Alto Shaam CombiGuard 10 Installation Manual

ASCOMBIGUARD205
#6464•03/05
1.
®
CombiGuard
Triple-Guard Water Filtration System
& MAINTENANCE MANUAL
NOTICE TO INSTALLER:
DO NOT DISCARD THIS MANUAL AFTER INSTALLATION. This manual contains important operation, maintenance and precautionary information. Please present this manual to the user/operator/owner after installation.
Read this manual prior to installing the water filtration system to ensure proper installation and operation.
Installation must conform to all local and state plumbing regulations and codes.
Connect the system to the cold water supply only. The water temperature cannot exceed 100°F (28°C).
Do not use with water that is microbiologically unsafe or of unknown quality without adequately disinfecting before or after filtering through the CombiGuard System.
The CombiGuard Water Filtration System will perform as indicated with the water supply in
most areas; however, the water supply should be tested prior to installation to make
certain it meets the water criteria listed on the Combitherm specification sheet for the
oven model used. Contact Alto-Shaam service for recommendations if water does not meet published standards.
NOTICE TO USER/OPERATOR/OWNER:
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE FOR PARTS, MAINTENANCE, OR TROUBLE-SHOOTING. It is recommended that all personnel responsible for operation and
maintenance of this product read the precautions, operation, and maintenance sections of this manual.
INTRODUCTION:
The CombiGuard Triple-Guard Water Filtration System will provide optimum water characteristics to the cold water supply used in conjunction with gas or electric Combitherm
®
combination oven/steamers. Use of the filter system will result in improved operating efficiency, longer equipment life, and reduced maintenance requirements.
CombiGuard is manufactured with high quality, technologically advanced materials. Each filter system is quality-inspected and pressure-tested prior to shipment. Proper installation and routine maintenance will ensure trouble-free operation for years to come.
To obtain the maximum benefit from your filter system, follow the simple instructions for periodic maintenance located in this manual. Always refer to this manual when performing a routine filter change.
SYSTEM SPECIFICATIONS
MAXIMUM PRESSURE
: 125 psi (8.6 bar)
INLET/OUTLET CONNECTIONS: 3/4" NPT
MAXIMUM TEMPERATURE: 100°F (38°C)
MINIMUM TEMPERATURE: 35°F (2°C)
SERVICE FLOW RATE
: 1.5 gpm (6 lpm)
GALLON RATING: 15,000 gal (56,775 ltrs)
CAPACITY: Change the filter a minimum of every
six (6) months or change the filter when water is flowing through the filter system under normal operating conditions and the pressure gauge needle on the outlet gauge enters the “red zone.
Position the CombiGuard system in a suitable location. The direction of flow through the CombiGuard
unit is always left to right. Consider flow direction when determining installation location.
DO NOT mount the CombiGuard system near any source of heat.
DO NOT mount the system above any device or in any area that would be adversely affected by water.
CombiGuard Water Filtration System
INSTALLATION, OPERATION & MAINTENANCE MANUAL
ASCOMBIGUARD205
#6464•03/05
2.
INSTALLATION PRECAUTIONS:
DO NOT install the system on line pressure above
125 psi (8.6 bar).
DO NOT install system on HOT water line.
Failure to limit line temperature to 100°F (38°C)
may result in housing failure and damage.
DO NOT install the system backward with the feed
water line connected to the water outlet.
DO NOT use liquid pipe compounds for fitting
connections. USE 2 to 3 wraps of Teflon
®
tape.
DO NOT solder plumbing connections that are
attached to the filter housing or inlet valve. Inlet
valve and filter housing will be damaged by high
temperature.
DO NOT allow the system to freeze. Turn off
water supply to housing and drain housing if
temperature falls below 32°F (0°C).
DO NOT install system in direct sunlight or where
system is exposed to harsh chemicals such as a chemical feeder.
DO NOT install system in any area where it may
be struck by moving equipment, carts, mops, or any other item that may cause damage.
DO NOT install the system in any area difficult to
access for filter replacement.
DO NOT over-tighten fitting connections into inlet
valve or housing outlet.
IF water hammer is evident, install water hammer
arrestors before the CombiGuard System.
ALWAYS back up valves and fittings with a
wrench when installing a fitting in order to avoid turning the valve.
ALLOW A MINIMUM OF 3" (76mm) UNDER THE HOUSING TO PROVIDE SUFFICIENT CLEARANCE FOR FILTER REPLACEMENT.
INSTALLATION PROCEDURES:
1. Turn the Combitherm oven to be connected to the CombiGuard system to the OFF position.
2. Locate the water supply cut-off valve and turn to the OFF position.
3. Install a 3/4" (19mm) full-flow ball valve on the water supply side that will feed the Combi­Guard system along with unions to allow the CombiGuard system to be serviced.
4. Anchor the CombiGuard system on a wall stud or suitable mounting material spanning the wall studs.
5. Run a suitable line from the 3/4" full-flow ball valve at the tap water source to the inlet ball valve on the left side of the CombiGuard system. When connecting the feed water line, use 2 to 3 wraps of Teflon
® tape and brace the inlet ball
valve on the system with a wrench.
NOTE: DO NOT OVER-TIGHTEN CONNECTION
FITTING INTO BALL VALVE.
6. Connect a 3/4" supply tube from the outlet of the CombiGuard to the combi oven. NOTE: Limit line length between the outlet of the
CombiGuard and the combi oven to 20' (6,1m). Use copper or stainless steel tubing from the CombiGuard to the combi oven inlet and the water connection.
7. With the CombiGuard inlet closed, slowly open the 3/4" (19mm) full-flow valve at the tap water source. Check for leaks.
8. Before connecting the line to the equipment, hold the line in a clean bucket, a sink, or a drain. Open the system inlet feed valve and allow water to flush at the specified system flow rate for a period of two (2) minutes. Flushing the line removes air and any carbon particles. NOTE: The CombiGuard system does not require an activation for proper performance; however, flushing the line to remove air and carbon particles before connecting to the oven is highly recommended.
9. Make certain the end of the tubing to be connected to the combi oven is clean and sanitized.
10. After connecting the tubing to the combi oven, open all water supply valves and check for leaks.
11. If no leaks are found, engage power to the combi oven and check for normal operation.
12. Register the CombiGuard warranty by returning the enclosed warranty card.
SEE INSTALLATION DRAWING FOR DETAIL
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