Alto Shaam ASC-4G Operators Manual

Page 1
Convection Oven
Gas
Model:
ASC-4G
Electronic
Control
• INSTALLATION
• OPERATION
• MAINTENANCE
W164 N9221 Water Street • P.O. Box 450
Menomonee Falls, Wisconsin 53052-0450 U.S.A.
PHONE: 262.251.3800 • 800.558.8744 U.S.A. / CANADA
FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
printed in u.s.a.
Consult instructions
for operation and use.
MN-28663 (Rev 6) • 06/17
Page 2
Delivery.................................. 1
Unpacking ...............................1
Safety Procedures and Precautions............2
Installation
Site Installation .........................4
Clearance Requirements ..................4
Installation Requirements .................5
Leveling ...............................5
Dimension Drawings .....................5
Capacity............................... 5
Gas Specifications......................6-8
Electrical Connection ....................9
Ventilation ............................ 10
Stacking Instructions..................11-12
Oven Stand Assembly Option ............. 13
Operating Instructions
User Safety Information.................. 14
Options & Accessories .................. 14
Start-Up Operation ..................... 15
Electronic Control Operation and Features 16-19
Chef Operating Tips .................... 20
Care and Cleaning
Cleaning and Preventive Maintenance ...... 21
Protecting Stainless Steel Surfaces ........ 21
Cleaning Agents ....................... 21
Cleaning Materials......................21
Clean Daily............................ 22
Exterior .............................. 22
Motor Care............................ 22
Service
Troubleshooting Guide .................. 23
Full Assembly View ..................... 24
Electrical Chassis ...................... 25
Interior Oven Compartment View .......... 26
Motor ................................27
Door Package ......................... 28
Door Mechanism ....................... 29
Door Hardware ........................ 30
Leg Assembly ......................... 31
Wire Diagrams
Always refer to the wire diagram(s) included with the unit for most current version.
Warranty
Transportation Damage and Claims . Back Cover
Limited Warranty ................Back Cover
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN
Page 3
Delivery
before installing this appliance, using the appliance
CAUTION
C).
Unpacking
This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and
Claims section located in this manual.
This appliance, complete with unattached items and accessories, may be delivered in one or more packages. Ensure all standard items and options have been received with each model as ordered.
Save all the information packed with the appliance. Register online at www.alto-shaam.com to ensure prompt service in the event of a warranty parts and labor claim.
This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance.
1-800-558-8744; servicedept@alto-shaam.com
The serial number is required for all inquiries.
Always include both model and serial number(s) in any correspondence regarding the appliance.
Model: ______________________________________________
Serial number: ______________________________________________
Purchased from: ______________________________________________
Date installed: ____________________ Voltage: _____________
• Carefully remove the appliance from the carton or crate.
NOTICE: Do not discard the
carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.
• Read all instructions in this manual carefully
or performing routine maintenance. Following procedures other than those indicated in this guide to use and clean the appliance is considered inappropriate and may cause damage, injury or fatal accidents, in addition to invalidating the guarantee and relieving Alto-Shaam of all liability.
• DO NOT DISCARD THIS MANUAL. This manual is considered part of the appliance and is provided for the owner or manager of the business and for training personnel. Additional
manuals are available from the Alto-Shaam
Tech Team Service Department.
• Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
Appliance and accessories may be heavy. To prevent serious injury, always use a su icient number of trained and experienced workers when moving or leveling appliance and handling accessories.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 1
ENVIRONMENTAL CONDITIONS
• Operational Environmental Conditions
• Unit must acclimate to room temperature in the environment it is placed. 24 hours is recommended.
• Ambient temperature range of 60°F to 110°F (16°C to 43°
• Relative humidity of less than 95% non-condensation.
• Atmospheric pressure range of 50KPa to 106KPa.
Page 4
CAUTION
Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.
CAUTION
Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.
DANGER
Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
WARNING
Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.
This appliance is intended to cook, hold or process foods for the purpose of human consumption. No other use for this appliance is authorized and is therefore considered dangerous. The appliance must not be used to cook food containing flammable materials (such as food with alcohol). Substances with a low flash point can ignite spontaneously and cause a fire.
This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users. We recommend regular training of your staff to avoid the risk of accident or damage to the unit. Operators must also receive regular safety instructions.
Any trouble shooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified and trained technicians.
This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.
NOTICE: Used to notify personnel of
installation, operation, or maintenance information that is important but not hazard related.
Safety Procedures and Precautions
Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. The following hazard signal words and symbols may be used throughout this manual.
Used to indicate that referral to operating instructions is a mandatory action. If not followed the operator could suffer personal injury.
Used to indicate that referral to operating instructions is recommended to understand operation of equipment.
NOTICE: For equipment delivered for use in
any location regulated by the following directive: 2012/95/EC WEEE
DO NOT dispose of electrical or electronic equipment with other municipal waste.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 2
Page 5
Additional Safety Procedures
and Precautions
NEVER place objects near the oven exhaust vents.
sudden temperature change can damage the oven
To prevent serious injury, death or property
damage, your appliance should be inspected and serviced at least every twelve (12) months by an authorized service partner or trained technician.
ONLY allow an authorized service partner or
trained technician to service or to repair your appliance. Installation or repairs that are not performed by an authorized service partner or trained technician, or the use of non-factory authorized parts will void the warranty and relieve Alto-Shaam of all liability.
When working on this appliance, observe
precautions in the literature, on tags, on labels attached to or shipped with the appliance and other safety precautions that may apply.
If your gas appliance is installed under an exhaust hood, the hood must be switched ON when the oven is in use to avoid the build up of combustion gases. Failure to do so may result in serious injury, death or property damage.
This area is hot and could be a potential ignition source for a fire.
Do not allow objects to block or obstruct the area
below the oven base. This may result in fire, damage to the equipment or serious injury.
Do not use the attached hand-held hose to spray
anything other than the interior of the oven compartment.
If the appliance is installed on casters freedom of
movement of the appliance must be restricted so that utility connections (including gas, water, and electricity) cannot be damaged when the unit is moved. If the appliance is moved, make sure that all utility connections are properly disconnected. If the unit is returned to its original position, make sure that any retention devices and utility connections are properly connected.
ONLY use the appliance when it is stationary.
Mobile oven racks, mobile plate racks, transport trolleys, and appliances on casters can tip over when being moved over an uneven floor or threshold and cause serious injury.
ALWAYS apply caster brakes on mobile appliances
or accessories when these are not being moved. These items could move or roll on uneven floors and cause property damage or serious injury.
Do not use the attached hand-held hose on the
surface of a hot cooking compartment. The
interior. Allow the oven to cool to a minimum of 150°F (66°C). Failure to observe this precaution can void the warranty.
Be extremely careful when moving appliances
because the food trays may contain hot fluids that may spill, causing serious injury.
ALWAYS open the appliance door very slowly.
Escaping hot vapors or steam can cause serious injury or death.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 3
Page 6
INSTALLATION
WARNING
CAUTION
CAUTION
WARNING
The Alto-Shaam convection oven must be installed in a location that will permit the oven to function for its intended purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance.
1. Hood installation is required.
(
CH ECK LO CAL CO DES
.)
2. The oven must be installed on a stable and level surface. A non-combustible, heat resistant, and fireproof surface is highly recommended. If the oven is to be installed on a combustible surface, factory supplied legs or oven stand MUST be used.
3. DO NOT install this oven in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, etc.
4. This appliance must be kept free and clear of any combustible materials.
5. This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.
®
SITE INSTALLATION
WEIGHT
NE T
420 lb (191 kg)
SH IPP ING
465 lb (211 kg)
CR ATE
45" L X 53" W X 49" H
DI MEN SIO NS
: (1143mm x 1346mm x 1245mm)
MI NIM UM EN TRY CL EAR ANC E
31-1/2" (800mm)
UN CRA TED
DIMENSIONS
H x W x D:
EX TER IOR
: 58-1/2" x 38" x 44-1/2"
(1486mm x 964mm x 1130mm)
IN TER IOR
: 24" x 29-1/8" x 25"
(610mm x 740mm x 635mm)
MINIMUM CLEARANCE REQUIREMENTS
CO MBU STI BL E
SU RFA CES
NO N
-
CO MBU STI BL E
SU RFA CES
BA CK
0" (0mm) 0" ( 0mm)
LE FT SI DE
2" (51mm) 0" ( 0mm)
RI GHT SI DE
2" (51mm) 2" (51mm)
FR OM GR EAS E
PR ODU CIN G EQ UIP MEN T
6" (152mm) 6" (152mm)
EN TR Y CL EA RAN CE
:
31-1/2" (800mm)
UN CRA TED
RE COM MEN DE D
SE RVI CE
AC CES S
:
20" (508mm)
RI GHT CO NTR OL SI DE
Improper installation, alteration, adjustment, service, cleaning, or maintenance could result in property damage, severe injury, or death.
Read and understand the installation, operating and maintenance instructions thoroughly before installing, servicing, or operating this equipment.
Do not lift or move the oven by using the doors or the door handles.
To prevent personal injury or propertydamage:
Always use hand protection when
operating this appliance to avoid burns. Metal parts of this equipment become extremely hot when in operation.
To prevent personal injury, death or property damage:
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 4
Page 7
INSTALLATION
The oven must be mounted on the factory equipped oven legs or on an optional oven stand. Installation on a solid or concrete base that in any way restricts air flow may void the warranty.
All clearances for a proper ventilation air supply must be maintained to minimize fire hazard. Do not locate the oven immediately adjacent to any other heat-generating appliance.
A number of adjustments are associated with initial installation and start-up. Adjustments must be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, and gas pressure verification. The Platinum series oven burners are factory-adjusted with fixed air openings and require no field adjustment.
a spirit level. For ovens installed on a mobile stand,
NOTICE
CAUTION
30-5/8" (778mm)
44-1/2" (1130mm)
58-1/2" (1486mm)
31-15/16" (810mm)
38" (965mm)
25-11/16" (652mm)
3-5/16" (84,4mm)
29-1/8" (740mm)
1/2" GAS INLET 3-5/32" (80mm)
6-15/16" (176mm)
9-15/16" (252mm)
LINE CORD ENTRANCE
31-1/16" (789mm)
4" (102mm) 1/2" GAS INLET
EXHAUST VENT
CAVITY WIDTH
123°
129°
26-1/2" (673mm)
54-5/8" (1387mm)
3-11/16" (93mm)
LINE CORD ENTRANCE
12-15/16"
(329mm)
CORD LENGTH
9' (2,743mm)
INSTALLATION REQUIREMENTS
Inadequate ventilation, or failure to ensure an adequate air flow may result in high ambient temperatures at the rear of the appliance. High ambient temperatures can cause the thermal-overload protection device on the blower motor to trip resulting in severe damage to the blower motor.
INSTALLATION
Leveling
The oven should be leveled before the gas supply is connected. Level the oven from side-to-side and front-to-back with the use of
it is important that the floor surface be level due to the probability of frequent oven repositioning.
We recommend checking the level of the oven periodically to make certain the floor has not shifted or the oven moved.
NOTICE: Failure to properly level this oven can
cause improper function as a result of erratic burner combustion and will result in the uneven baking of products consisting of semi-liquid batter.
Appliance and accessories may be heavy. To prevent serious injury, always use a su icient number of trained and experienced workers when moving or leveling appliance and handling accessories.
Product/Pan Capacity
Twelve (12): 18" x 26" x 1" full-size sheet pans
6 chrome plated wire shelves with 2 removable side racks
72 lb (33 kg) maximum • 45 qts (43 liters)
and 12 shelf positions spaced at 1-3/4" (43mm)
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 5
MODEL ASC-4G
Electronic Control
Page 8
GAS SUPPLY & INSTALLATION
DANGER
GA S CON NEC TIO N:
CH ECK PL UMB ING C ODE S FOR PROP ER SU PPL Y LIN E SIZ ING TO AT TAI N B URN ER MA NIF OLD
GAS SUPPLY & INSTALLATION
GAS SPECIFICATIONS
INSTALLATION REQUIREMENTS
Connecting to the wrong gas supply could result in fire or an explosion causing severe injury and property damage.
NOTICE: If a flexible gas line is used, it must be AGA
approved, commercial type, and at least 1" I.D.
1/2" NPT
GAS PRESSURE CHART
The gas valve and burner have been fitted according to the gas type specified on the identification name plate.
TECHNICAL SPECIFICATIONS
Natural Gas
Min. connected pressure 7.0" W.C. 1.74 kPa
Max. connected pressure 14.0" W.C. 3.48 kPa
Orifi ce Size #31
Manifold pressure 5.0" W.C. 1.25 kPa
Gross thermal output
Propane Gas
Min. connected pressure 11.0" W.C. 2.74 kPa
Max. connected pressure 14.0" W.C. 3.48 kPa
Orifi ce Size 2.15mm
Manifold pressure 10.0" W.C. 2.49 kPa
Gross thermal output
50,000 Btu/hr
50,000 Btu/hr
WARNING
To prevent SERIOUS PERSONAL INJURY, installation of this appliance must conform to local, state, and national codes; the current edition of the American National Standard Z223.1, National Fuel Gas Code, and all local municipal building codes. In Canada, installation must be in accordance with Standard CAN/CSA B 149.1 and Installation Codes - Gas Burning Appliances, and local codes.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 6
Page 9
GAS SUPPLY & INSTALLATION
Gas Requirements
Gas Connection
Installation
WARNING
To prevent SERIOUS INJURY, DEATH, or PROPERTY DAMAGE:
Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a trained service technician qualified to work on gas appliances.
The gas inlet is located at the back of the oven. Code requires the installation of a manual gas shutoff valve to be installed in the gas line ahead of the oven. This oven is also equipped with fixed burner orifices determined by the elevation specified as the initial installation location.
The oven is furnished with a regulator integral to the operation of the gas solenoid valve and may not require an additional external regulator. To ensure safe and proper operation, the gas pressure regulator installed in the oven is required for use with both natural gas and propane. If the connected pressure exceeds
14.0" W.C. (3.48 kPa), a step-down regulator is required. A step-down regulator is not the responsibility of the manufacturer.
Use an approved pipe sealant at all connections. Do not use Teflon® tape. Gas supply connections and pipe joint compound must be resistant to the action of propane gases. Pipes must be clean, free of obstructions and pipe joint compound.
INCORRECT CORRECT
In the U.S.A., installation must conform to local
codes or, in the absence of local codes, with the current edition of the National Fuel Gas Code,
NFPA-54 and ANSI Z223.1-1980 (latest edition).
In Canada, installation must be in accordance with local codes, CAN/CGA-B149.1,
for Natural Gas Burning Appliances and Equipment (latest edition) or CAN/CGA-B149.2
Installation for Propane Burning Appliances and Equipment (latest edition).
The inlet supply line must be properly sized to accommodate all individual appliances simultaneously used on the same line but must never be smaller than 1/2" NPT.
A
B
C E
G
D F
H
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 7
GAS INTAKE
A-G Installation elbow
B Ball Valve
C-D Three-piece union fi tting
(minimum 1 per installation)
E-F End connector for the fl exible tube
H Marking line
Page 10
GAS SUPPLY & INSTALLATION
Gas Connection For Ovens On Casters
Leak Testing
WARNING
The oven must be supplied with a flexible connector that complies with The Standard for Connectors
for Movable Gas Appliances, ANSI Z21.69, CGA
6.16 and addenda Z21.69a (latest editions). A quick
disconnect device must be installed to comply with
The Standard for Quick Disconnect Devices for Use with Gas Fuel, ANSI Z21.41 and CAN1-6.9 (latest
editions). A flexible connector is not supplied by the factory.
Adequate means must be provided to limit the movement of the appliance. Limitation of movement must be made without depending on the connector, the quick disconnect device, or the associated piping designed to limit oven movement. Mounting holes for a restraining device are located on the lower back flange of the oven chassis.
CORRECT
RESTRAINT
Use a soap and water solution on all gas supply line connections.
Never use an open flame or other ignition sources to check for gas leakage. Failure to do so may cause a fire or explosion and result in serious injury or death.
Shut the gas supply OFF if it becomes necessary to disconnect the restraint. Reconnect the restraint immediately following the return of the oven to its original position. Turn the gas supply ON after the restraint has been reconnected.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 8
Page 11
ELECTRICAL CONNECTION
CAUTION
WARNING
VO LTA GE PH ASE CYC LE/ HZ AMP S KW
9' (2743mm) cord with plug included: NEMA 5-15P
This appliance is equipped with a three-prong
grounding plug. For your protection against shock
hazard this appliance should be plugged directly into
a properly grounded three-prong receptacle. Do not
cut or remove the grounding prong from this plug.
Plug the unit into a properly grounded receptacle
ONLY, positioning the unit so that the plug is easily
accessible in case of an emergency. Arcing will occur
when connecting or disconnecting the unit unless all
controls are in the OFF position.
Proper receptacle or outlet configuration or
permanent wiring for this unit must be installed by
a licensed electrician in accordance with applicable
local electrical codes.
INSTALLATION
Power source must match voltage identified on appliance rating tag. The rating tag provides essential technical information required for any appliance installation, maintenance or repairs. Do not remove, damage or modify the rating tag.
To prevent serious injury, death, or property damage:
All electrical connections must be made by a qualified and trained service technician in accordance with applicable electrical codes.
ELECTRICAL
This appliance must be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No.
70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.
CE-approved appliances include an equipotential-bonding terminal marked with the symbol shown on the le . Provisions for earthing are to be made in accordance with IEC:2010 60335-1 section 27 or local codes.
120 1 60 7.5 0.9
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 9
Page 12
INSTALLATION
WARNING
WARNING
VENTILATION
Failure to properly vent this appliance may cause SERIOUS INJURY, DEATH, or PROPERTY DAMAGE. The formation of volatile substances may cause suffocation, equipment damage, operational problems and unsatisfactory cooking performance as a consequence of improper venting and is not covered by your warranty.
Ventilation Hoods
Proper venting along with a sufficient quantity of make-up air is essential for proper oven operation. A mechanically driven, canopy exhaust hood is the preferred method of ventilation and must conform to local codes along with the current
version of NFPA-96 Vapor Removal from Cooking Equipment (latest edition). The oven hood must
extend 6" (152mm) beyond all sides of the oven.
The distance from the floor to the bottom edge of
the hood should be between 6' (1829mm) and
7' (2134mm).
A ventilation hood that supplies make-up air down the back vertical wall should be avoided since air currents can interfere with the oven flue exits. If such installation is unavoidable, an additional draft hood, specifically designed to deflect downdrafts, must be installed.
Ventilation hoods and exhaust systems shall be permitted to be used to vent appliances installed in commercial applications.
In accordance with NFPA 54 for the Commonwealth of Massachusetts only:
Where automatically operated appliances are vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust, provisions shall be made to allow the  ow of gas to the main burners only when the damper is open to a position to properly vent the appliance and when the power means of exhaust is in operation.
Direct Venting
When necessary, direct venting can be used in situations where space is limited or to help
offset the high cost of ventilation hoods.
To prevent SERIOUS INJURY, DEATH, or PROPERTY DAMAGE:
Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a trained service technician qualified to work on gas appliances.
Direct venting should be installed in compliance with local codes by a certified professional. In the absence of local codes, refer to National Fuel Code NFPA 54, ANSI Z223.1 (latest revision).
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 10
Page 13
CAUTION
STACKING KIT (5005783)
INSTALLATION
Stacking Instructions
A) Remove side panels. B) Knock out the mounting holes on top of
the intended bottom oven.
C) After legs or casters have been installed
on the bottom oven, place the upper oven on top of lower unit. Align.
D) Bolt at 1 and 2. E) Using mounting holes on bottom oven,
bolt at 4.
SIDE
PANEL
ITEM DESCRIPTION PART NO. QTY
1 BRACKET, ATTACHMENT, FSCO 1004369 2
2 SCREW, #10 SMS .5LG SC-26520 20
3 SCREW, HEX HEAD, 5/16-18X 1"LG SC-2191 2
4 5/16 FLAT WASHER WS-23725 2
5 WASHER, LOCK, 5/16 DIA. WS-2867 2
Note: Actual unit may be
MOUNTING
HOLES
different than shown.
2
Appliance and accessories may be heavy. To prevent serious injury, always use a su icient number of trained and experienced workers when moving or leveling appliance and handling accessories.
5
4
3
1
Rev 07/14
Part numbers and drawings are subject to change without notice.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 11
Page 14
INSTALLATION
STACKING, GAS PLUMBING & FLUE INTERCONNECT (5003788)
Assembly Instructions
1: Assemble plumbing items 3-4 and 6-8 as shown
2: Assemble items 1, 2 & 5 as shown
1
ITEM DESCRIPTION PART NO. QTY
1 OUTER FLUE BOX, DBL STACK 1004372 2
2 SCREW, #10 SMS .5LG SC-26520 24
3 ELBOW 90 DEG STREET 3/4" NPT EB-26489 1
4 FITTING, UNION 3/4" NPT FT-26488 1
5 CAP, FLUE BOX, DBL STACK 1004373 2
6 3/4" MANIFOLD PIPE PP-26529 1
7 FITTING, TEE 3/4" NPT FT-26487 1
8 3/4" MANIFOLD PIPE PP-26528 1
9* BUSHING BU-26440 2
* NOT SHOWN
Note: Actual unit may be different than shown.
2
3
4
5
6
7
8
Part numbers and drawings are subject to change without notice.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 12
Rev 07/14
Page 15
Oven Stand Assembly
Oven stand 5003489 shown
INSTALLATION
6
2
4
Part numbers and drawings are subject to change without notice.
1
2
9
7
3
*Not shown
2
Item Description Part No. Qty
1 Leg Support Assembly 5003488 2
2 Channel, Support 1004459 2
3 Leg LG22185 4
* Casters, Rigid CS25674 2
* Casters, Swivel W/Brake CS25675 2
4 Bracket, Stand 1004461 1
5 Bracket, Attachment 1004369 2
6 Channel, Back 1004460 1
7 Shelf, Stand 1004466 1
8 Rack, Oven Support SR26551 2
9 Oven Rack SH26795 6
10* Screws, 1/4-20 X 1/2 Hex Head SC22729 27
11* Nut, 1/4-20 Nylon Insert, 18-8 S/S NU23984 27
128 Lock Washer, 1/4" Stainless Steel WS2294 27
1
34-5/16" (876mm)
5
8
1
38" (956mm)
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 13
Page 16
OPERATING INSTRUCTIONS
TO VENT DIREC TLY TO OU TSIDE)
F OR C O RR EC TI O NA L FA CI LI T Y U SE
FOR MOBI LE ST ACK APPLIC ATIONS
CAUTION
DANGER
The Platinum Series gas convection oven is intended
your local gas supplier.
USER SAFETY INFORMATION
FACTORY INSTALLED OPTIONS
To prevent personal injury or propertydamage:
Always use hand protection when
operating this appliance to avoid burns. Metal parts of this equipment become extremely hot when in operation.
ACCESSORIES
for use in commercial establishments by qualified
operating personnel where all operators are familiar
with the purpose, limitations, and associated
hazards of this appliance. Operating instructions
and warnings must be read and understood by all
operators and users.
Instructions to be followed in the event the odor
of gas is detected should be posted in a prominent
location. Specific instructions are available from
Leg Kit (4)
Direct Vent Kit (
Increases height 8" (203mm)
Single oven 5003797
Stacked ovens
Stacking Hardware
See individual stacking combination specification sheets.
Security Device
Includes security back panel, door locking hasp, security screw package, security control cover.
Caster Set, 6" (152mm)
6" (152mm), with Bullet Feet 5003794
6" (152mm), with Seismic Feet 5003795
25" (635mm), with Seismic Feet
Rear Enclosure Panel, stainless steel 5005876
Shelf, Oven Rack
Interchangeable with cooling rack
Stand, Stainless Steel
Mobile with Cooling Racks & Casters 5003786
Stationary with Cooling Racks & Bullet Feet 5003489
Stationary with Cooling Racks & Seismic Feet
5012618
5020687
5003790
5003785
SH-26795
5003787
Before starting the appliance, make certain you do not detect the odor ofgas.
If you smell gas:
• Shut o the gas supply immediately.
• Do not attempt to light any appliance.
• Do not touch any electrical elements.
• Extinguish any open flame.
• Evacuate the area.
• Use a telephone outside the property and immediately contact your gas supplier.
• If unable to contact your as supplier, contact the fire department.
In the event of a power failure:
• Turn all switches off.
• Wait until power is restored before attempting to operate the oven.
NOTICE: If such an event has occurred, it is strongly
recommended that you ensure the food in the oven is safe for consumption according to local health regulations.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 14
Page 17
OPERATING INSTRUCTIONS
PO SITI ON
PO SITI ON
PO SITI ON
PO SITI ON
CAUTION
START-UP OPERATION
Before Initial Use:
Interior oven surfaces must be heated to remove surface oils and the accompanying odors produced during the first use of the oven.
Preheating:
Always preheat the oven for a minimum of 20 minutes before cooking product. Follow the operating instructions indicated on the next page of this manual.
Pan/Shelf Positions:
The oven includes 6 chrome plated wire shelves with two removable side racks and 12 shelf positions spaced at 1-3/4" (43mm).
1. Wipe all wire shelves, side racks, and the full oven interior with a clean, damp cloth.
2. Close the oven doors, press the power switch to the ON position, and set the thermostat to 300°F (149°C).
3. Allow the oven to cycle for approximately 2 hours, or until no odor is detected.
1. The best arrangement for broiling,
2
baking cookies and for other baked
4
goods under 2-1/2" (65mm) in height.
6
This arrangement can also be used as
8
the maximum capacity for reconstituting
12
frozen entrées.
2. General baking with the use of sheet pans
1
for products under 3-1/2" (89mm)
4
in height. Products include cakes, pies,
7
muffins, or extended dishes in
10
12" x 20" x 2-1/2" deep pans (530mm x 325mm x 65mm GN 1/1).
3. Ideal positions for baking bread,
1
meringue, or extended dishes and roasts
5
in pans not to exceed 5-1/2" (140mm)
9
in height.
4. Arrangement necessary for roasting
1
whole turkey or roasts up to 7" (178mm)
6
in height.
To prevent personal injury or propertydamage:
Always use hand protection when
operating this appliance to avoid burns. Metal parts of this equipment become extremely hot when in operation.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 15
Page 18
OPERATING INSTRUCTIONS
CONTROL
IDENTIFICATION
1 PREHEAT INDICATOR 2 READY INDICATOR 3 LED DISPLAY 4 UP/DOWN ARROWS 5 COOK INDICATOR 6 TEMPERATURE INDICATOR 7 PROBE INDICATOR 8 PRESET LOCK INDICATOR 9 COOK 10 PROBE
1
3
5 6
9
11
13
2
4
7 8
10
2
1
11 TIME 12 PRESET LOCK 13 START/STOP 14 PRESETS 15 CANCEL 16 FAN SPEED 17 COOL DOWN 18 MAIN POWER SWITCH
14
16
1
8
15
17
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 16
Page 19
OPERATING INSTRUCTIONS
ELECTRONIC CONTROL OPERATION
A. Push MAIN POWER SWITCH
• The DISPLAY
(3)
will alternate between
(18)
ON.
last cook set temperature and actual cavity temperature.
• The oven will preheat to previous cook
temperature, and the PREHEAT
(1)
indicator
will illuminate.
To terminate procedure,
push START/STOP
(13)
button twice.
B. If the previous cook cycle is acceptable,
proceed to step C.
To cook by time:*
(11)
(9)
.
.
• Push COOK
• Push TIME
• Confirm fan speed.
• Adjust the cooking temperature with the
UP/DOWN
(4)
arrows.
To cook by probe (optional):*
• Push COOK
• Push PROBE
(9)
.
(11)
.
• Confirm fan speed.
• Adjust the cooking temperature with the UP/DOWN
(4)
arrows.
C. When the cook preheat temperature has
been reached:
• The START/STOP INDICATOR
(13)
(2)
will flash.
button and READY
• The control will produce an audible beep every
30 seconds.
Load product in a timely manner.
To cook by time:
• When cooking by TIME
DISPLAY
(3)
will alternate between cook
(11)
, the
temperature and remaining cooking time.
To cook by probe (optional):
• If cooking by probe, remove probe from
its bracket, wipe the probe tip with a disposable alcohol pad and properly insert probe into product.
• When cooking by PROBE DISPLAY
(3)
will alternate between cook
(11)
, the
temperature, probe temperature, and elapsed time.
Close the oven door — push
START/STOP
(13)
button.
After cook cycle is complete and product
is ready:
(3)
• The DISPLAY
• The START/STOP
INDICATOR
will indicate “DONE”.
(13)
button and READY
(2)
will flash.
• The control will produce an audible beep
every 30 seconds.
Remove product promptly to avoid
overcooking.
To terminate procedure,
push START/STOP
(13)
button twice.
D. Cooling the oven:
Open door.
(17)
Push COOL DOWN
button.
Cool continuously*
• Fan will run continuously.
• Shut off power to terminate.
Set cool down temperature*
• Set desired cool down temperature with
UP/DOWN
(4)
arrows. The cool down
temperature ranges from 80°F-450°F (27°C-232°C).
• Fan will run continuously.
• When the desired cool down temperature is
(3)
reached, DISPLAY
START/STOP
(13)
button will stop the fan and
terminate the COOL DOWN
will indicate "DONE".
(17)
feature.
* If more than 5 seconds elapse before a decision is made,
the mode buon must be pushed again to continue.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 17
E. At the end of the day, shut off oven power
before leaving the premises.
Page 20
OPERATING INSTRUCTIONS
MENU PRESETS
Programming
This Alto-Shaam electronic convection oven allows the operator to program up to seven cooking procedures. Each cooking program entered can be preset in any program function to cook by time (or probe, if a probe is included on the oven). Cooking programs are stored and recalled with the PRESET through 7.
Push the MAIN POWER SWITCH
• The DISPLAY
temperature and actual cavity temperature. The oven will begin preheating and the PREHEAT fan will operate at high speed “FnHi”.
Push and hold selected PRESET (1 through 7) for 4 seconds.
• A beep sounds.
• The numbered button indicator light will illuminate.
The programmed procedure is now stored in memory for the specific number button selected. To lock a PRESET
PRESET LOCK PRESET LOCK
At this point, push START/STOP
PRESET
(14)
(3)
will alternate between last cook set
fol low ins tructions l isted o n t he
pre vious p ages of th is manu al.
(12)
simultaneously with up arrow. To unlock, push
(12)
simultaneously with the down arrow.
in case of a power outage.
(18)
(1)
(14)
buttons labeled 1
ON.
indicator will illuminate. The
(14)
(1 through 7), push
(13)
twice. This will protect the
1
3
5 6
9
11
13
2
4
7 8
10
2
1
Important
After programming a specific product into memory of a preset, it is very important to make a written permanent record of the product and the program letter assigned.
Erasing A Program
To erase a program, the oven must be in the preheat mode. The oven cannot be running a preset menu program.
• When the oven is in the preheat mode, push and hold both the
CANCEL
button to be erased. Hold both buttons until the oven beeps for one second and the program's indicator light goes out. This indicates the program has been erased.
Cook — Using Preset Menu Buttons
• Push desired PRESET
• The oven will beep when the preheat temperature has been reached.
• Load food inside the oven. If cooking by probe, remove probe from
its bracket, wipe the tip with a disposable alcohol pad and insert probe properly into product.
• Close the oven door.
• Push START
NOTICE: • If the oven temperature is higher than the PRESET
• Time and T emperature have been programmed
(15)
button and the appropriate number PRESET
(14)
(1 through 7). Preheat will begin.
(13)
.
program, utilize the COOL DOWN mode.
in PRESET -- they cannot be adjusted during the PRESET cooking cycle.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 18
(14)
14
16
1
8
15
17
Page 21
OPERATING INSTRUCTIONS
Stop an Operation:
Push START/STOP in a power-on state, and the operation will be cancelled. Push COOK
(13)
button. The oven will remain
(9)
to set procedure again.
Adding product after Start:
If the door is opened during cook cycle, the heater, fan, and timer will disengage. “Door” will illuminate in the display. The timer will be held to the last value at the point of interruption. The oven will continue operation from the point of interruption when the door is closed.
Arrows:
COOK
(9)
and PROBE
can be adjusted by pushing the up/down arrows. Pushing and releasing the arrow button will change the setting in increments of one. To change a setting more rapidly, push and hold the up/down arrows. Once the setting reaches a number divisible by 10, it will begin to increase in increments of 10.
The TIME
(11)
setting is adjusted in increments of 1 minute by pushing the arrow buttons. To make adjustment in steps of 10 minutes, push and hold the arrow button. Once the setting reaches a number divisible by 10, it will begin to increase in increments of 10.
(10)
temperature settings
To Run Oven Continuously at a Set Temperature:
Set COOK "--:--". The oven will run continuously at that set temperature. The display will alternate between the set temperature and "--:--", signifying continuous cooking. The operator is then responsible for timing the cooking loads. To disengage, push
START/STOP
(9)
temperature, set TIME
(13)
.
(11)
to
Fan Speed:
The fan speed can be adjusted to high or low during any PREHEAT
PRESETS
(1)
or COOK
(12)
). When high speed is selected, the
underscore bar below the FAN SPEED illuminate. The display will indicate “FnHi”. When low speed is selected, the underscore bar below the
FAN SPEED
(16)
button will not be illuminated. The
display will indicate “FnLo”.
NOTE: The time and temperature can be adjusted
during the cooking mode, unless a preset program is used.
(9)
cycle (including
(16)
button will
Probe Usage:
When the oven probe remains inserted in the probe bracket, the LED temperature display will indicate the ambient air temperature inside the oven. To use the probe for cooking remove it from the bracket and wipe the full length of the metal probe with a disposable alcohol pad to clean and sanitize before using.
Only the tip of the probe senses the internal product temperature; therefore, it is important the tip be placed correctly in the product for internal temperature accuracy. Push the probe tip halfway into the product, positioning the tip at the center of the food mass. When inserting the probe into solid foods, such as meat roast or poultry breasts, push the probe in from a straight downward position or in from the side to the center position. If placing into a semi-liquid or liquid product, the probe cable must be secured to keep the probe positioned properly. Do not let the probe tip touch the edges, bottom or side of a container. Tape the probe cable to the lip or edge of the container.
NOTICE: When cooking by probe, insert the probe
into the raw product after the oven has been preheated.
Wait one full minute to allow the probe temperature to decrease to the internal temperature of the product. Push the start button to begin the cooking process after this probe temperature adjustment period. A false probe reading of the internal product temperature will cause the oven to default to a holding temperature.
Probe Calibration:
1. To verify product probe calibration, place the probe in a warm glass of water along with a quality independent digital thermometer and push the probe button for two (2) seconds to display the probes actual temperature. Compare readings.
2. If calibration is required, push the probe button for eight (8) seconds until the unit beeps twice and the probe offset is displayed. Adjust the probe offset to match the difference between the independent probe temperature and the control probe temperature by pushing the up or down arrows to increase or decrease the offset.
3. Repeat steps 1 and 2 to verify the probe calibration as necessary.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 19
Page 22
CHEF OPERATING TIPS
The Alto-Shaam convection oven will provide the best results and longest possible service with the utilization of the following suggestions and guidelines.
NOTICE: Moisture will escape around the doors when baking products with a heavy moisture
content such as chicken, potatoes, etc. This is a normal operating condition.
1. Thoroughly preheat the oven for approximately
20 minutes before use.
2. As a general rule, the cooking temperature can
be set lower than the temperature used in a conventional oven. Cooking time may also be shorter. It is suggested the first batch of each product prepared be monitored closely to check for variances.
3. Maintain a record of the temperatures, times, and
load capacities established for products cooked on a regular basis since they will be the same or similar for succeeding loads.
4. When practical, start cooking the lowest
temperature products first and gradually work up to products with a higher cooking temperature.
5. If the cooking temperature setting for the
previous product is more than 10°F (5°C to 6°C) higher than the temperature needed for the next load, use the FAN COOL DOWN feature to decrease the oven temperature before setting the oven to a lower temperature.
6. Work as quickly as possible when loading the oven
to prevent heat loss.
7. When the audible signal indicates the time has
expired, remove the food product from the oven as quickly as possible to avoid overcooking.
8. Pans should be centered between side racks and
each shelf should be loaded evenly to allow proper air circulation within the oven compartment.
9. To ensure even cooking when baking, weigh or
measure the product in each pan.
10. When cooking six pans of product, start from the
top of the oven and use side rack positions 2, 4, 6, 8, 10, and 12.
11. Do not overload the oven. A maximum 6 sheet pan
capacity is suggested for most items such as cakes, cookies, rolls, etc. A maximum of 12 sheet pans may be used for items such as fish sticks, chicken nuggets, and hamburgers. It will be necessary to adjust cooking times accordingly. Refer to product/pan capacities indicated in this manual.
12. To obtain an evenly baked product, muffin pans
should be placed in the oven with the short side of each pan facing the front of the oven.
13. When rethermalizing frozen casseroles, preheat
the oven 100°F (38°C) over the suggested temperature to compensate for the introduction of a large quantity of frozen product into the oven compartment. Reset the thermostat to the correct cooking temperature after the oven is loaded.
14. Use a pan extender or 2" (51mm) deep, 18" x 26",
pan for batter-type products that weigh more than 8 lbs (3 to 4 kg), i.e. pineapple upside-down cake.
15. To avoid obstructing airflow that would result
in uneven cooking results, never place anything directly on the bottom of the oven cavity.
Cooking Guidelines
Food Temperature
Cakes, Sheet 325°F 163°C 25
Chicken pieces
(30 BREASTS & THIGHS, 25 LEGS & WINGS)
Chicken halves 400°F 204°C 40 Muffi ns 325°F 163°C 13-15
Beef patties 400°F 204°C 8 Pies, Frozen 325°F 163°C 40
Bacon 350°F 177°C 16 Pizzas, Individual 325°F 163°C 15
Fish, frozen
Macaroni & Cheese
(FROZEN, 1 PAN)
(5 OZ.) 350°F 177°C 15 Potatoes, Baked 350°F 177°C 50
AT THE END OF THE DAY,
UTILIZE THE COOL-DOWN MODE
AND OPEN THE OVEN DOORS.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 20
400°F 204°C 25
350°F 177°C 50
Time
(Minutes)
Food Temperature
Macaroni & Cheese
(FROZEN, FULL OVEN)
Macaroni & Cheese (REFRIGERATED)
Sandwiches, Grilled Cheese 400°F 204°C 4-6
Tater tots 450°F 232°C 10
350°F 177°C 90
350°F 177°C 30
Do not place anything directly
on the bottom of the oven cavity.
Time
(Minutes)
Page 23
CARE AND CLEANING
Protecting Stainless Steel Surfaces
Cleaning Agents
NOTICE
WARNING
To prevent serious personal injury, death, or property damage:
The appliance must be cleaned thoroughly to avoid deposits of grease and or food residue inside the appliance that may catch fire. If fat deposits and/or food waste inside the appliance ignite, shut down the appliance immediately and keep the appliance door closed to extinguish the fire. If further extinguishing is required, disconnect the appliance from the main power and use a fire extinguisher (do not use water to extinguish a grease fire!). Failure to clean the appliance properly invalidates the warranty and relieves Alto-Shaam of all liability.
It is important to guard against corrosion
in the care of stainless steel
surfaces. Harsh, corrosive,
or inappropriate chemicals can completely destroy the
protective surface layer of stainless steel. Abrasive pads,
steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion. Even water, particularly hard water that contains high to moderate concentrations of chloride, will cause oxidation and pitting that result in rust and corrosion. In addition, many acidic foods spilled and le to remain on metal surfaces are contributing factors that will corrode surfaces.
Proper cleaning agents, materials, and methods are vital to maintaining the appearance and life of this appliance. Spilled foods should be removed and the area wiped as soon as possible but at the very least, a minimum of once per day. Always thoroughly rinse surfaces a er using a cleaning agent and wipe standing water as quickly as possible a er rinsing.
Use non-abrasive cleaning products designed for use on stainless steel surfaces. Cleaning agents must be chloride-free compounds and must not contain quaternary salts. Never use hydrochloric acid (muriatic acid) on stainless steel surfaces. Failure to observe this precaution will void the warranty. Always use the proper cleaning agent at the manufacturer's recommended strength. Contact your local cleaning supplier for productrecommendations.
Cleaning Materials
Cleaning can usually be accomplished with the proper cleaning agent and a so , clean cloth. When more aggressive methods are needed, use a non­abrasive scouring pad on dif cult areas and make certain to scrub with the visible grain of surface metal to avoid surface scratches. Never use wire brushes, metal scouring pads, or scrapers to remove food residue. Failure to observe this precaution will void the warranty.
a
r
p
c
s
e
o
N
To protect stainless steel surfaces,
r
s
completely avoid the use of abrasive cleaning compounds, chloride based cleaners, or cleaners containing
b
e
r
r
u
i
w
o
N
quaternary salts. Never use hydrochloric
s
h
e
acid (muriatic acid) on stainless steel.
s
Never use wire brushes, metal scouring
pads or scrapers.
e
l
e
p
t
a
s
d
o
N
s
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 21
Page 24
CARE AND CLEANING
with a clean cloth or air dry. Leave doors open until
WARNING
WARNING
To prevent serious personal injury, death, or property damage:
Do not steam clean, hose down or flood the interior or exterior with water or liquid solution of any kind. Do not use water jet toclean. Failure to observe this precaution will void the warranty.
The oven is fabricated with an easy to clean porcelain enamel interior or an optional stainless steel interior.
NOTICE: Always allow the oven to cool before
cleaning. If the oven is hot, allow the interior surfaces to become cool to the touch by opening the oven doors and engaging the cool down function.
Do not use abrasive cleaning compounds.
Completely avoid the use of abrasive cleaning compounds, chloride-based cleaners, or cleaners containing quaternary salts. To protect metal  nish on stainless steel, never use hydrochloric acid (muriatic acid).
Clean The Oven On A Daily Basis
1. A er the oven has cooled, remove all detachable items such as wire shelves, side racks, and drip pan. Clean these items separately.
2. Remove any food scraps from shelves, shelf supports, and blower fan wheel. Convection baf e openings must be kept clear of food scraps and grease.
To prevent serious injury, death, or property damage, always disconnect the appliance from the power source before cleaning orservicing.
6. Wipe door gaskets thoroughly since these areas harbor food debris and grease.
7. Rinse surfaces by wiping with a clean cloth or sponge and clean warm water.
8. Remove excess water with a sponge and wipe dry
interior is completely dry. Replace side racks and shelves.
Always follow appropriate state or local health (hygiene) regulations regarding all applicable cleaning and sanitation requirements for food service equipment.
Exterior
To help maintain the protective  lm coating on polished stainless steel, clean the exterior of the cabinet with a cleaner recommended for stainless steel surfaces. Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel.
Wipe control panel, door vents and door handles, thoroughly since these areas harbor food debris.
Clean exterior glass surfaces with a commercial window cleaner.
Do not use abrasive cleaning compounds
3. Wipe the interior metal surfaces of the oven with a paper towel to remove any remaining food debris.
4. Clean interior with a damp cloth or sponge and any good commercial detergent at the recommended strength.
5. For baked-on food deposits, use a non-caustic and non-toxic commercial oven cleaner appropriate for the interior oven surface of your oven. Follow the product manufacturer's instructions carefully for the use of this product. Any commercial oven cleaner must be approved for use on food contact areas. Remove soil with the use of a plastic scouringpad.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 22
M
otor Care
The convection oven motor contains self-lubricating, sealed ball bearings and is generally maintenance-free. During operation, the interior of the motor is cooled by air  owing into the rear of the motor case. This is a general operating feature when proper clearances have been allowed.
At the end of the day, utilize the cool-down mode
and open the oven doors.
Page 25
TROUBLESHOOTING GUIDE
Code Description Possible Cause s
E-10 Cavity air sensor shorted
E-11 Cavity air sensor open
E-20
E-21
E-30 Under temperature
E-31 Over temperature
E-32
E-38 Internal software error
E-39 Sensor error
E-50 Temp. measurement error
E-51 Temp. measurement error
E-60 Real time clock error
E-61 Real time clock error
E-64 Clock is not oscillating
E-70
E-78 Voltage low
E-79 Voltage high
E-80 EEPROM Error
E-81 EEPROM Error
E-82 EEPROM Error
E-83 EEPROM Error
E-85 EEPROM Error
E-86 EEPROM Error
E-87 EEPROM Error
E-88 EEPROM Error
E-90 Button stuck
E-91 Input failure
E-dS Datakey error
E-dT Datakey error
E-dU Datakey unplugged
dLto Datalogger has timed out
dLSD Micro SD card not plugged in
Product probe is shorted
Oven will cook in time only
Product probe is open
Oven will cook in time only
Safety switch open (Aux hi-limit switch)
Configuration connector error (DIP switch)
NOTE: If in doubt, always cycle the power to the control and contact factory if the problem persists.
Cavity air sensor reading < 5°F (-15°C). Verify sensor integrity.
Cavity air sensor reading > 517°F (269°C). Verify sensor integrity.
Product probe reading < 5°F (-15°C). Verify sensor integrity.
Product Probe reading > 517°F (269°C). Verify sensor integrity.
Unit has been more than 25°F (14°C) below set point for longer than 90 minutes. Unit has been more than 60°F (33°C) above the maximum set-point for longer than 3
minutes. Holding Cabinets with this error code are more than 145°F (81°C) above the maximum set-point.
Contact factory.
Contact factory.
Contact factory.
Contact factory.
Contact factory.
Data set to factory default. Ensure that date and time are correct if applicable.
Contact factory.
Contact factory.
Refer to wiring diagram for the particular model and ensure dip switches on the control match the settings called out on the WD. If the dip switch settings are correct according to the print replace the control.
Voltage below 90 VAC on a 125 VAC unit, or below 190 VAC on a 208-240 VAC unit. Correct voltage.
Voltage over 135 VAC on a 125 VAC unit, or over 250 VAC on a 208-240 VAC unit. Correct voltage.
Ensure that all temperatures and times are properly set. Contact factory if problem persists.
Contact factory.
Contact factory.
Contact factory.
All timers, if previously on, are now off. Possible bad EEPROM.
Stored HACCP memory corrupted. HACCP Address reset to 1. Possible bad EEPROM. Contact factory if problem persists.
Stored offsets corrupted. Offsets reset to 0. Control may need a recalibration. Possible bad EEPROM. Contact factory if problem persists.
All timer set-points are reset to 1 minute. Timers, if previously on, are now off. Possible bad EEPROM.
A button has been held down for > 60 seconds. Adjust control. Error will reset when the problem has been resolved.
Contact factory.
Datakey digital signature incompatible. Cycle power, and install compatible Datakey if error persists.
Datakey incompatible with control. Install compatible Datakey.
Install Datakey and cycle power to control to clear error.
Cycle power. Contact factory if error persists.
Plug in SD card and cycle power. Contact factory if error persists.
SERVICE
Part numbers and drawings are subject to change without notice.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 23
Page 26
SERVICE
FULL ASSEMBLY - ASC-4G
9 CONTROL
ASSEMBLY
9C
9D
SERVICE
19
2B
9H
9J
1
9I
9E
9F
9G
2A
3
18
17
15
16
4
5
6
7
8
9B
9A
10
14
13
12
11
15
24
16
17
23
ITEM DESCRIPTION PART NO. QTY
1 LATCH LT-26976 2
2A DOOR ASSEMBLY, LH WINDOW DR-27850 1
2B DOOR ASSEMBLY, LH SOLID DR-36068 1
3 SIDE RACK SR-26396 2
ITEM DESCRIPTION PART NO. QTY
10 IGNITION CONTROL W/ SENSOR 5010046 1
11 SOLENOIDS VALVES VA-28189 2
12 CORD CD-34094 1
13 ELEC CHASSIS ASSY
4 OVEN RACK SH-26795 6
5 GASKET
6 LEG
7 DOOR ASSEMBLY, RH DR-27849 1
8 SWITCH, POWER SW-34101 1
9A PANEL OVERLAY PE-26977 1
9B CONTROL 5005350 1
9C NUT, #8-32 UNC KEPS ZP NU-26526 4
9D ASSEMBLY, CONTROLS, ELECTRIC FW-37114 1
9E CONNECTOR, 7 PIN CR-33761 1
9F CONNECTOR, 6 PIN CR-33762 1
top/bottoM 1000605 2
side 1000605 2
see pg 13 4
14 HIGH LIMIT SW-34150 1
15 BOARD, POWER SUPPLY, 12V 50W BA-36144 1
16 LIGHT RELAY, IGNITION RELAY RL-33930 2
17 MOTOR RELAY, POWER RL-34434 1
18 PANEL OUTER, RH 1006671 1
19 PANEL OUTER, TOP AND LH 1006623 1
20* PANEL, LOUVERED ACCESS 1006672 1
21* COVER, BOTTOM 1006678 1
22* FAN, BOX 3"
9G CONNECTORY, 8 PIN CR-33719 1
9H BEEPER, SOLID STATE, 1.5-20V BP-3567 1
9I CONNECTOR, 10 PIN, PLUGGABLE CR-33717 1
23 BRACKET, MOUNTING 1006660 1
24 SCREW 6-32 x 1/4" PAN HD SC-22500 8
9J CONNECTOR, 4 PIN CR-33763 1
Part numbers and drawings are subject to change without notice.
chassis assy next page 1
TERMINAL BLOCK-1, TB-2, TB-3 TM-34307 6
TERMINAL BLOCK-4 TM-34308 4
TERMINAL BLOCK-5 TM-34306 1
34cFM, 125V, 50-60hz FA-3973 1
FAN, BOX 4-11/16"
70cFM, 125V, 50-60hz FA-3599 1
*Not Shown
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 24
Page 27
ELECTRICAL CHASSIS ASSEMBLY - ASC-4G 120V 1PH
SERVICE
13
2
3
15
11
1
12
20
22
ITEM DESCRIPTION PART NO. QTY
1 WELD, ASSY, ELEC CHAS BRACKET 1015418 1
2 CONTROL MODULE CC-34088 1
3 CONNECTOR CR-34559 2
4 FUSE HOLDER, 3 BANK FU-34770 1
5 FUSE, 15 AMP FU-34772 1
6 FUSE, 30 AMP FU-34773 1
7 FUSE, 8 AMP FU-35475 1
8 HOLDER, 1/2", OD PIPE HL-27774 8
9 LABEL, FUSE REPLACEMENT LA-36711 1
10 NUT, 10-32 UNF HEX MS, 18-8 SST NU-2215 2
11 RELAY, POWER, DPDT, 30A, 12VDC, 277VA RL-36452 1
12 RELAY, POWER, DPDT, 30A, 12VDC, 277VA RL-37113 1
13 SCREW, 8-32 x 5/8" PAN SC-2077 2
14 SCREW, 8-32 x 1/4" PHIL SC-2459 8
15 SCREW, 8-32 x 1/4" TRH SC-2459 4
16 SPACER SP-26418 2
17 TERMINAL BLOCK TM-3779 2
18 PARTITION TM-3785 3
19 TERMINAL, GROUND TM-3932 1
20 TERMINAL, SCREWLESS END TM-34305 2
21 TERMINAL, GROUND, 6mm, SPRING TM-34306 1
22 TERMINAL, 6mm, ORANGE, SPRING TM-34307 6
23 TERMINAL, 6mm, BLUE, SPRING TM-34308 4
24 TERMINAL, END SECTION, SPRING TM-34309 5
25 WASHER, #8, LOCK WASHER WS-27045 8
26 WASHER, #10 EXT LOCK WS-29007 2
27* CONNECTOR, DUAL SPADE, 1/4" CR-3849 1
*Not Shown
Part numbers and drawings are subject to change without notice.
6
23
24
5
21
7
17
19
20
18
4
9
26
10
25
8
16
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 25
Page 28
SERVICE
WARNING
WARNING
INTERIOR OVEN COMPARTMENT
4
1A
3
2
2
1B
ITEM DESCRIPTION PART NO. QTY
1A DOOR ASSEMBLY, LEFT HAND WINDOW DR-27850 1
1B DOOR ASSEMBLY, LEFT HAND SOLID DR-36068 1
2 DOOR ASSEMBLY, RIGHT HAND DR-27849 1
3 HEAT BOX 5013197 1
4 BAFFLE, REAR 1004114 1
To prevent SERIOUS INJURY, DEATH, or PROPERTY DAMAGE:
Installation, air adjustment and/or service work must be in accordance with all local
Part numbers and drawings are subject to change without notice.
codes and must be performed by a trained service technician qualified to work on gas appliances.
To prevent serious injury, death, or property damage, always disconnect the appliance from the power source before cleaning orservicing.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 26
Page 29
MOTOR
5a
5b
SERVICE
5c
4
3
2
1
ITEM DESCRIPTION PART NO. QTY
1 HEAT BOX 5013197 1
2 BAFFLE, REAR 1004114 1
3 BLOWER WHEEL WH-26397 1
4 INSULATION IN-27866 1
5a CONVECTION MOTOR 115V FOR MO-34214 5010354* 1
5b CONVECTION MOTOR CONVERSION KIT 115V FOR MO-34791 5017055** 1
5c CONVECTION MOTOR 115V MO-36344*** 1
* Back panel X bolt mounted
** Platform mounted prior to serial number 1206029
*** Platform mounted
Part numbers and drawings are subject to change without notice.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 27
Page 30
SERVICE
13
4
3
5 6 7
8
2
20
19
11
9
10
11
12
21
5011301*
ASC-4 WINDOW DOOR PACKAGE
14
15
16
17
18
Item Description Part No. 5011301/Qty 5016619/Qty
1 Screw, 10-32 x 1/2, NF Phil,  at SC23670 8 8
2 Roller latch with strike LT26976 2 2
3 Chain, master link CH26622 4 4
4 Chain, door drive CH26623 2 2
5 Linkage assy, short 5003667 2 2
6 Screw, #10-32 x 0.75 SHC SC26704 4 4
7 Nut, 10-32 unf hex MS, 18-8 sst NU2215 8 8
8 Linkage assy, long 5003666 2 2
9 Sprocket, 0.625" Bore, 35 bs 16t SO26620 2 2
10 Block, key sprocket BK26625 2 2
11 Bushing, 0.63 x 0.63 BU26433 4 4
12 Spacer SP27997 2 2
13 Door assy, RH DR27849 1 1
14 Hinge, door cam switch HG27334 1 1
15 Screw, set #10-32 x 0.25 lg SC27433 1 1
16 Screw, 10-32 x 1/2, NF Phil truss M/S, 18-8 S/S SC2661 2 2
17 Bracket, door switch 1006712 1 1
18 Switch, door roller SW34164 1 1
19 Spacer, door 1005449 2 2
20 Spacer, door SP26442 2 2
21 Door, window LH assembly DR27850 1
22 Door, solid LH assembly DR36068 1
Part numbers and drawings are subject to change without notice.
13
22
5016619*
ASC-4 SOLID DOOR PACKAGE
*REFERENCE NUMBERS ONLY
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 28
Page 31
DOOR MECHANISM
A
A
1
2
3
4
5
B
B
2
1
6
6
7
5
SERVICE
1
9
8
7
1
6
A
2
3
4
5
A
2
7
6
1
5
B
B
ITEM DESCRIPTION PART NO. QTY
Part numbers and drawings are subject to change without notice.
1 CHAIN, MASTER LINK CH-26622 4
2 LINKAGE ASSEMBLY, SHORT 5003667 2
3 NUT, 10-32 UNF HEX MS, 18-8 SST NU-2215 8
4 SCREW, 10-32 x 0.75 SCH SC-26704 4
5 LINKAGE ASSEMBLY, LONG 5003666 2
6 WASHER, 6-32, FLAT, NYLON WS-23148 20
7 CHAIN, DOOR DRIVE CH-26623 2
8 SPROCKET, DOOR SO-26620 2
9 BLOCK, KEY SPROCKET BK-26625 2
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 29
6
Page 32
SERVICE
DOOR HARDWARE
1
4A
7
6
5
3
2
1
6
8
1
5
9
3
2
1
10
C
11
C
ITEM DESCRIPTION PART NO. QTY
1 BUSHING BU-26433 4
2 SPACER, DOOR 1005449 2
3 SPACER, DOOR SP-26442 2
4A DOOR ASSEMBLY, LH WINDOW DR-27850 1
4B DOOR ASSEMBLY, LH SOLID DR-36068 1
5 SPACER SP-27997 2
6 SCREW, 1/4-20 x 1/2" HEX HEAD SC-22729 8
7 NUT, 1-4-20 NYLON INSERT 18-8 S/S NU-23984 4
8 TOP PLATE ASSEMBLY 5005404 1
9 DOOR ASSEMBLY, RH DR-27849 1
10 SCREW, EST 10-32 x 0.25LG SC-27433 1
11 HINGE, DOOR CAM SWITCH HG-27334 1
Part numbers and drawings are subject to change without notice.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 30
4B
Page 33
LEG ASSEMBLY (5003784)
1
SERVICE
3
5
2
4
6
7
ITEM DESCRIPTION PART NO. QTY
1 SUPPORT, LEG, SIDE, ASSEMBLY 5009564 2
2 SUPPORT, LEG, REAR, ASSEMBLY 5009565 2
3 LEG ASSEMBLY, 25" LG-27829 4
4 NUT, 1/4-20 NYLON INSERT 18-8 S/S NU-23984 16
5 SCREW, 5/16-18 x 5/8 SERR. HEX HD SC-2351 8
6 WASHER, 1/4", FLAT, 5/8 OD 18-8 S/S WS-22094 16
7 LEGS, CT, ADJUST, LEVELING LG-22185 4
Part numbers and drawings are subject to change without notice.
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 31
Page 34
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 32
Page 35
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 33
Page 36
MN-28663 (Rev 6) 06/17 • ASC-4G CONVECTION OVEN • 34
Page 37
TRANSPORTATION DAMAGE and CLAIMS
P RI NT ED IN U . S. A .
All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee.
Should damage occur in shipment, do not put the appliance into service until the damage has been inspected by an authorized Alto-Shaam service provider.
Shipping damages are a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.
1. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area. Do not wait until after the material is moved to a storage area.
2. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received.
3. Note all damage to packages directly on the carrier’s delivery receipt.
4. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt.
5. If the driver refuses to allow inspection, write the following on the delivery receipt:
Driver refuses to allow inspection of containers for visible damage.
6. Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the time, date, and the person called.
7. Save any packages and packing material for further inspection by the carrier.
8. Promptly file a written claim with the carrier and attach copies of all supporting paperwork.
We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued. We cannot, however, file any damage claims for you, assume the responsibility of any claims, or accept deductions in payment for such claims.
LIMITED WARRANTY
Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.
The original parts warranty period is as follows: For the refrigeration compressor on Alto-Shaam Quickchillers
For the heating element on Halo Heat® cooking and holding ovens, as long as the original purchaser owns the oven. This
excludes holding only equipment.
For all other original parts, one (1) year from the date of installation of appliance or fifteen (15) months from the shipping date, whichever
occurs first. The labor warranty period is one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first. Alto-Shaam will bear normal labor charges performed during standard business hours, excluding overtime, holiday rates or any
additional fees. To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is not transferable.
THIS WARRANTY DOES NOT APPLY TO:
1. Calibration.
2. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind.
3. Equipment damage caused by accident, shipping, improper installation or alteration.
4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not limited to, equipment subjected to harsh or inappropriate chemicals, including but not limited to, compounds containing chloride or quaternary salts, poor water quality, or equipment with missing or altered serial numbers.
5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or surfaces affected by water quality. Water quality and required maintenance of steam generating equipment is the responsibility of the owner/operator.
6. Damage caused by use of any cleaning agent other than Alto-Shaam's Combitherm chlorine or other harmful chemicals. Use of Alto-Shaam's Combitherm
7. Any losses or damage resulting from malfunction, including loss of product, food product, revenue, or consequential or incidental damages of any kind.
8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts including legs, or addition of any parts.
This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages. No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment.
, five (5) years from the date of installation of appliance.
®
®
Cleaner on Combitherm® ovens is highly recommended.
Cleaner, including but not limited to damage due to
Effective November 1, 2012
W164 N9221 Water Street • P.O. Box 450
Menomonee Falls, Wisconsin 53052-0450 U.S.A.
PHONE: 262.251.3800 • 800.558.8744 U.S.A. / CANADA
262.251.7067 • 800.329.8744 U.S.A. ONLY
FAX:
www.alto-shaam.com
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