Alto Shaam CC-72-BKR Service Manual

#884B • 5/06

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA

PHONE: [phone] • 800.558.8744 USA/CANADA FAX: [phone] • 800.329.8744 U.S.A. ONLY

WEBSITE: www.alto-shaam.com

PRINTED IN U. S .A .

®

Self-Serve Heated

Display Case

Models:

CC-72/BKR
CC-96/BKR

• INSTALLATION

• OPERATION

• MAINTENANCE

CC-96/BKR

#884b - CC-72/BKR and CC-96/BKR Display Units - Operation & Care Manual • 1

DELIVERY

This Alto-Shaam appliance has been

thoroughly tested and inspected to insure only the

highest quality unit is provided. Upon receipt,

check for any possible shipping damage and

report it at once to the delivering carrier. See

Transportation Damage and Claims section

located in this manual.

This appliance, complete with unattached

items and accessories, may have been delivered in

one or more packages. Check to ensure that all

standard items and options have been received

with each model as ordered.

Save all the information and instructions

packed with the appliance. Complete and return

the warranty card to the factory as soon as

possible to assure prompt service in the event of a

warranty parts and labor claim.

This manual must be read and understood by

all people using or installing the equipment

model. Contact the Alto-Shaam service

department if you have any questions concerning

installation, operation, or maintenance.

NOTE: All claims for warranty must include the

full model number and serial number of

the unit.

UNPACKING

1. Carefully remove the

appliance from the

carton or crate.

NOTE: Do not discard the

carton and other

packaging material

until you have

inspected the unit

for hidden damage

and tested it for

proper operation.

2. Read all instructions in this manual carefully

before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the

appliance and is to be provided to the owner

or manager of the business or to the person

responsible for training operators. Additional

manuals are available from the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging

materials, and accessories from the appliance

before connecting electrical power. Store any

accessories in a convenient place for future use.

®

®

®

#884b - CC-72/BKR and CC-96/BKR Display Units - Operation & Care Manual • 2

SAFETY PROCEDURES
AND PRECAUTIONS

Knowledge of proper procedures is essential to the

safe operation of electrically and/or gas energized

equipment. In accordance with generally accepted

product safety labeling guidelines for potential

hazards, the following signal words and symbols

may be used throughout this manual.

Used to indicate the
presence of a hazard that
will cause severe personal
injury, death, or substantial
property damage if the
warning included with this
symbol is ignored.

Used to indicate the
presence of a hazard that
can cause personal injury,
possible death, or major
property damage if the
warning included with this
symbol is ignored.

Used to indicate the
presence of a hazard that
can or will cause minor or
moderate personal injury
or property damage if the
warning included with this
symbol is ignored.

Used to indicate the
presence of a hazard that
can or will cause minor
personal injury, property
damage, or a potential
unsafe practice if the
warning included with this
symbol is ignored.

Used to notify personnel of

installation, operation, or

maintenance information that is

important but not hazard related.

1. This appliance is intended to cook, hold or

process foods for the purpose of human

consumption. No other use for this

appliance is authorized or recommended.

2. This appliance is intended for use in

commercial establishments where all

operators are familiar with the purpose,

limitations, and associated hazards of this

appliance. Operating instructions and

warnings must be read and understood by

all operators and users.

3. Any troubleshooting guides, component

views, and parts lists included in this manual

are for general reference only and are intended

for use by qualified technical personnel.

4. This manual should be considered a

permanent part of this appliance. This

manual and all supplied instructions,

diagrams, schematics, parts lists, notices, and

labels must remain with the appliance if the

item is sold or moved to another location.

NOTE:

#884b - CC-72/BKR and CC-96/BKR Display Units - Operation & Care Manual • 3

Setup

Locate the merchandiser indoors with a normal
room temperature of 68-70°F in an area where it will
not be affected by constant cool air current from air
conditioners, open doors and windows, etc.

The unit must not be installed in any area where it
will be affected by steam, grease, dripping water,
high temperatures, or any other severely adverse
conditions.

In order to maintain established National
Sanitation Foundation standards, all stationary floor
models must be sealed to the floor with a R.T.V. or
silastic meeting N.S.F. requirements or have 6"
(153mm) unobstructed clearance beneath the unit.
Warranty will become null and void if these directions
are not followed.

Before operating the unit, clean it with a clean,
damp cloth and mild soap solution. Glass cleaner can
be used on the glass.

Electrical Installation

Use a professional electrician or serviceman for
installation and service in accordance with national
codes. If necessary, a proper receptacle or outlet
configuration, as required for the unit, must be
installed by a licensed electrician in accordance with
applicable, local electrical codes. Remember to
position this unit so that the power supply cord is
easily accessible in case of an emergency.

An identification tag is permanently mounted

on cabinet.

SAMPLE

HEATED DISPLAY CASES

®

PH

®

PATENT NOS.

3521030
4595247

AT NO TIME SHOULD THE INTERIOR OR
EXTERIOR BE STEAM CLEANED, HOSED
DOWN, OR FLOODED WITH WATER OR
LIQUID SOLUTION OF ANY KIND. DO NOT
USE WATER JET TO CLEAN.

SEVERE DAMAGE OR ELECTRICAL HAZARD

COULD RESULT.

WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED.

TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.

IMPROPER INSTALLATION, ALTERATION,

ADJUSTMENT, SERVICE OR MAINTENANCE

COULD RESULT IN SEVERE INJURY, DEATH

OR CAUSE PROPERTY DAMAGE.

#884b - CC-72/BKR and CC-96/BKR Display Units - Operation & Care Manual • 4

INSTALLATION

OUTSIDE DIMENSIONS

CC-72/BKR

20"

(510mm)

30-1/4"

(768mm)

20-3/4"

(527mm)

15-1/8"

(384mm)

51-3/4" (1313mm)

36-3/8" (925mm)

Profile

Top View

Customer View

32-3/4" (831mm)

72" (1829mm)

51-3/4" (1313mm)

DESCRIPTION CC-72/BKR

CORIAN & BLACK PANEL KIT 5002706

SMALL WIRE GRID, STAINLESS STEEL SH-24144

LARGE WIRE GRID, STAINLESS STEEL SH-24145

OPTIONS AND ACCESSORIES

#884b - CC-72/BKR and CC-96/BKR Display Units - Operation & Care Manual • 5

INSTALLATION

OUTSIDE DIMENSIONS

CC-96/BKR

20"

(510mm)

30-1/4"

(768mm)

20-3/4"

(527mm)

15-1/8"

(384mm)

51-3/4" (1313mm)

36-3/8" (925mm)

Profile

96" (2438mm)

32-3/4" (831mm)51-3/4" (1313mm)

Top View

Customer View

DESCRIPTION CC-96/BKR

CORIAN & BLACK PANEL KIT 5002707

SMALL WIRE GRID, STAINLESS STEEL SH-24144

LARGE WIRE GRID, STAINLESS STEEL SH-24145

OPTIONS AND ACCESSORIES

Operational Procedures

1. INSERT WIRE SHELVES OR TILE INTO THE
DISPLAY CASE (OPTIONAL).

2. CHECK THAT BREAKER SWITCHES ARE “ON”.

The breaker switches are located on the control panel.

3. TURN UPPER AND LOWER DISPLAY LIGHTS

“ON” AND SET THE THERMOSTAT(s) AT
NUMBER “7 ” TO PREHEAT

.

Upper and lower lights will illuminate when light
switches are turned on. An indicator light will illuminate
when the thermostat(s) is turned "ON". The indicator(s)
will remain lit as long as the unit is preheating or calling
for heat. This unit should be preheated, at the number
"7" setting, for a minimum of 30-45

minutes before
loading the case with food. When preheating is
completed, the indicator light(s) will turn off. Preheat
the unit along with any empty serving pans or containers
which will be used to transfer hot foods for display.
NOTE: To ensure better life expectancy of the light
bulbs supplied with this unit, do not overtighten in their
receptacles.

4. LOAD PREPACKAGED HOT FOODS INTO THE
DISPLAY CASE.

The unit can be loaded from the front or back (control)
side. Before loading food into the case, use a pocket­type meat thermometer to make certain all products
have reached an internal temperature of 160° F (71°C)
or higher. If any food product is not at proper serving
temperature, use a Halo Heat® cooking and holding
oven or Combitherm® Oven to bring the product within
the correct temperature range

.

✔ Use hand protection when handling hot items.
✔ Do not stack food containers.
✔ Be certain only hot PREPACKAGED foods in

appropriate heat tested containers are used in this hot
display case.

5. RESET THERMOSTAT(S) AS NEEDED.

Since proper temperature range depends on the type of
products and the quantities being held, it is necessary to
periodically use a pocket thermometer to check each
item to make certain the correct temperatures are
being maintained. Local health regulations may vary
regarding minimum serving temperatures. Proper
internal product temperature range is usually 160°F
(71°C) or higher. Normally, this will require a
thermostat setting of “7” although a higher or lower
setting may sometimes be required. Self-service sections
always require a higher setting.

Note: The thermostat
for this unit has been factory set so that it will not
advance past the number 9.

General Holding Guidelines

Chefs, cooks and other specialized food service
personnel employ varied methods of cooking. Proper
holding temperatures for a specific food product must be
based on the moisture content of the product, product
density, volume, and proper serving temperatures. Safe
holding temperatures must also be correlated with
palatability in determining the length of holding time for a
specific product.

When product is removed from a high temperature
cooking environment for immediate transfer into equipment
with the lower temperature required for hot food holding,
condensation can form on the outside of the product and
on the inside of plastic containers used in self-service
applications. Allowing the product to release the initial
steam and heat produced by high temperature cooking can
alleviate this condition. To preserve the safety and quality
of freshly cooked foods, however, a maximum of 1 to 2
minutes must be the only time period allowed for the initial
heat to be released from the product.

This particular Alto-Shaam display case is is equipped
with thermostats indicating a range of between 1 and 10.

Note: The thermostat for this unit has been factory set
so that it will not advance past the number 9.

Use a
metal-stemmed thermometer to measure the internal
temperature of the product(s) being held. Adjust the
thermostat settings to achieve the best overall setting based
on internal product temperature.

HOLDING TEMPERATURE RANGE

MEAT FAHRENHEIT CELSIUS

BEEF ROAST — Rare 140°F60°C
BEEF ROAST — Med/Well Done 16 0° F71°C
BEEF BRISKET 160°— 175°F71°— 79°C
CORN BEEF 160°— 175°F71°— 79°C
PASTRAMI 160°— 175°F71°— 79°C
PRIME RIB — Rare 140°F60° C
STEAKS — Broiled/Fried 140°— 160°F60°— 71°C
RIBS — Beef or Pork 160°F71° C
VEAL 160°— 175°F71°— 79°C
HAM 160°— 175°F71°— 79°C
PORK 160°— 175°F71°— 79°C
LAMB 160°— 175°F71°— 79°C

POULTRY

CHICKEN — Fried/Baked 160°— 175° F71°— 79°C
DUCK 160°— 175° F71°— 79°C
TURKEY 160°— 175° F71°— 79°C
GENERAL 160°— 175° F71°— 79°C

FISH/SEAFOOD

FISH — Baked/Fried 160°— 175° F71°— 79°C
LOBSTER 160°— 175° F71°— 79°C
SHRIMP — Fried 160°— 175° F71°— 79°C

BAKED GOODS

BREADS/ROLLS 120°— 140° F49°— 60°C

MISCELLANEOUS

CASSEROLES 160°— 175° F71°— 79°C
DOUGH — Proofing 80°— 100° F27°— 38° C
EGGS —Fried 150°— 160° F66°— 71°C
FROZEN ENTREES 160°— 175° F71°— 79°C
HORS D'OEUVRES 160°— 180° F71°— 82°C
PASTA 160°— 180° F71°— 82°C
PIZZA 160°— 180° F71°— 82° C
POTATOES 180°F82° C
PLATED MEALS 180°F82° C
SAUCES 140°— 200° F60°— 93° C
SOUP 140°— 200°F60°— 93° C
VEGETABLES 160°— 175°F71°— 79° C

The holding temperatures listed are suggested guidelines only.

#884b - CC-72/BKR and CC-96/BKR Display Units - Operation & Care Manual • 6

OPERATION