Alto-Shaam Combination Oven-Steamer User Manual

Combitherm®
Combination
Oven / Steamer
CT EXPRESS™
4•10ESi
Shown with ExpressTouch control and optional hand sprayer
4•10ESiVH
•INSTALLATION
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONe: 262.251. 3800 • 800.558. 8744 us a/caN ad a FaX: 262.251 .7067 • 800. 329.8744 u.s .a . ONl y
ww w.al tO -sHaa M.cO M
p ri n te d i n u. s. a.
M N - 2 9 8 0 5 ( R e v. 2 ) • 1 0 / 1 3
Delivery ..................................1
Unpacking ................................1
Safety Procedures and Precautions ............2
Error Codes ...........................23
Wire Diagrams
Always refer to the wire diagram(s) included with the
unit for most current version.
Installation
Site Installation ..........................3
Ventilation Requirements ..................3
Positioning on Site .......................4
Lifting Instructions .......................5
Leveling ...............................6
Stand Installation ........................6
Accessories ............................7
Stacking Dimensions .....................7
Specifications, 4•10ESi ...................8
Specifications, 4•10ESiVH .................9
Specifications, 4•10CCi ..................10
Electrical Connection ....................11
Mobile Equipment Restraint ...............13
Water Quality Requirement ...............14
Water Connections ......................15
Hand Held Spray Hose ...................16
Water Drainage .........................17
Ventless Hood Information ................18
Ventless Hood Filters ....................19
Installation Checklist ....................21
Warranty
Original Equipment Limited Warranty .......28
Transportation Damage and Claims .........29
i
DELIVERY
UNPACKING
This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.
See Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered. Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim. This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance.
NOTE: All claims for warranty must include the
full model number and serial number of the unit.
1. Carefully remove the appliance from the carton or crate.
®
NOTE: Do not discard the
carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.
2. Read all instructions in this manual carefully before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional
manuals are available from the Alto-Shaam
Tech Team Service Department.
3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
®
THE INFORMATION CONTAINED IN THIS MANUAL IS IMPORTANT FOR THE PROPER INSTALLATION OF THIS OVEN. PLEASE READ CAREFULLY AND RETAIN FOR FUTURE REFERENCE.
IMPROPER CONNECTION OF THIS APPLIANCE WILL NULLIFY ALL WARRANTIES.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 1.
CAUTION
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
LES INFORMATIONS CONTENUES DANS CE MANUEL SONT IMPORTANTES POUR L’INSTALLATION L’UTILISATION ET L’ENTRETIEND DE CE FOUR. S’IL VOUS PLAIT LISEZ-LE TRES ATTENTIVEMENT ET CONSERVEZ-LE.
LA NON-APPLICATION DE CES CONSIGNES ANNULE TOUTES GARANTIES.
2. This appliance is intended for use in commercial
SAFETY PROCEDURES
AND PRECAUTIONS
NOTE
OTHER MUNICIPAL WASTE.
CAUTION
Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.
DANGER
Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
WARNING
Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.
1. This appliance is intended to cook, hold
or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.
establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.
CAUTION
Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.
CAUTION
Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.
NOTE: Used to notify personnel of
installation, operation, or maintenance information that is important but not hazard related.
For equipment delivered for use in any location regulated by the following directive:
DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH
WHEN WELDING ANY STAINLESS STEEL COMPONENTS ON THIS APPLIANCE, THE ELECTRONIC CONTROL BOARDS MUST BE ISOLATED FROM THE APPLIANCE.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 2.
SITE INSTALLATION
DANGER
DANGER
INSTALLATION
IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
INSTALLATION CODES & STANDARDS
The following codes and standards are required for installation of this oven: AIR SUPPLY, ELECTRICAL CONNECTIONS, WATER CONNECTIONS, AND WASTE WATER DISCHARGE.
NOTE:
Where automatically operated appliances are
vented through a ventilating hood or exhaust
system equipped with a damper or with a power
means of exhaust, provisions shall be made to
allow the equipment to operate only when the
damper is open to a position to properly vent the
appliance and when the power means of exhaust
is in operation.
IN ACCORDANCE WITH NFPA 54
COMMONWEALTH OF MASSACHUSETTS ONLY.
AVERTISSEMENT : UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTÉ, DES BLESSURES OU LA MORT.
LIRE ATTENTIVEMENT LES DIRECTIVES D’OPÉRATION ET D’ENTRETIEN AVANT DE FAIRE L’INSTALLATION, OU L’ENTRETIEN DE CET ÉQUIPEMENT.
VENTILATION REQUIREMENTS
A steam ventilation hood is mandatory for the operation of the oven. The ventilation hood must be installed in accordance with local building codes for the steam exhaust and must protrude 12" - 20" (300mm to 500mm) over the front side of the oven. A grease filter must be located in the protruding area of the hood. Grease filters should be thoroughly cleaned on a regular basis following manufacturer's instruction. Ventilation hoods must ensure an adequate amount of incoming air during operation and must be operated whenever the combination oven/steamer is used in order to avoid the accumulation of condensation in the hood area.
SOUND PRESSURE MEASUREMENT
Sound Pressure Level dBA
Microphone Position
Front 70 59
Right Side 69 58
Left Side 70 60
Rear 69 60
With Hood
System
Operating
Without
Hood System
Operating
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 3.
installation
danger
caution
site installation
caution
THE AppLIANCE MUST REMAIN ON THE pALLET WHILE BEING MOVED TO THE INSTALLATION SITE BY FORK LIFT OR pALLET LIFT TRUCK.
note: Note dimensions required for doorways
and aisles for access of the oven and pallet to the installation site. Transport the oven in an upright and level position only. Do not tilt the oven.
note: To avoid equipment damage, observe
attention label on oven for area to avoid with lifting fork.
®
positioning on site
Stand the oven in a level position. Use the adjustable feet to overcome an uneven floor and ensure that the unit is level.
It is strongly recommended that table top models be mounted on a factory supplied stand or a stand that is stable, open, and level. Recommended height is 32-inches (813mm). Air supply vents are located at
the bottom of the oven and must not be blocked when mounted on a stand.
To insure proper operation, the installation of this oven must be completed by qualified technicians in accordance with the instructions provided in this manual. Failure to follow the instructions provided may result in damage to the oven, building, or cause personal injury to personnel.
DO NOT store or use gasoline or other fl ammable vapors or liquids in the vicinity of this or any other appliance.
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
minimum clearance requirements
le ft s id e 4" (152mm) mi nim um
18" (457mm)
r igh t s id e 4" (102mm)
ba ck 4" (102mm) f or p lu mb in g
bo tto m 4" (102mm) fo r ai r m ove men t
to p 20" (508mm) f or ai r m ove me nt
note: Additional clearance is needed for service
access. A minimum distance of 18" (457mm)
is strongly recommended. If adequate service
clearance is not provided, it will be necessary to
disconnect the water and drain to move the oven
with a fork lift for service access. Charges in
connection with inadequate service access is not
covered under warranty.
se rvi ce a cce ss re com me nd ed
CT ExpRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 4.
LIFTING INSTRUCTIONS
CAUTION
Remove banding before lifting. Lift the unit from either side of the unit, ne v er f ro m th e
fr o nt o r b a ck .
Adjust the forks so that they do not damage any of the components under the unit.
Air intake vents are located
in front of the legs and must
not be damaged.
The left and right fork should be located between the front and back legs and located as close to the legs as possible.
INSTALLATION
Lift the unit high enough to remove the wooden pallet. Have a second person hold the unit to prevent unit from shifting.
When moving the unit, drive slowly, keep it low to the ground, and use extreme caution.
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 5.
INSTALLATION
EXHAUST VENT
18"
(46cm)
4" (102mm)
4" (102mm)
20" (50cm)
MINIMUM
20"
(50cm)
15.1 382
44.5 1131
9.1 232
17.1
435
26.5
673
2.8 71
18.3 466
17.1
435
47.8 1214
15.1 382
44.5 1131
9.1 232
17.1
435
26.5
673
2.8 71
6.1 155
26.5
673
26.5
673
2.8 71
26.5
673
2.8 71
SITE INSTALLATION
POSITIONING REQUIREMENTS
q In order to ensure proper ventilation, a minimum
distance of at least 4-inches (101mm) must be kept from the sides of the oven and any adjoining surfaces.
NOTE: Additional clearance is needed for service access. A minimum distance of 18-inches is strongly recommended. If adequate service clearance is not provided, it will be necessary to disconnect the water, and drain to move the oven with a fork lift for service access. Charges in connection with inadequate service access is not covered under warranty.
q Allow a minimum of 4" (102mm) from the right side
of the oven to allow the door to open to at least a 90° angle. Fully opened, the door will extend up to a 225° angle.
q Allow a minimum clearance of 4" (102mm) from the
back of the oven for plumbing connections.
q Allow a 20" (500mm) clearance at the top of the oven for
free air movement and for the steam vent(s) located at the top.
q Do not install the oven adjacent to heat producing
equipment such as fryers, broilers, etc. Heat from such appliances may cause damage to the controls of the Combitherm. Minimum clearance recommended: 20" (500mm)
Place the Combitherm oven on a stable, non-combustible level horizontal surface. For countertop models, the oven stand must be level. Level from front-to-back and side-to-side by means of the adjustable legs. In addition, the overall height of the oven should be positioned so the operating controls and shelves may be conveniently reached from the front.
Stand Installation
1) Remove legs from the CT Express
2) Carefully left and set the CT Express on Stand
3) Flush the sides and back of CT Express and Stand
4) Secure the CT Express to Stand in four places with Screws and Lock Washers.
The leg stand has adjustable legs for leveling purposes. Stand legs must be bolted to the floor. Air supply vents
are located at the bottom of the oven and must not be blocked when mounted on a stand.
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 6.
INSTALLATION
A C C E S SO R IE S
CombiClean® Tablets — CE-28892
sP ec ia lly F OR Mulated F OR cO MbitHeR M OveNs
twO ( 2) cO NtaiNeR s/bO X, 90 Pa ck et s e ac H cON ta iN eR Combitherm Cleaning Liquid — CE-24750
sP ec ia lly F OR Mulated F OR cO MbitHeR M OveNs
twelv e (12) cONta iN eR s/ca se, 1 qu aR t (c. 1 liteR) eacH CombiGuard™ BWS Blended Water System (iNcludes 50 gallON taNk, 1 MeMbRaNe & 3 FilteRs) FI-28727 CombiGuard™ BWS Replacement Filter Cartridge AMS-QT FI-29316 CombiGuard™ BWS Replacement Filter Cartridge SCLX2-Q FI-29317 CombiGuard™ BWS Replacement Prefilter Filter Cartridge CTO-Q FI-29318 CombiGuard™ 10 Triple-Guard Water Filtration System (F OR ea cH Ov eN , iNc lu de s 1 caRt Ri dg e) FI-23014 CombiGuard™ 10 Triple-Guard Replacement Filter (FO R eacH Ov eN) FI-26356 CombiGuard™ 20 Triple-Guard Water Filtration System (F OR sta ck ed uN it s, iN cl ud es 1 caR tR id ge ) FI-28728 CombiGuard™ 20 Triple-Guard Replacement Filter (FOR stacked uNits) FI-28744 Fry Basket, 12" X 2 0" (325mm x 530mm) BS-26730 Grilling Grate, 12" X 20" (325mm x 530mm) SH-26731 Poultry Roasting Rack: 6 POultRy caPacityFits iN Full-size PaN SH-23000
Scale Free™ (citRus based, NON-cOR ROsive del iMiN g PROduct) ce-278 89
ca se = FOuR 4- lb bO ttles; 4-lb bO ttle Ma kes 10 g al lO Ns
Service Start-Up Check sP ec iF y a s R eq ui Re d
av ai la bl e t HR OugH tH e a lt O-sH aaM t ecH t ea M s eR vi ce de Pa RtMeNt
Shelf, Stainless Steel Wire SH-2903
Stacking Kit, 4•10 o ve r QC2-3 o r QC2-20 w /O back sP la sH 5015781
Stand
st at iO NaRy wi tH si Ng le sH el F, He ig Ht 14-5/8" (37 1mm) 5014737 MO bi le wi tH si Ng le sH el F, He ig Ht 18-5/16" (464mm) 5014738 st at iO NaRy wi tH dO ub le sH el F, He ig Ht 35-5/8" (90 4mm) 5014985
st at iO NaRy wi tH si Ng le sH el F t O H Ol d 300-tH/iii O R 300-s
HeigHt 65-9/16 (1666mm) 5014986
Smoker wood chips bulk pack - 20 lb (9kg)
aP Pl e wc-22543
cH eR Ry wc-22541 Hi ck OR y wc-2829 Ma Pl e wc-22545
Six (6) Poultry Roasting Rack
(F it s i N F ul l-si ze Pa N) SH-23000
Fry Basket BS-26730
Grilling Grate SH-26731
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 7.
FOR AIR MOVEM ENT
FOR AIR MOVEM ENT
DIMENSIONS: H x W x D
EXTERIOR:
33-1/2" x 20-7/16" x 35-3/4" (850mm x 517mm x 906mm)
EXTERIOR WITH OPTIONAL HAND SPRAYER:
33-1/2" x 23-7/16" x 35-3/4" (850mm x 593mm x 906mm)
WEIGHT CAPACITY
CombiSmoker
®
NET 180 lbs (82 kg) FULL-SIZE PANS: 20" x 12" x 2-1/2" Four (4) Three (3) SHIP 310 lbs (141 kg) GN 1/1: 530 x 325 x 65mm Four (4) Three (3) CRATE DIMENSIONS: (L x W x H)
37" x 42" x 45"
(940mm x 1067mm x 1143mm)
HALF-SIZE SHEET PANS: 18" x 13" x 1" Eight (8) Six (6)
GN 1/2: 265 x 325 x 65mm Eight (8) Six (6)
48 lb (22 kg) MAXIMUM
VOLUME MAXIMUM: 30 quarts (38 liters)
ELECTRICAL
(DEDICATED CIRCUIT REQUIRED)
CombiSmoker
®
MODEL
VOLTAGE PH HZ AMPS kW AWG CORD & PLUG Additional kW
4•10
ES
i
208 1 60 22.5 4.68 NEMA L6-30P - US
ONLY
+ .52 kw
240 1 60 25.5 6.12 8
NO COR D OR PLU G
+ .65 kw
208 – 240 3 60 15.0 – 18.0 5.4 – 7.48 10
NO COR D OR PLU G
+ .52 kw
208 - 240 1 50 22.5 – 25.5 4.68 – 6.12 10
NO COR D OR PLU G
+ .52 kw
380 – 415 3 50/60 9.0 – 10.0 6.3 – 7.48 10
NO COR D OR PLU G
+ .52 kw
35-3/4" (906mm)
52-3/16" (1325mm)
23-7/16" (593mm)
27-1/2" (697mm)
33-1/2" (850mm)
4"
(102mm)
EXHAUST VENT
39-1/2" (1003mm)
20-7/16"
(517mm)
17-7/16" (442mm)
LH DOOR
20-13/16" (527mm)
35-3/4" (906mm)
RH DOOR
4-5/16" (109mm)
(50mm)
"
2
7-1/4" (182mm)
A
10-15/16" (278mm)
B
C
16-15/16" (430mm)
A=WATER INLET B=DRAIN C=ELECTRICAL Cord Length 208V, 1ph - 8 ft. (2438mm)
4•10es i
INSTALLATION REQUIREMENTS
Oven must be installed level.
• Hood installation is required.
Water supply shut off valve and back fl ow preventer when
required by local code.
WATER REQUIREMENTS WATER QUALITY MINIMUM STANDARDS
ONE (1) COLD WATER INLETS - DRINKING QUALITY ONE (1) WATER INLET: 3/4" G* LINE PRESSURE: 30 to 90 psi
2.8 to 6.2 bar
WATER DRAIN:
1-1/2" CONNECTION WITH A 2" MINIMUM AIR GAP INSTALLED AS CLOSE
TO THE OVEN AS POSSIBLE. MATERIALS MUST WITHSTAND TEMPERATURES UP TO
* An additional water supply
is required for the optional hand held spray hose.
200°F (93°C).
CLEARANCE REQUIREMENTS
LEFT: 4" (152mm) RECOMMENDED SERVICE ACCESS ON LEFT: 18” (457mm)
RIGHT: 4" (102mm) TOP: 20" (508mm)
BACK: 4" (102mm) BOTTOM: 4" (102mm)
CT EXPRESS SERIES • IN STALLAT IO N M ANUAL • MN -2 9805 • 8.
USING A WATER SUPPLY NOT MEETING ALTO-SHAAM’S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY. It is the responsibility of the puprchaser to ensure that incoming water supply
is compliant with the specifi cations listed through adequate treatment measures.
Installation of the CombiGuard™ Water Filtration System is recommended, but this system may not address all water quality issues present.
Contaminant
Free Chlorine
Hardness
Chloride
Alkalinity
Total Dissolved Solids (tds)
Inlet Water Requirements
Less than 0.1 ppm (mg/L) Less than 3 gpg (52 ppm) Less than30 ppm (mg/L)
7.0 to 8.5
pH
Less than 50 ppm (mg/L) Less than 12 ppm (mg/L)
Silica
Less than 60 ppm
(untreated water)
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