or abnormal conditions including, but not limited to, equipment subjected to harsh or inappropriate chemicals including, but not limited to, compounds containing chloride or quaternary salts, poor water quality, or equipment with missing or altered serial numbers.
5. Damage incurred as a direct result of poor water quality,
inadequate maintenance of steam generators and/or surfaces affected by water quality. Water quality and required maintenance of steam generating equipment is the responsibility of the owner/operator.
6. Damage caused by use of any cleaning agent other than
Alto-Shaam's Combitherm
®
Cleaner including, but not limited to, damage due to chlorine or other harmful chemicals. Use of Alto-Shaam's Combitherm
®
Cleaner on Combitherm®ovens is highly recommended.
7. Any losses or damage resulting from malfunction, including loss of product or consequential or incidental damages of any kind.
8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts including legs, or addition of any parts.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect or consequential damages. No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment.
ALT O - S H A A M , IN C .
TR ANS PO RTAT I ON
DA MAG E and CL AIM S
®
RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE.
ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE.
Model: _______________________________________________Date Installed: __________________________________________________________ Voltage: ______________________________________________ Purchased From: _______________________________________________ Serial Number: _______________________________________ _______________________________________________________________________
W 1 6 4 N 9 2 2 1 W a t e r S t r e e t●P. O . B o x 4 5 0●M e n o m o n e e F a l l s , W i s c o n s i n 5 3 0 5 2 - 0 4 5 0●U . S . A .
PHONE: 262.251.3800 • 800.558-8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
P R IN T E D I N U .S. A .
LI MI TE D
WA RR AN TY
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