Alto-Shaam Combination Oven-Steamer User Manual

Page 1
Combitherm®
Combination
Oven / Steamer
CT EXPRESS™
4•10ESi
Shown with ExpressTouch control and optional hand sprayer
4•10ESiVH
•INSTALLATION
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONe: 262.251. 3800 • 800.558. 8744 us a/caN ad a FaX: 262.251 .7067 • 800. 329.8744 u.s .a . ONl y
ww w.al tO -sHaa M.cO M
p ri n te d i n u. s. a.
M N - 2 9 8 0 5 ( R e v. 2 ) • 1 0 / 1 3
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Delivery ..................................1
Unpacking ................................1
Safety Procedures and Precautions ............2
Error Codes ...........................23
Wire Diagrams
Always refer to the wire diagram(s) included with the
unit for most current version.
Installation
Site Installation ..........................3
Ventilation Requirements ..................3
Positioning on Site .......................4
Lifting Instructions .......................5
Leveling ...............................6
Stand Installation ........................6
Accessories ............................7
Stacking Dimensions .....................7
Specifications, 4•10ESi ...................8
Specifications, 4•10ESiVH .................9
Specifications, 4•10CCi ..................10
Electrical Connection ....................11
Mobile Equipment Restraint ...............13
Water Quality Requirement ...............14
Water Connections ......................15
Hand Held Spray Hose ...................16
Water Drainage .........................17
Ventless Hood Information ................18
Ventless Hood Filters ....................19
Installation Checklist ....................21
Warranty
Original Equipment Limited Warranty .......28
Transportation Damage and Claims .........29
i
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DELIVERY
UNPACKING
This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.
See Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered. Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim. This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance.
NOTE: All claims for warranty must include the
full model number and serial number of the unit.
1. Carefully remove the appliance from the carton or crate.
®
NOTE: Do not discard the
carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.
2. Read all instructions in this manual carefully before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional
manuals are available from the Alto-Shaam
Tech Team Service Department.
3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
®
THE INFORMATION CONTAINED IN THIS MANUAL IS IMPORTANT FOR THE PROPER INSTALLATION OF THIS OVEN. PLEASE READ CAREFULLY AND RETAIN FOR FUTURE REFERENCE.
IMPROPER CONNECTION OF THIS APPLIANCE WILL NULLIFY ALL WARRANTIES.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 1.
CAUTION
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
LES INFORMATIONS CONTENUES DANS CE MANUEL SONT IMPORTANTES POUR L’INSTALLATION L’UTILISATION ET L’ENTRETIEND DE CE FOUR. S’IL VOUS PLAIT LISEZ-LE TRES ATTENTIVEMENT ET CONSERVEZ-LE.
LA NON-APPLICATION DE CES CONSIGNES ANNULE TOUTES GARANTIES.
Page 4
2. This appliance is intended for use in commercial
SAFETY PROCEDURES
AND PRECAUTIONS
NOTE
OTHER MUNICIPAL WASTE.
CAUTION
Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.
DANGER
Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
WARNING
Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.
1. This appliance is intended to cook, hold
or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.
establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.
CAUTION
Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.
CAUTION
Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.
NOTE: Used to notify personnel of
installation, operation, or maintenance information that is important but not hazard related.
For equipment delivered for use in any location regulated by the following directive:
DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH
WHEN WELDING ANY STAINLESS STEEL COMPONENTS ON THIS APPLIANCE, THE ELECTRONIC CONTROL BOARDS MUST BE ISOLATED FROM THE APPLIANCE.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 2.
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SITE INSTALLATION
DANGER
DANGER
INSTALLATION
IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
INSTALLATION CODES & STANDARDS
The following codes and standards are required for installation of this oven: AIR SUPPLY, ELECTRICAL CONNECTIONS, WATER CONNECTIONS, AND WASTE WATER DISCHARGE.
NOTE:
Where automatically operated appliances are
vented through a ventilating hood or exhaust
system equipped with a damper or with a power
means of exhaust, provisions shall be made to
allow the equipment to operate only when the
damper is open to a position to properly vent the
appliance and when the power means of exhaust
is in operation.
IN ACCORDANCE WITH NFPA 54
COMMONWEALTH OF MASSACHUSETTS ONLY.
AVERTISSEMENT : UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTÉ, DES BLESSURES OU LA MORT.
LIRE ATTENTIVEMENT LES DIRECTIVES D’OPÉRATION ET D’ENTRETIEN AVANT DE FAIRE L’INSTALLATION, OU L’ENTRETIEN DE CET ÉQUIPEMENT.
VENTILATION REQUIREMENTS
A steam ventilation hood is mandatory for the operation of the oven. The ventilation hood must be installed in accordance with local building codes for the steam exhaust and must protrude 12" - 20" (300mm to 500mm) over the front side of the oven. A grease filter must be located in the protruding area of the hood. Grease filters should be thoroughly cleaned on a regular basis following manufacturer's instruction. Ventilation hoods must ensure an adequate amount of incoming air during operation and must be operated whenever the combination oven/steamer is used in order to avoid the accumulation of condensation in the hood area.
SOUND PRESSURE MEASUREMENT
Sound Pressure Level dBA
Microphone Position
Front 70 59
Right Side 69 58
Left Side 70 60
Rear 69 60
With Hood
System
Operating
Without
Hood System
Operating
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 3.
Page 6
installation
danger
caution
site installation
caution
THE AppLIANCE MUST REMAIN ON THE pALLET WHILE BEING MOVED TO THE INSTALLATION SITE BY FORK LIFT OR pALLET LIFT TRUCK.
note: Note dimensions required for doorways
and aisles for access of the oven and pallet to the installation site. Transport the oven in an upright and level position only. Do not tilt the oven.
note: To avoid equipment damage, observe
attention label on oven for area to avoid with lifting fork.
®
positioning on site
Stand the oven in a level position. Use the adjustable feet to overcome an uneven floor and ensure that the unit is level.
It is strongly recommended that table top models be mounted on a factory supplied stand or a stand that is stable, open, and level. Recommended height is 32-inches (813mm). Air supply vents are located at
the bottom of the oven and must not be blocked when mounted on a stand.
To insure proper operation, the installation of this oven must be completed by qualified technicians in accordance with the instructions provided in this manual. Failure to follow the instructions provided may result in damage to the oven, building, or cause personal injury to personnel.
DO NOT store or use gasoline or other fl ammable vapors or liquids in the vicinity of this or any other appliance.
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
minimum clearance requirements
le ft s id e 4" (152mm) mi nim um
18" (457mm)
r igh t s id e 4" (102mm)
ba ck 4" (102mm) f or p lu mb in g
bo tto m 4" (102mm) fo r ai r m ove men t
to p 20" (508mm) f or ai r m ove me nt
note: Additional clearance is needed for service
access. A minimum distance of 18" (457mm)
is strongly recommended. If adequate service
clearance is not provided, it will be necessary to
disconnect the water and drain to move the oven
with a fork lift for service access. Charges in
connection with inadequate service access is not
covered under warranty.
se rvi ce a cce ss re com me nd ed
CT ExpRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 4.
Page 7
LIFTING INSTRUCTIONS
CAUTION
Remove banding before lifting. Lift the unit from either side of the unit, ne v er f ro m th e
fr o nt o r b a ck .
Adjust the forks so that they do not damage any of the components under the unit.
Air intake vents are located
in front of the legs and must
not be damaged.
The left and right fork should be located between the front and back legs and located as close to the legs as possible.
INSTALLATION
Lift the unit high enough to remove the wooden pallet. Have a second person hold the unit to prevent unit from shifting.
When moving the unit, drive slowly, keep it low to the ground, and use extreme caution.
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 5.
Page 8
INSTALLATION
EXHAUST VENT
18"
(46cm)
4" (102mm)
4" (102mm)
20" (50cm)
MINIMUM
20"
(50cm)
15.1 382
44.5 1131
9.1 232
17.1
435
26.5
673
2.8 71
18.3 466
17.1
435
47.8 1214
15.1 382
44.5 1131
9.1 232
17.1
435
26.5
673
2.8 71
6.1 155
26.5
673
26.5
673
2.8 71
26.5
673
2.8 71
SITE INSTALLATION
POSITIONING REQUIREMENTS
q In order to ensure proper ventilation, a minimum
distance of at least 4-inches (101mm) must be kept from the sides of the oven and any adjoining surfaces.
NOTE: Additional clearance is needed for service access. A minimum distance of 18-inches is strongly recommended. If adequate service clearance is not provided, it will be necessary to disconnect the water, and drain to move the oven with a fork lift for service access. Charges in connection with inadequate service access is not covered under warranty.
q Allow a minimum of 4" (102mm) from the right side
of the oven to allow the door to open to at least a 90° angle. Fully opened, the door will extend up to a 225° angle.
q Allow a minimum clearance of 4" (102mm) from the
back of the oven for plumbing connections.
q Allow a 20" (500mm) clearance at the top of the oven for
free air movement and for the steam vent(s) located at the top.
q Do not install the oven adjacent to heat producing
equipment such as fryers, broilers, etc. Heat from such appliances may cause damage to the controls of the Combitherm. Minimum clearance recommended: 20" (500mm)
Place the Combitherm oven on a stable, non-combustible level horizontal surface. For countertop models, the oven stand must be level. Level from front-to-back and side-to-side by means of the adjustable legs. In addition, the overall height of the oven should be positioned so the operating controls and shelves may be conveniently reached from the front.
Stand Installation
1) Remove legs from the CT Express
2) Carefully left and set the CT Express on Stand
3) Flush the sides and back of CT Express and Stand
4) Secure the CT Express to Stand in four places with Screws and Lock Washers.
The leg stand has adjustable legs for leveling purposes. Stand legs must be bolted to the floor. Air supply vents
are located at the bottom of the oven and must not be blocked when mounted on a stand.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 6.
Page 9
INSTALLATION
A C C E S SO R IE S
CombiClean® Tablets — CE-28892
sP ec ia lly F OR Mulated F OR cO MbitHeR M OveNs
twO ( 2) cO NtaiNeR s/bO X, 90 Pa ck et s e ac H cON ta iN eR Combitherm Cleaning Liquid — CE-24750
sP ec ia lly F OR Mulated F OR cO MbitHeR M OveNs
twelv e (12) cONta iN eR s/ca se, 1 qu aR t (c. 1 liteR) eacH CombiGuard™ BWS Blended Water System (iNcludes 50 gallON taNk, 1 MeMbRaNe & 3 FilteRs) FI-28727 CombiGuard™ BWS Replacement Filter Cartridge AMS-QT FI-29316 CombiGuard™ BWS Replacement Filter Cartridge SCLX2-Q FI-29317 CombiGuard™ BWS Replacement Prefilter Filter Cartridge CTO-Q FI-29318 CombiGuard™ 10 Triple-Guard Water Filtration System (F OR ea cH Ov eN , iNc lu de s 1 caRt Ri dg e) FI-23014 CombiGuard™ 10 Triple-Guard Replacement Filter (FO R eacH Ov eN) FI-26356 CombiGuard™ 20 Triple-Guard Water Filtration System (F OR sta ck ed uN it s, iN cl ud es 1 caR tR id ge ) FI-28728 CombiGuard™ 20 Triple-Guard Replacement Filter (FOR stacked uNits) FI-28744 Fry Basket, 12" X 2 0" (325mm x 530mm) BS-26730 Grilling Grate, 12" X 20" (325mm x 530mm) SH-26731 Poultry Roasting Rack: 6 POultRy caPacityFits iN Full-size PaN SH-23000
Scale Free™ (citRus based, NON-cOR ROsive del iMiN g PROduct) ce-278 89
ca se = FOuR 4- lb bO ttles; 4-lb bO ttle Ma kes 10 g al lO Ns
Service Start-Up Check sP ec iF y a s R eq ui Re d
av ai la bl e t HR OugH tH e a lt O-sH aaM t ecH t ea M s eR vi ce de Pa RtMeNt
Shelf, Stainless Steel Wire SH-2903
Stacking Kit, 4•10 o ve r QC2-3 o r QC2-20 w /O back sP la sH 5015781
Stand
st at iO NaRy wi tH si Ng le sH el F, He ig Ht 14-5/8" (37 1mm) 5014737 MO bi le wi tH si Ng le sH el F, He ig Ht 18-5/16" (464mm) 5014738 st at iO NaRy wi tH dO ub le sH el F, He ig Ht 35-5/8" (90 4mm) 5014985
st at iO NaRy wi tH si Ng le sH el F t O H Ol d 300-tH/iii O R 300-s
HeigHt 65-9/16 (1666mm) 5014986
Smoker wood chips bulk pack - 20 lb (9kg)
aP Pl e wc-22543
cH eR Ry wc-22541 Hi ck OR y wc-2829 Ma Pl e wc-22545
Six (6) Poultry Roasting Rack
(F it s i N F ul l-si ze Pa N) SH-23000
Fry Basket BS-26730
Grilling Grate SH-26731
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 7.
Page 10
FOR AIR MOVEM ENT
FOR AIR MOVEM ENT
DIMENSIONS: H x W x D
EXTERIOR:
33-1/2" x 20-7/16" x 35-3/4" (850mm x 517mm x 906mm)
EXTERIOR WITH OPTIONAL HAND SPRAYER:
33-1/2" x 23-7/16" x 35-3/4" (850mm x 593mm x 906mm)
WEIGHT CAPACITY
CombiSmoker
®
NET 180 lbs (82 kg) FULL-SIZE PANS: 20" x 12" x 2-1/2" Four (4) Three (3) SHIP 310 lbs (141 kg) GN 1/1: 530 x 325 x 65mm Four (4) Three (3) CRATE DIMENSIONS: (L x W x H)
37" x 42" x 45"
(940mm x 1067mm x 1143mm)
HALF-SIZE SHEET PANS: 18" x 13" x 1" Eight (8) Six (6)
GN 1/2: 265 x 325 x 65mm Eight (8) Six (6)
48 lb (22 kg) MAXIMUM
VOLUME MAXIMUM: 30 quarts (38 liters)
ELECTRICAL
(DEDICATED CIRCUIT REQUIRED)
CombiSmoker
®
MODEL
VOLTAGE PH HZ AMPS kW AWG CORD & PLUG Additional kW
4•10
ES
i
208 1 60 22.5 4.68 NEMA L6-30P - US
ONLY
+ .52 kw
240 1 60 25.5 6.12 8
NO COR D OR PLU G
+ .65 kw
208 – 240 3 60 15.0 – 18.0 5.4 – 7.48 10
NO COR D OR PLU G
+ .52 kw
208 - 240 1 50 22.5 – 25.5 4.68 – 6.12 10
NO COR D OR PLU G
+ .52 kw
380 – 415 3 50/60 9.0 – 10.0 6.3 – 7.48 10
NO COR D OR PLU G
+ .52 kw
35-3/4" (906mm)
52-3/16" (1325mm)
23-7/16" (593mm)
27-1/2" (697mm)
33-1/2" (850mm)
4"
(102mm)
EXHAUST VENT
39-1/2" (1003mm)
20-7/16"
(517mm)
17-7/16" (442mm)
LH DOOR
20-13/16" (527mm)
35-3/4" (906mm)
RH DOOR
4-5/16" (109mm)
(50mm)
"
2
7-1/4" (182mm)
A
10-15/16" (278mm)
B
C
16-15/16" (430mm)
A=WATER INLET B=DRAIN C=ELECTRICAL Cord Length 208V, 1ph - 8 ft. (2438mm)
4•10es i
INSTALLATION REQUIREMENTS
Oven must be installed level.
• Hood installation is required.
Water supply shut off valve and back fl ow preventer when
required by local code.
WATER REQUIREMENTS WATER QUALITY MINIMUM STANDARDS
ONE (1) COLD WATER INLETS - DRINKING QUALITY ONE (1) WATER INLET: 3/4" G* LINE PRESSURE: 30 to 90 psi
2.8 to 6.2 bar
WATER DRAIN:
1-1/2" CONNECTION WITH A 2" MINIMUM AIR GAP INSTALLED AS CLOSE
TO THE OVEN AS POSSIBLE. MATERIALS MUST WITHSTAND TEMPERATURES UP TO
* An additional water supply
is required for the optional hand held spray hose.
200°F (93°C).
CLEARANCE REQUIREMENTS
LEFT: 4" (152mm) RECOMMENDED SERVICE ACCESS ON LEFT: 18” (457mm)
RIGHT: 4" (102mm) TOP: 20" (508mm)
BACK: 4" (102mm) BOTTOM: 4" (102mm)
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 8.
USING A WATER SUPPLY NOT MEETING ALTO-SHAAM’S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY. It is the responsibility of the puprchaser to ensure that incoming water supply
is compliant with the specifi cations listed through adequate treatment measures.
Installation of the CombiGuard™ Water Filtration System is recommended, but this system may not address all water quality issues present.
Contaminant
Free Chlorine
Hardness
Chloride
Alkalinity
Total Dissolved Solids (tds)
Inlet Water Requirements
Less than 0.1 ppm (mg/L) Less than 3 gpg (52 ppm) Less than30 ppm (mg/L)
7.0 to 8.5
pH
Less than 50 ppm (mg/L) Less than 12 ppm (mg/L)
Silica
Less than 60 ppm
(untreated water)
Page 11
CON NECT ION W ITH A 2" MI NIMU M AI R GAP INS TALLED AS CLO SE
TO THE OVE N AS POSS IBLE . MATE RIAL S MU ST WI THSTA ND TE MPER ATURES UP TO 2 00° F (93°C ).
Total Dissolved Solids (tds)
Less than 60 ppm
DIMENSIONS: H x W x D
EXTERIOR:
45-1/2" x 20-3/4" x 37-13/16" (1156mm x 527mm x 960mm)
EXTERIOR WITH OPTIONAL HAND HELD SPRAY HOSE:
45-1/2" x 23-3/4" x 37-13/16" (1156mm x 603mm x 960mm)
ELECTRICAL
(DEDICATED CIRCUIT REQUIRED)
MODEL
VOLTAGE PH HZ AMPS kW AWG CORD & PLUG
4•10
ES
iVH
208 1 60 23.4 4.87 NEMA L6-30P - US
ONLY
240 1 60 26.3 6.31 8
NO COR D OR PLU G
208 – 240 3 60 15.9 – 18.8 5.59 – 7.67 10
NO COR D OR PLU G
208 - 240 1 50 23.4 – 26.3 4.87 – 6.31 10
NO COR D OR PLU G
380 – 415 3 50/60 9.8 – 10.8 6.49 – 7.67 10
NO COR D OR PLU G
WEIGHT CAPACITY
NET 260 lbs (118 kg) FULL-SIZE PANS: 20" x 12" x 2-1/2" Four (4) SHIP 415 lbs (188 kg) GN 1/1: 530 x 325 x 65mm Four (4)
CRATE DIMENSIONS: (L x W x H)
43" x 31" x 58"
(1092mm x 747mm x 1473mm)
GN 1/1: 530 x 325 x 20mm Eight (8)
HALF-SIZE SHEET PANS: 18" x 13" x 1" Eight (8)
48 lb (22 kg) MAXIMUM
VOLUME MAXIMUM: 30 quarts (38 liters)
37-13/16" (960mm)
52-3/16" (1325mm)
EXHAUST VENT
23-3/4"
(603mm)
20-3/4"
(527mm)
12-7/8"
(326mm)
41-1/2" (1054mm)
4•10es iVH
37-13/16" (960mm)
Filter access panel
Condensate Drain
17-7/16"
(442mm)
39-1/2" (1003mm)
4"
(102mm)
20-13/16" (527mm)
INSTALLATION REQUIREMENTS
Oven must be installed level.
Oven hood condensate drain outlet is 3/4" NPT.
Oven water supply shut off valve and back fl ow preventer
when required by local code.
WATER REQUIREMENTS WATER QUALITY MINIMUM STANDARDS
ONE (1) COLD WATER INLETS - DRINKING QUALITY
ONE (1) WATER INLET: 3/4" G* LINE PRESSURE: 30 to 90 psi
2.8 to 6.2 bar
WATER DRAIN:
1- 1/2"
* An additional water supply
is required for the optional hand held spray hose.
CLEARANCE REQUIREMENTS
LEFT: 16-1/4" (413mm) FOR HOOD FILTER SERVICE
OVEN SERVICE ACCESS: 18" (457mm)
RIGHT: 4" (102mm) TOP: 20" (508mm) FOR AIR MOVEMENT
BACK: 4" (102mm) BOTTOM: 4" (102mm) FOR AIR MOVEMENT
USING A WATER SUPPLY NOT MEETING ALTO-SHAAM’S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY. It is the responsibility of the purchaser to ensure that incoming water supply is
compliant with the specifi cations listed through adequate treatment measures.
Installation of the CombiGuard this system may not address all water quality issues present.
Contaminant
Free Chlorine
Alkalinity
Hardness
Chloride
pH
Silica
TM
Water Filtration System is recommended, but
Inlet Water Requirements (untreated water)
Less than 0.1 ppm (mg/L) Less than 3 gpg (52 ppm) Less than 30 ppm (mg/L)
7.0 to 8.5 Less than 50 ppm (mg/L) Less than 12 ppm (mg/L)
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 9.
Page 12
WATER REQUIREMENTS WATER QUALITY MINIMUM STANDARDS
ONE (1) COLD WATER INLETS - DRINKING QUALITY ONE (1) WATER INLET: 3/4" G* LINE PRESSURE: 30 to 90 psi
2.8 to 6.2 bar
WATER DRAIN:
1-1/2"
CONNECTION WITH A 2" MINIMUM AIR GAP INSTALLED AS CLOSE
TO THE OVEN AS POSSIBLE. MATERIALS MUST WITHSTAND TEMPERATURES UP TO
200°F (93°C).
USING A WATER SUPPLY NOT MEETING ALTO-SHAAM’S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY. It is the responsibility of the puprchaser to ensure that incoming water supply
is compliant with the specifi cations listed through adequate treatment measures.
Installation of the CombiGuard™ Water Filtration System is recommended, but this system may not address all water quality issues present.
CLEARANCE REQUIREMENTS
Contaminant
Free Chlorine
Hardness
Chloride
pH
Alkalinity
Silica
Total Dissolved Solids (tds)
Inlet Water Requirements
(untreated water)
Less than 0.1 ppm (mg/L) Less than 3 gpg (52 ppm) Less than30 ppm (mg/L)
7.0 to 8.5 Less than 50 ppm (mg/L) Less than 12 ppm (mg/L) Less than 60 ppm
LEFT: 4" (152mm)
RECOMMENDED SERVICE ACCESS ON LEFT: 18” (457mm)
RIGHT: 4" (102mm) TOP: 20" (508mm)
FOR AIR MOV EMEN T
BACK: 4" (102mm) BOTTOM: 4" (102mm)
FOR AIR MOV EMEN T
* An additional water supply
is required for the optional hand held spray hose.
DIMENSIONS: H x W x D
EXTERIOR:
33-1/2" x 20-7/16" x 35-3/4" (850mm x 517mm x 906mm)
EXTERIOR WITH OPTIONAL HAND SPRAYER:
33-1/2" x 23-7/16" x 35-3/4" (850mm x 593mm x 906mm)
NEMA L6-30P - US ON LY
NO CORD OR PL UG
NO CORD OR PL UG
NO CORD OR PL UG
NO CORD OR PL UG
208V, 1ph - 8 ft. (2438mm)
35-3/4" (906mm)
35-3/4" (906mm)
52-3/16" (1325mm)
23-7/16" (593mm)
27-1/2" (697mm)
33-1/2" (850mm)
4"
(102mm)
EXHAUST VENT
39-1/2" (1003mm)
20-7/16"
(517mm)
17-7/16"
(442mm)
20-13/16" (527mm)
LH DOOR
RH DOOR
4-5/16" (109mm)
(50mm)
"
2
7-1/4" (182mm)
A
10-15/16" (278mm)
B
C
16-15/16" (430mm)
A=WATER INLET B=DRAIN C=ELECTRICAL Cord Length
4•10cci
ANSI/NSF 4
CE CERTIFICATION
IN PROCESS
INSTALLATION REQUIREMENTS
Oven must be installed level.
Water supply shut off valve and back fl ow preventer when
required by local code.
ELECTRICAL (DEDICATED CIRCUIT REQUIRED)
MODEL
4•10CCi
WEIGHT CAPACITY
NET 180 lbs (82 kg) FULL-SIZE PANS: 20" x 12" x 2-1/2" Four (4) SHIP 310 lbs (141 kg) GN 1/1: 530 x 325 x 65mm Four (4)
CRATE DIMENSIONS: (L x W x H)
37" x 42" x 45"
(940mm x 1067mm x 1143mm)
VOLTAGE PH HZ AMPS kW AWG CORD & PLUG
208 1 60 23.6 4.91
240 1 60 26.6 6.38 8
208 – 240 3 60 16.1– 19.1 5.63 – 7.75 10
208 - 240 1 50 23.6 – 26.6 4.91 - 6.38 10
380 – 415 3 50/60 11.1 – 12.3 6.53 – 7.75 10
HALF-SIZE SHEET PANS: 18" x 13" x 1" Eight (8)
GN 1/2: 265 x 325 x 65mm Eight (8)
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 10.
VOLUME MAXIMUM: 30 quarts (38 liters)
48 lb (22 kg) MAXIMUM
Page 13
INSTALLATION
DANGER
DANGER
TECHNICIAN IN ACCORDANCE WITH
Hard wired models:
Hard wired models must be equipped with a country certified external allpole disconnection switch with sufficient contact separation.
If a power cord is used for the connection of the product an oil resistant cord like H05RN or H07RN or equivalent must be used.
For CE approved units: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol.
ELECTRICAL CONNECTION
ENSURE POWER SOURCE MATCHES VOLTAGE IDENTIFIED ON APPLIANCE RATING TAG.
DANGER
APPLIANCES WITH NO CORD PROVIDED BY FACTORY MUST BE EQUIPPED WITH A CORD OF SUFFICIENT LENGTH TO PERMIT THE APPLIANCE TO BE MOVED FOR CLEANING.
ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE
APPLICABLE ELECTRICAL CODES.
To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/
NFPA No. 70. In Canada, all electrical
connections are to be made in
accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.
DANGER
IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
1. An electrical wiring diagram is located behind
the control panel on the left side of the oven. 3
Phase units must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. A dedicated 30 Amp breaker is required.
2. Wire size for the main incoming power to the unit must match the minimum size listed in the specifications. For supply connections, locate the wire size posted on the label located on the electrical control box cover, behind the service panel.
3. When connecting to a Delta-B (wild leg) on a 3-phase system, the wild leg must be connected to line 3. Install wiring with a strain relief.
4. Before operating the oven, check all cable connections in the electrical connection area for tightness since connections can loosen during transport.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 11.
NOTE: After both water and electrical connections
have been completed, operate the oven in any cooking mode for a period of 15 minutes and recheck the main power connections at the terminal block to make certain they remain tight.
380-415V:
Page 14
INSTALLATION
INTERNAL GROUND STUD
CUSTOMER MUST SUPPLY CORD
INCOMING ELECTRICAL TERMINALS APPLIES TO 208-240V & 380-415V UNITS
L1 L2 L3 N
Ground
EQUIPOTENTIAL GROUND SCREW 380-415V ONLY
DANGER
accordance with CSA C22.1, Canadian
ELECTRICAL CONNECTION
NOTE: Where local codes and CE regulatory
requirements apply, appliances must be connected to an electrical circuit that is protected by an external GFCI type 2 outlet.
When required, recommended ground fault for Combitherm ovens is an appropriately sized breaker with built-in 30mA ground fault protection.
DANGER
ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES.
To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/
NFPA No. 70. In Canada, all electrical
connections are to be made in
Electrical Code Part 1 or local codes.
Top/Back of unit
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 12.
Page 15
INSTALLATION
WARNING
MOBILE EQUIPMENT RESTRAINT
Any appliance that is not furnished with a power supply cord but includes a set of casters, stand with casters, or a stacked configuration must be installed with a tether. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply:
1. Casters must be a maximum height of 6" (152mm).
2. Two of the casters must be the locking type.
3. Such appliances must be installed with the use
of a flexible connector secured to the building structure.
4. Each of the stacked appliances must be installed with the use of a flexible connector secured to the building structure. A single wall anchor may be used.
A mounting connector for a restraining device is located on the top right back panel of the appliance chassis or on an oven stand, approximately 18" (457mm) from the floor. A flexible connector is not supplied by nor is it available from the factory.
RISK OF ELECTRIC SHOCK.
Appliance must be secured
to building structure.
Mounting connector for restraining device
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 13.
Page 16
WATER QUALITY REQUIREMENT
CLEANING PROGRAM.
Water quality is of critical importance when installing steam producing equipment of any kind, particularly equipment. Water that is perfectly safe to drink is composed of chemical characteristics that directly affect the metal surfaces of steam producing equipment. These chemical characteristics differ greatly from region to region throughout the U.S. and the world.
hardness; chlorides; total dissolved solids; and other chemical characteristics, when subjected to high temperatures, will cause water to have a tendency to either scale or corrode.
Alto-Shaam has consulted with people who understand the properties of water in order to provide water quality standards that meet the broadest possible range of acceptable water quality requirements to help protect your investment.
We strongly urge water testing to ascertain the water quality on site prior to the installation of any steam producing equipment. Since water quality is an important issue, Alto-Shaam is committed to provide as much information as possible to help protect the investment made in this equipment.
viable solutions to ease the impact of water quality as
USE A DRINKING QUALITY, COLD WATER SUPPLY ONLY
WATER QUALITY REQUIREMENTS
USE A DRINKING QUALITY, COLD WATER SUPPLY ONLY
high temperature steam producing
Varying combinations of pH; alkalinity;
INSTALLATION
A CombiGuard™ Water Filtration System can be purchased as an option for installation on the Combitherm oven. This filter, when properly installed, maintained, and combined with the required levels of steam generating equipment maintenance, will help lessen the affect water has on metal surfaces. It will not, however, provide complete protection against all water damage from region to region.
ALTO-SHAAM COMBITHERM WATER QUALITY MINIMUM STANDARDS
CONTAMINANT INLET WATER REQUIREMENTS (UNTREATED WATER)
Free Chlorine Less than 0.1 ppm (mg\L)
Hardness Less than 3 gpg (52 ppm)
Chloride Less than 30 ppm (mg\L)
pH 7.0 to 8.5
Alkalinity Less than 50 ppm (mg\L)
Silica Less than 12 ppm (mg\L)
Total Dissolved Solids (tds) Less than 60 ppm
Due to the complexity of water chemistry, it is important to understand that water quality plays a significant role in the longevity of steam producing equipment. Water quality and required maintenance of steam generating equipment is the direct responsibility of the owner/operator. Damage incurred as a direct result of poor water quality and/or surfaces affected by water quality is also the responsibility of the owner/operator. Damage due to water quality that does not meet the minimum standards shown below is not covered under the Alto-Shaam Combitherm warranty.
Alto-Shaam will continue our efforts to provide
it relates to steam generating equipment.
WARNING
TO PREVENT WATER PIPES FROM BURSTING, INCOMING WATER SUPPLY SHOULD BE TURNED OFF WHEN THE APPLIANCE IS NOT IN USE.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 14.
WARNING
WATER SUPPLY MUST BE OPEN WHEN CLEANING PROGRAM IS ACTIVATED.
VERIFY WATER SUPPLY BEFORE STARTING
Page 17
WATER CONNECTIONS
WATER SUPPLY & INSTALLATION
WATER REQUIREMENTS
INSTALLATION
ONE (1) COLD WATER INLET - DRINKING QUALITY
ONE (1) TREATED WATER INLET: 3/4" G
LINE PRESSURE: 30 to 90 psi
2.8 to 6.2 bar
REFER TO PUBLISHED SPECIFIC WATER REQUIREMENTS
WATER DRAIN: 1-1/2" CONNECTION WITH A 2” MINIMUM AIR
GAP INSTALLED AS CLOSE TO THE OVEN AS POSSIBLE. MATERIAL MUST
WITHSTAND TEMPERATURES UP TO 200°F
Flush the water line at the installation site.
Install water intake filters (provided) [see Figure 1] before connecting the oven to the water supply.
Backflow Prevention — The equipment must be installed with adequate backflow protection to comply with applicable federal, state, and local codes.
PIPE SEALING TAPE (
TEFLON®) MUST BE USED
AT ALL CONNECTION POINTS. The use of a pipe
sealing compound is not recommended.
Install water intake filter
WATER INLET
3/4" G
1-1/2" DRAIN
TANK
CLEAN-OUT
ONE SUGGESTED
METHOD OF INSTALLATION
Water Filter
Figure 1
HAND SPRAYER VALVE REQUIRES ADDITIONAL WATER SUPPLY
NOTE:
UNIONS OR FLEXIBLE LINES SHOULD BE USED TO ALLOW FOR OVEN MOVEMENT WHEN BEING SERVICED OR CLEANING IS NEEDED.
REFER TO FIGURE 1 ABOVE FOR PROPER INTAKE LOCATIONS.
Alto-Shaam now offers an improved water filtration
®
system for Combitherm system filters dirt, sediment, and other debris as small as 1/2 micron. This system also significantly reduces chlorine content to protect against corrosive chorine compounds. CombiGuard improves equipment efficiency, reduces service requirements and extends the life of the Combi oven. After installation, confirm that water quality standards specified in this manual are being met. Filtration systems include one filter cartridge. Additional cartridges can be purchased separately. Refer to page 7 for additional ordering information.
The CombiGuard™ BWS Blended Water System utilizes reverse osmosis to remove more than 97% of the total dissolved solids from water which can be precisely blended with filtered and treated water.
. The CombiGuard™ triple-guard water filtration
Incoming cold water connection to filter or treatment system
Treated cold water to backflow preventer to treated connection on oven
CombiGuard™
FI-23014 shown
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 15.
Page 18
INSTALLATION
OPTIONAL HAND HELD SPRAY HOSE
Sprayer hanger
Sprayer hose
Valve
Valve bracket
INSTALLATION
1. Two pre-drilled holes with screws in place are located at the lower rear side of the unit (same side as door opening). Remove screws, position valve bracket and attach using the 2 self drilling screws.
2. Three pre-drilled holes with screws in place are located at the upper front side of unit (same side as door opening). Remove screws, position sprayer hanger and fasten using the 3 self-drilling screws.
3. Connect the sprayer hose to the valve and place the sprayer in the hanger.
4. Continue to connect an incoming water supply line to the valve.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 16.
Page 19
INSTALLATION
C
2
"
(50mm)
7-1/4" (182mm)
10-15/16" (278mm)
16-15/16" (430mm)
A=WATER INLET B=DRAIN C=ELECTRICAL Cord Length 208V, 1ph - 8 ft. (2438mm)
A
B
C
RH DOOR
WATER VALVE
NOTE:
THE SHUT-OFF VALVE
MUST BE IN THE OPEN POSITION
WHEN THE OVEN IS BEING USED.
WATER DRAINAGE
The oven must discharge through an indirect waste pipe by means of an air gap. The drain fitting is supplied with a 1-1/2-inch (38mm) NPT thread.
A union is required. Install a 1-1/2-inch (38mm) diameter connection, drain line and clamp into place. The drain line must always be a positive gradient away from the Combitherm oven and not more than 12-inches (305mm) before an air gap.
NOTE: In the U.S.A., this equipment is to be installed
to comply with the Basic Plumbing Code of the Building Officials and Code Administrators International, Inc. [BOCA], and the Food Service Sanitation Manual of the Food & Drug Administration [FDA].
1-1/2" (38mm)
Diameter NPT at
back of oven
DRAIN CONNECTION
1-1/2" (38mm) NPT
AIR GAP
2" (51mm); to be
within the rst
12" (305mm) of
oven drain
If several units are to be connected to one drain pipe, the dimensions of the pipe must be sufficient to allow an unobstructed water drain system.
1-1/2" (38mm)
diameter connection
required for drain
DRAIN CONNECTION 1-1/2" (38mm)
NPT
AIR GAP
2" (51mm); to be
within the rst
12" (305mm) of
oven drain
WASTE PIPE
2" (51mm) Minimum NPT
diameter Manifold Pipe
*materials must withstand
temperatures up to 200°F (93° C)
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 17.
Page 20
INSTALLATION
VENTLESS HOOD MODEL
The Ventless Hood option is factory installed directly on the top of the Alto-Shaam Combitherm oven. The hood is designed to vent clean air back into the kitchen, filtering vapors and grease. A high-power fan draws steam and fumes into the hood intake and out the top surface exhaust vent. Fumes and vapors are circulated through filters. An activated charcoal filter cleans the air before venting it out the top of the hood.
OPERATION
2
1
1. Turn the ventless hood power knob “ON”.
2. Indicator light will illuminate.
3. Wait fi ve seconds, then press the Combitherm
oven power “ON”.
FILTER DOOR LATCH
Using a coin or screwdriver, turn to open; reverse procedure to close and latch.
Hood and oven will not operate unless this is closed properly.
INDICATOR LIGHT
If the indicator light does not illuminate, the filters may be missing or not properly aligned. Check them for proper positioning. Ventless hood and oven will not operate unless the hood is closed properly.
3
Timed Latching Mechanism: In order to evacuate steam and grease­laden air from the oven interior, this mechanism prevents the operator from fully opening the oven door for 20 seconds. Longer wait times can be programmed into the control. The mechanism automatically disengages at the end of a pre-set time allowing full door extension.
Emergency Latch Release: This release is to be used ONLY if the timed latch mechanism is not working or in the event of a power outage. Repeated use of the emergency release may damage the switching mechanism. Latch is located on the right side of the oven, toward the back.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 18.
Page 21
INSTALLATION
VENTLESS HOOD MODEL
TOP EXHAUST VENT
FILTER SWITCH
FILTER TRACK
1
1. Charcoal Filter: The charcoal filter should be
inspected for contaminant's on a regular basis. Replacement must be made at a minimum of three month intervals — more often if heavy contaminant's are visible or if the filter no longer controls odors.
To remove the charcoal filter, pull and slide out.
When replacing the filter, ensure that the filter clip is in place at rear of the filter. Make certain the air flow arrow(s) point toward the hood fan (back of unit), and that the filter is replaced using the filter track in the metal back plate provided with the hood.
FI-24114
2
2. Grease Filter: Cleaning frequency should be
based on oven usage with a maximum of two weeks between cleaning if the oven is used for non-grease laden products or steam applications only. Grease laden products require cleaning frequency of at least once a week.
Remove the grease filter by pulling it straight
out of the housing. Place the filter in the dishwasher or wash separately by placing in hot, soapy water until all grease and particles have been removed. Rinse thoroughly. Allow the filter to air dry before reinstalling.
To replace the grease filter, the metal handles
on the filter casing should be facing toward the front of the unit.
FI-24113
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 19.
Page 22
Page 23
INSTALLATION
CT EXPRESS™ CHECKLIST
Use this list as a nal check of oven installation conformance. Damage directly attributed to improper set up, installation, or cleaning can invalidate warranty claims.
CLEARANCES:
Left: 4" (152mm) — Service access of 18" (457mm) recommended.
8" (203mm) from heat or steam producing equipment. Right: 4" (102mm) Back: 4" (102mm) for plumbing Top: 20" (508mm) air movement Bottom: 4" (102mm) air movement
WATER SUPPLY AND DRAINS:
Verify hook-up to ONE (1) cold water supply line with a 3/4" (19mm) G water connection supply line. Verify inlet water pressure is at a minimum of 30 PSI (2.8 bar). Maximum water pressure is not to exceed 90 PSI (6 bar). Verify drain diameter of 1-1/2" (38mm) with a positive descending slope, and with a 2" (51mm) air gap which is free of obstructions before connection to the site drain. Verify 1/8" (3.2mm) pitch to 10' (305cm) of drain line. Materials must withstand temperatures up to 200°F (93°C). IMPORTANT: Alto-Shaam has listed Water Quality Requirements in the
installation manual for this equipment. It is the responsibility of the end user to have the water connected to this appliance tested to ensure these standards are met before putting the oven into use. Failure to meet these standards will void the warranty if damage to the oven is found to be related to water quality.
ELECTRICAL CONNECTIONS:
Verify electrical power requirements for oven.
Verify voltage at terminal block.
Check all terminals for tightness.
VOLTAGE: ______________
PHASE: ______________
BREAKER SIZE: ______________
LINE VOLTAGE AT TERMINAL BLOCK (tO gROuNd):
LINE 1: _________ LINE 2:_________ LINE 3: _________
LINE VOLTAGE (phase to phase): LINE 1 to 2: __________
ALL ELECTRICAL TERMINALS TIGHT: YES NO
ARE ALL CLEARANCE
REQUIREMENTS MET? YES NO
IF NO, EXPLAIN: ________________________
________________________________________
ARE BOTH WATER SUPPLY LINES
PROPERLY CONNECTED? YES NO
IF NO, EXPLAIN: ___________________________
IS A FILTER SYSTEM INSTALLED
ON THIS UNIT? YES NO
STORE HAS SEEN THIS
RECOMMENDATION: YES NO
SIGNATURE OF STORE REPRESENTATIVE:
___________________________________________
LINE 2 to 3: __________
LINE 3 to 1: __________
ELECTRICAL SUPPLY LINE SIZE: ______________
CONTROL BOARD CONNECTIONS & OPERATION:
ExpressTouch: With the Power on , press the Tool Box key, then the Settings Key to access software version in the upper left corner. Simple Control: As unit is powered on, software version will appear in the LED display.
RB_____________
RECORD SOFTWARE VERSION: DB_____________
PHYSICAL CONDITION: *r e f e r e n c e in s t a l l a t i o n i n s t r u c t i o n s f o r c o m p l e t e i n f o r m a t i o n 4
Bottom of oven has been checked for damage due to improper positioning on site ...................................................
Verify all gaskets and hoses are in place and function properly ..................................................................................
Verify the installation of drip pans*, racks, shelves, drain screen, spray hose* ..........................................................
Verify the oven is level and installed on a solid, water resistant surface ....................................................................
ALL BOARD CONNECTIONS TIGHT: YES NO
ALL FUNCTIONS ARE DISPLAYED: YES NO
ALL FUNCTIONS ON CONTROL OPERATE: YES NO
UNIT OPERATES IN ALL MODES: YES NO
IF NO, EXPLAIN: _________________________________________
service agency: start-up date:
installation name:
model no.: serial no.: tech signature: customer signature:
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 21.
Page 24
Page 25
ERROR CODES
This section is provided for the assistance of qualified technicians only and is not intended for use by
®
untrained or unauthorized service personnel. If your Alto-Shaam following before calling your Authorized Alto-Shaam Service Agent: Check that unit is receiving power. Circuit breaker turned on? Do not attempt to repair or service the oven beyond this point. Contact Alto-Shaam for the nearest
authorized service agent. Repairs made by any other service agents without prior authorization by Alto-Shaam will void the warranty on the unit.
When the oven malfunctions, an error code will appear in the display.
PRESS THE START ICON TO ACKNOWLEDGE THE ERROR.
The icons that begin to flash represent operational modes that are still usable. When the oven fault is corrected, the Combitherm will return to normal operation.
unit is not operating properly, check the
Error Code
E01
E02
E03
E04
E11
Error Call Out in Display Description of Error Possible Cause
Low Water Boiler Low water level in boiler — Water supply is shut off.
— Low water pressure.
— Generator drain cap missing or loose. — Generator drain pump is not sealing. — Generator drain pump elbow leaking. — Faulty or scaled water level probe. — Faulty or plugged dual solenoid valve assembly.
— Wiring or connection issue.
— No output to dual solenoid from relay board. — Relay board, high voltage is not operating.
Control Temperature High Relay board surface
temperature too high
Fan Motor Error Fan motor does not work — Exhaust hood is not operating properly.
Fan Motor 2 Error Lower fan motor on 20•20
does not work
Convection Temperature High
Excess oven temperature Convection Mode & Combi Mode:
— Wiring or connection issue.
— Cooling fan on Relay board assembly is
not operating.
— Cooling Fan on display board is not operating. — Main Cooling fan is not operating. — Cooling Fan on motor drive is not operating. — Unit is less than 20” from a heat producing
source on its left hand side.
— Check LED fl ashes on the Motor Control.
See Motor Control Error Code list.
— Connection Issue on Hall Effect sensor. — Fan wheel is not operating. — Hall sensor does not detect motor rotation.
— Exhaust hood is not operating properly. — Check LED fl ashes on the Motor Control.
See Motor Control Error Code list.
— Connection Issue on Hall Effect sensor. — Fan wheel is not operating. — Hall sensor does not detect motor rotation.
— Convection Oven contactor(s) stuck closed. — N6 Oven Cavity Temperature probe defective. — N6 Cavity Probe connection problem. — Relay board, high voltage is not operating.
— Wiring or connection issue.
Combi Mode Only: — Insuf cient water supply into oven for
steam production.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 23.
continued on next page
Page 26
ERROR CODES
Error Code
E13
E15
E20
E21
E22
E23
E24
E25
E26
E27
Error Call Out in Display Description of Error Possible Cause
Boiler Temperature High Boiler temperature
overheats
— Scale build up inside steam generator. — Scale build up on water level probe.
— B4 Probe connection problem. — B4 probe faulty.
Condensor Temperature High
Excess condensor
temperature
— Untreated water supply line is shut off.
— Untreated water supply line is connected to
warm water.
— B3 probe connection problem. — B3 probe is faulty. — Single solenoid valve Y2 obstructed or faulty.
— Wiring or connection problem.
— Relay board, high voltage is not operating.
HACCP Only - B11 Core
Temperature Probe Single
Point Fault
Single point core temperature probe defect or disconnected.
— Clean Probe Receptacle Pins with sand paper. — B11 Single Point Core Temperature probe with
quick connect, defective.
— B11 Single Point Core Temperature probe wires
Error E20 is not shown in display. Instead a probe sign with “?” is shown as popup window. In case the customer cooks in time mode during fi rst step and during second
with quick connect, disconnected.
— B11 Single Point Core Temperature probe
receptacle, defective.
— B11 Single Point Core Temperature probe
receptacle wires disconnected.
step switches to probe mode but has no probe in place, the error E20 will be shown in the error code list and HACCP list.
N6 Cavity Probe Fault Cavity temperature probe
defect or disconnected
B10 Core Temperature Probe Multipoint Fault
Multipoint core temperature probe defect or disconnected
B4 Boiler Probe Fault Boiler temperature probe
defect or disconnected
B5 Bypass Probe Fault Bypass steam temperature
probe defect or disconnected
B3 Condensor Probe Fault Condensor water
temperature probe defect or
— N6 Oven Cavity Temperature probe defective. — N6 Oven Cavity Temperature connection problem.
— B10 Multipoint Core Temperature probe defective. — B10 Multipoint Core Temperature probe
connection problem.
— B4 Boiler temperature probe defective. — B4 probe wires connection problem.
— B5 Bypass steam temperature probe defective. — B5 Bypass steam temperature connection
problem.
— B3 Condensor temperature probe defective. — B3 Condensor probe connection problem.
disconnected
N8 Boiler Safety Temperature Probe Fault
Steam generator heating
element protection probe
— N8 Boiler temperature probe defective. — N8 probe connection problem.
defect or disconnected
Boiler Element Temperature High
Excess steam generator
safety probe
— Scale build up inside steam generator. — Scale build up on water level probe. — Water level probe connection failure.
— N8 boiler temperature probe defective. — N8 probe connection problem. — Steam element contactor(s) stuck closed.
— Wiring or connection problem.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 24.
continued on next page
Page 27
ERROR CODES
Error Code
E34
E36
E51
E53
E54
E55
Error Call Out in Display Description of Error Possible Cause
Steam Generator Drain Pump Fault
Water level in steam generator does not drop during cleaning program
— Scale build up inside the steam generator
drain pump.
— Scale build up inside the steam generator
affecting water level probes.
— Generator drain pump is faulty. — Connection issue at drain pump. — No output to pump from relay board.
Steam Temperature High Oven cavity temperature is
too high when operating in
a steam mode or cleaning program
— Water supply is shut off.
— Low water pressure. — Wiring or connection issue. — Water injection pipe obstructed.
— Water fl ow control valve plugged or defective. — Dual solenoid valve Y-1 obstructed or defective. — No output to solenoid valve form relay board.
No Water In Boiler Water inside steam generator
does not reach low water
level
— Water supply is shut off.
— Low water pressure.
— Generator drain cap missing or loose. — Generator drain pump is not sealing. — Generator drain pump elbow leaking. — Faulty or scaled water level probe. — Faulty or plugged dual solenoid valve assembly.
— Wiring or connection issue.
— No output to dual solenoid from relay board.
Fan Motor High
Temperature
Fan motor too hot — Exhaust hood is not operating properly.
— Check LED fl ashes on the Motor Control.
See Motor Control Error Code list.
— Connection Issue on Hall Effect sensor. — Fan wheel is not operating. — Hall sensor does not detect motor rotation.
Fan Motor 2 High
Temperature
20•20 lower fan motor too hot
— Exhaust hood is not operating properly. — Check LED fl ashes on the Motor Control.
See Motor Control Error Code list.
— Connection Issue on Hall Effect sensor. — Fan wheel is not operating. — Hall sensor does not detect motor rotation.
Vent Not Open Browning valve does
not open
— Alignment issue between motor cam and vent
motor safety switch (micro switch). — Fault vent valve (motor). — Fault vent valve safety switch (micro switch).
— Wiring or connection problem.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 25.
continued on next page
Page 28
ERROR CODES
Error Code
E57
E93
E94
E98
E99
E100
E101
E102
E103
Error Call Out in Display Description of Error Possible Cause
No Rinse Water During rinse no water
fl ow is detected through
solenoid valve
Communication Error, FROM Display Board
Communication Error, TO Display Board
RB is in Celsius and DB is in Fahrenheit
RB is in Fahrenheit and DB is in Celsius
DB is not equal to RB version. Error generated by DB.
DB is not equal to RB version. Error generated by RB.
Ventless Hood Fault – Filters Not Present
Ventless Hood Fault – No
Pressure
Communication error
between display board and low voltage relay board
Communication error
between display board and low voltage relay board
Confl ict of unit con guration in the setup menu
Confl ict of unit con guration in the setup menu
Software update may
have failed.
Software update may
have failed.
Filter safety switches are
not properly activated.
Pressure safety switch is
not properly activated.
— Water supply is shut off.
— Low water pressure.
— Check wiring to all components mentioned below. — Flow switch is dirty or defective.
— Dual water solenoid valve obstructed or
faulty (Y3.) — Relay board, high voltage, defective.
— Check ribbon cable connections mentioned below.
— Ribbon cable defective. — Relay board, low voltage, connector defective. — Display board connector defective.
— Check ribbon cable connections mentioned below.
— Ribbon cable defective. — Relay board, low voltage, connector defective. — Display board connector defective.
— Relay board and Data board do not match, use
setup menu to change format.
— Relay board and Data board do not match, use
setup menu to change format.
— Check ribbon cable connections.
— Ribbon cable defective. — Relay board, low voltage, connector defective. — Display board connector defective. — Software may need to be updated again.
— Check ribbon cable connections.
— Ribbon cable defective. — Relay board, low voltage, connector defective. — Display board connector defective. — Software may need to be updated again.
— Check  lters are installed and properly seated. — Check  lter switches are not damaged, defective
or dislodged.
— Check power switch is on. — Check vent motor is turning in the proper
direction.
— Pressure switch is mis-wired or defective.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 26.
Page 29
ERROR CODES
When the oven malfunctions, an error code will appear in the display.
The icons that begin to flash represent operational modes that are still usable. When the oven fault is corrected, the Combitherm will return to normal operation.
PRESS THE START ICON TO ACKNOWLEDGE THE ERROR.
Error
Code
E01
E02
E03
E04
E11
E13
E15
E20
E21
E22
E23
E24
E25
E26
E27
E34
E36
E51
E53
E54
E55
E57
E93
E94
Low Water Boiler Yes No No No To 365°F/185°C No
Control Temp High Yes Yes No No No No
Fan Motor Error Yes Yes No No No No
Fan Motor 2 Error Yes Yes No No No No
Convection Temperature High Yes Yes BOILER UNITS
Boiler Temperature High Yes No No No Yes No
Condenser Temperature High Yes Yes No No To 356°F/180°C No
B11 Core Temperature Probe Single Point
Fault - HACCP only
N6 Cavity Probe Fault Yes Yes BOILER UNITS
B10 Core Temp Probe Fault Yes Yes BY TIME ONLY BY TIME ONLY BY TIME ONLY BY TIME ONLY
B4 Boiler Probe Fault Yes No No No No No
B5 Bypass Probe Fault Yes Yes No No Yes No
B3 Condenser Probe Fault Yes Yes Yes No To 356°F/180°C No
N8 Boiler Safety Temperature Probe Fault Yes No No No No No
Boiler Element Temperature High Yes No No No Ye s No
Steam Generator Drain Pump Fault Yes No No No No No
Steam Temperature High Yes No No No Yes No
No Water in Boiler Yes No No No Yes No
Fan Motor High Temperature Yes Yes No No No No
Fan Motor 2 High Temperature Yes Yes No No No No
Vent Not Open Yes Yes Yes
No Rinse Water Yes Yes Yes Yes Yes Yes
Communication Error FROM Display Board Yes Yes No No No No
Communication Error TO Display Board Yes Yes No No No No
Display Shows
Model Mode
ES ESG
ESI
Yes Yes No No No No
Steam Combination Convection Retherm
No No No
ONLY
No No No
ONLY
Yes
NO BROWNING)
(
(NO BROWNING)
Yes
(NO BROWNING)
Yes
(NO BROWNING)
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 27.
Page 30
ORIGINAL EQUIPMENT LIMITED WARRANTY
Alto-Shaam, Inc. warrants to the original purchaser that any original part that is found to be defective in material or workmanship will, at Alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.
The labor warranty remains in effect one (1) year from installation or fifteen (15) months from the shipping date, whichever occurs first. Alto-Shaam will bear normal labor charges performed by an authorized Alto-Shaam service agent during standard business hours, and excluding overtime, holiday rates or any additional fees.
The original parts warranty remains in effect for one (1) year from installation of appliance or fifteen (15) months from the shipping date, whichever occurs first.
THIS WARRANTY DOES NOT APPLY TO:
1. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind.
2. Equipment damage caused by accident, shipping, improper installation or alteration.
3. Steam generator or steam generating system damage as a result of inadequate routine maintenance and
4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions including, but not
5. Equipment that uses water must meet Alto-Shaam’s minimum water quality standards as shown below.
6. Damage caused by use of any cleaning agent other than Alto-Shaam’s Combitherm
7. Any losses or damage resulting from malfunction, including loss of product, food product, revenue, or other
8. Equipment modified in any manner from original model, substitution of parts other than factory authorized
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL ALTO-SHAAM BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE OR PROFIT, OR LOSS OF PRODUCT, OR FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment.
Warranty effective November 1, 2012
(UNTREATED WATER)
cleaning. Required maintenance and cleaning of steam generating equipment is the responsibility of the owner/operator.
limited to, equipment subjected to harsh or inappropriate chemicals including, but not limited to, compounds containing chlorine, chlorides or quaternary salts, or equipment with missing or altered serial numbers.
USE OF WATER NOT MEETING ALTO-SHAAM’S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY. Water quality and required maintenance of steam generating equipment is the responsibility of the owner/operator. The installation and use of Alto-Shaam’s CombiGuard™ Water Filtration System is highly recommended.
ALTO-SHAAM COMBITHERM WATER QUALITY MINIMUM STANDARDS
CONTAMINANT INLET WATER REQUIREMENTS
Free Chlorine Less than 0.1 ppm (mg\L)
Hardness Less than 3 gpg (52 ppm)
Chloride Less than 30 ppm (mg\L)
pH 7.0 to 8.5
Alkalinity Less than 50 ppm (mg\L)
Silica Less than 12 ppm (mg\L)
Total Dissolved Solids (tds) Less than 60 ppm
but not limited to, damage due to chlorine, bleach, quaternary salts, scouring powders or other harmful chemicals. Use of Alto-Shaam’s Combitherm Cleaner on Combitherm ovens is highly recommended.
consequential or incidental damages of any kind.
® Oven Cleaner including,
parts, removal of any parts including legs, or addition of any parts.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 28.
Page 31
TRANSPORTATION DAMAGE AND CLAIMS
All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee.
Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.
1. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area. Do not wait until after the material is moved to a storage area.
2. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received.
3. Note all damage to packages directly on the carrier’s delivery receipt.
4. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt.
5. If the driver refuses to allow inspection, write the following on the delivery receipt:
Driver refuses to allow inspection of containers for visible damage.
6. Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the time, date, and the person called.
7. Save any packages and packing material for further inspection by the carrier.
8. Promptly file a written claim with the carrier and attach copies of all supporting paperwork.
We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued. We cannot, however, file any damage claims for you, assume the responsibility of any claims, or accept deductions in payment for such claims.
RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE
FOR EASY REFERENCE. ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER
IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE.
Model: ___________________________________________________
Serial Number: _____________________________________________
Date Installed: _____________________________________________
Voltage: __________________________________________________
Purchased From: ___________________________________________
___________________________________________________
___________________________________________________
Alto-Shaam has established a twenty-four hour emergency service call center to offer immediate customer access to a local authorized service agency outside of standard business hours. The emergency service access is provided exclusively for Alto-Shaam equipment and is available throughout the United States through the use of Alto-Shaam's toll-free number. Emergency service access is available seven days a week including holidays.
W164 N9221 Water Street l P.O. Box 450 l Menomonee Falls, Wisconsin 53052-0450 l U.S.A.
PHONE: 262.251.3800 • 800.558-8744 usa/caNada FAX: 262.251.7067 • 800.329.8744 u.s.a. ONly
www.alto-shaam.com
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