Alto-Shaam ASC-2E, ASC-4E User Manual

US A/CA NA DA
U.S.A. O NL Y
ASC-2 E
Mobile Stand Option 5004687
wi th
Convection Oven
Electric
Model:
ASC-2E ASC-4E
ASC-4 E
Stand Option 5003489
wi th
Electronic
Control
•INSTALLATION
•OPERATION
•MAINTENANCE
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744
p ri n te d i n u. s. a.
FAX: 262.251.7067 • 800.329.8744
www.alto-shaam.com
MN-28665 • 03/12
Delivery .................................................................... 1
Unpacking ................................................................1
Safety Procedures and Precautions ..........................2
Installation
Site Installation ................................................... 3
Clearance Requirements .....................................3
Dimension Drawings ............................................ 4
Installation Requirements ....................................5
Leveling ............................................................... 5
Restraint Requirements .......................................5
Electrical Connection ........................................... 6
Stacking Instructions (ASC-2E) ............................7
Stacking Instructions (ASC-4E) ............................8
Oven Stand Assembly Option .............................. 9
Operating Instructions
User Safety Information ..................................... 10
Start-Up Operation.............................................10
Capacity ............................................................ 10
Options & Accessories ....................................... 10
Pan/Shelf Positioning ......................................... 11
Electronic Control Operation and Features ... 12-15
Cooking Guidelines ............................................ 16
Care and Cleaning
Cleaning and Preventative Maintenance ............ 17
Protecting Stainless Steel Surfaces ................... 17
Cleaning Agents ................................................ 17
Cleaning Materials ............................................. 17
Equipment Care ................................................. 18
Clean Daily ........................................................ 18
Exterior .............................................................. 18
Motor Care ........................................................ 18
Service
Troubleshooting Guide ....................................... 19
ASC-2E Electronic Control
Full Assembly ................................................ 20
Control Assembly .......................................... 21
Interior Assembly .......................................... 22
ASC-4E Electronic Control
Full Assembly ................................................ 24
Control Assembly .......................................... 25
Interior Assembly .......................................... 26
Wire Diagrams
Always refer to the wire diagram(s) included with the unit for most current version.
Warranty
Transportation Damage and Claims ..... Back Cover
Limited Warranty .................................Back Cover
i
DELIVERY
UNPACKING
This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.
See Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered. Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim. This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance.
NOTE: All claims for warranty must include the
full model number and serial number of the unit.
1. Carefully remove the appliance from the carton or crate.
®
NOTE: Do not discard the
carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.
2. Read all instructions in this manual carefully before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional
manuals are available from the Alto-Shaam
Tech Team Service Department.
3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
®
ASC-2E & ASC-4E Electric Convection Ovens - Electronic Control • 1
SAFETY PROCEDURES
AND PRECAUTIONS
Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.
DANGER
Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
WARNING
Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.
1. This appliance is intended to cook, hold or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.
2. This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
3. Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.
4. This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.
CAUTION
Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.
CAUTION
Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.
NOTE: Used to notify personnel of
installation, operation, or maintenance information that is important but not hazard related.
NOTE
For equipment delivered for use in any location regulated by the following directive:
DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.
ASC-2E & ASC-4E Electric Convection Ovens - Electronic Control • 2
INSTALLATION
CH EC K LO CAL C OD ES
NE T:
SHIP:
CR AT E 35" L X 35" W X 41" H DI ME NSION S:
MI NI MU M EN TRY CL EAR AN CE
) UN CRA TED
EX TE RI OR
IN TE RI OR
NE T:
SHIP:
CR AT E 53" L X 45" W X 49" H DI ME NSION S:
MI NI MU M EN TRY CL EAR AN CE
) UN CRA TED
EX TE RI OR
IN TE RI OR
BA CK :
LE FT S IDE :
RI GH T SI DE :
FR OM G REA SE P ROD UCI NG E QU IPMEN T
RE CO MM END ED SE RVI CE A CCE SS
DANGER
IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
CAUTION
DO NOT LIFT OR MOVE THE
OVEN BY USING THE DOORS
OR THE DOOR HANDLES.
SITE INSTALLATION
The Alto-Shaam convection
oven must be installed in
a location that will permit
the oven to function for its
intended purpose and to
allow adequate clearance for
ventilation, proper cleaning,
and maintenance.
1. Hood installation is recommended. (
).
2. The oven must be installed on a stable and level surface.
3. DO NOT install this oven in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, etc.
4. DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this oven or any other appliance.
5. This appliance must be kept free and clear of any combustible materials.
6. This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.
ASC-2E & ASC-4E Electric Convection Ovens - Electronic Control • 3
®
CAUTION
METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.
DANGER
DO NOT store or use gasoline or other fl ammable vapors or liquids in the vicinity of this or any other appliance.
ASC-2E • WEIGHT
203 lb (92 kg)
(889mm x 889mm x 1041mm)
31-1/2" (800mm
ASC-2E • DIMENSIONS: H x W x D
: 32-1/8" x 30" x 30-1/8" (815mm x 762mm x 815mm)
: 20" x 15" x 21" (508mm x 381mm x 533mm)
ASC-4E • WEIGHT
490 lb (222 kg)
(1346mm x 1143mm x 1245mm)
ASC-4E • DIMENSIONS: H x W x D
: 57-1/2" x 38" x 44-1/2" (1461mm x 965mm x 1130mm)
: 24" x 29-1/8" x 25" (610mm x 740mm x 635mm)
MINIMUM CLEARANCE REQUIREMENTS
31-1/2" (800mm
278 lb (126 kg)
535 lb (243 kg)
0" (0mm)
2" (51mm)
2" (51mm)
: 6" (152mm)
: 20" (508mm) right side
INSTALLATION
MA XI MUM
INTENDED FOR OTHER THAN
INTENDED FOR OTHER THAN
EXTERIOR DIMENSIONS
ASC-2E
21-1/8 (536mm)
1"
(25mm)
Exhaust
4-11/16"
(119mm)
30" (762mm)
Electrical 2" (51mm) from bottom
3107173
3-1/4" (83mm)
25-7/16 (646mm)
30-1/8" (815mm)
ASC-4E
44-1/2" (1130mm)
30-5/8" (778mm)
54-5/8" (1387mm)
123°
8" (203mm) CAVITY VENT
29" (737mm)
CAVITY WIDTH
38" (965mm)
129°
3107173
ELECTRICAL INLET 3-5/32" (80,1mm)
9-15/16" (252mm)
ELECTRICAL ENTRANCE
3-3/8" (86mm)
23-1/4" (590mm)
ASC-2E • PRODUCT\PAN CAPACITY
27 lb (12 kg)
— 17 qts (15 liters)
Nine (9): 18" x 13" x 1" half-size sheet pans
5 chrome plated wire shelves with
2 removable side racks and 9 shelf positions
spaced at 1-5/8" (41mm)
ASC-2E & ASC-4E Electric Convection Ovens - Electronic Control • 4
28-3/16" (715mm)
32-1/8" (815mm)
3-15/16" (100mm)
31-1/16" (789mm)
57-1/2" (1461mm)
4" (102mm)
ELECTRICAL INLET
26-1/2" (673mm)
ASC-4E • PRODUCT\PAN CAPACITY
72lb(33kg)maximum•45qts(43liters)
Twelve (12): 18" x 26" x 1" full-size sheet pans
6 chrome plated wire shelves with
2 removable side racks and 12 shelf positions
spaced at 1-3/4" (43mm)
INSTALLATION REQUIREMENTS
A CC OR D A N CE W ITH NFPA 5 4 C O MMONW E A LTH O F M A S SACH U S ETTS ON LY .
The oven must be mounted on the factory equipped oven legs or on an optional oven stand. Installation on a solid or concrete base that in any way restricts air flow may void the warranty.
INSTALLATION
CAUTION
TO PREVENT PERSONAL INJURY,
All clearances for a proper ventilation air supply must be maintained to minimize fire hazard. Do not locate the oven immediately adjacent to any other heat-generating appliance.
DANGER
IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
A number of adjustments are associated with initial installation and start-up. Adjustments must be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, and leveling. The Platinum series oven burners are factory-adjusted with fixed air openings and require
no field adjustment.
LEVELING
The oven should be leveled before the gas supply is connected. Level the oven from side-to-side and front-to-back with the use of a spirit level. For ovens installed on a mobile stand, it is important that the floor surface be level due to the probability of frequent oven repositioning.
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
RESTRAINT REQUIREMENTS —MOBILE EQUIPMENT
WARNING
RISK OF ELECTRIC SHOCK.
Appliance must be secured
to building structure.
Any appliance that is not furnished with a power supply cord but includes a set of casters must be provided with a tether. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply:
1. Casters must be a maximum height of 6" (152mm).
2. Two of the casters must of be the locking type.
3. Such mobile appliances or appliances on mobile
stands must be installed with the use of a flexible connector secured to the building structure.
A mounting connector for a restraining device is located on the lower back flange of the appliance chassis or on an oven stand, approximately 18" (457mm) from the floor. A flexible connector is not supplied or available from the factory.
We recommend checking the level of the oven periodically to make certain the floor has not shifted nor the oven moved.
Where automatically operated appliances are vented through a ventilating hood or exhaust system equipped with a damper or with a power means of exhaust, provisions shall be made to allow the equipment to operate only when the damper is open to a position to properly vent the appliance and when the power means of exhaust is in operation.
ASC-2E & ASC-4E Electric Convection Ovens - Electronic Control • 5
INSTALLATION
DANGER
VOLTAGE PHASE CYCLE/HZ AWG AMPS
AG CY) AG CY) AG CY) AG CY)
N O C O RD A ND P L U G
DANGER
VOLTAGE PHASE CYCLE/HZ AWG AMPS
AG CY ) AG CY ) AG CY ) AG CY ) AG CY ) AG CY )
N O C O RD A N D P L UG
ELECTRICAL CONNECTION
DANGER
ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
TECHNICIAN IN ACCORDANCE WITH
APPLICABLE ELECTRICAL CODES.
ENSURE POWER SOURCE MATCHES VOLTAGE STAMPED ON APPLIANCE NAMEPLATE.
The oven must be installed by a qualified electrician. This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram located in this manual or in the electrical compartment of the oven. The oven must be properly grounded in accordance with the National Electrical Code and applicable local codes.
To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.
Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “off” position.
Proper receptacle or outlet configuration or permanent wiring for this unit must be installed by a licensed electrician in accordance with applicable local electrical codes.
ELECTRICAL • ASC-2E
208 ( 240 ( 208 ( 240 (
1 60 10 24.0 5.0 1 60 10 20.8 5.0 3 60 12 13.8 5.0 3 60 12 12.0 5.0
Wire diagrams are located in the inside access panel of the unit
ASC-2E & ASC-4E Electric Convection Ovens - Electronic Control • 6
kW
Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific oven model. For supply connections, locate the wire size posted on the label located near the electric terminal block behind the service panel or elsewhere listed in this manual. Before attempting the electrical connection, the rating plate should be checked to ensure that the electrical characteristics of the appliance and the electrical supply characteristics agree.
Installation of the wiring must be made in accordance with U.L. 197 Commercial Electric Cooking Appliance Standards, Local and/or National Electrical Code, ANSI /NFPA 70-1990.
Service line entry is made through the rear of the oven for connection to the terminal block. Remove the service panel on the right side of the oven for access to the terminal block.
The oven is wired at the factory for either single phase or three phase service as indicated on the original purchase order. Input voltage and phase must match the voltage and phase of the oven. Visually check all electrical connections.
ELECTRICAL • ASC-4E
kW
208 ( 240 ( 208 ( 240 ( 480 ( 220 (
1 60 6 50.0 10.4 1 60 6 43.3 10.4 3 60 8 28.8 10.4 3 60 8 25.0 10.4 3 60 8 12.5 10.4 1 50 6 40.0 8.7
STACKING & VENTING ASSEMBLY
( 2 - A S C - 2 E / S T K S H O W N )
INSTALLATION
Note: Actual unit may be different than shown.
CAUTION
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
Part numbers and drawings are subject to change without notice.
ASC-2E & ASC-4E Electric Convection Ovens - Electronic Control • 7
INSTALLATION
( 2 - A S C - 4 E / S T K 2 0 8 / 2 4 0 V S H O W N )
STACKING & VENTING ASSEMBLY
ITEM DESCRIPTION PART NO. QTY
2 RISER, FLUE ELECTRIC 1004984 1
3 SCREW, #10 SMS .5LG SC-26520 5
Note: Actual unit may be different than shown.
After legs or casters have been installed on the bottom oven, place the upper oven on top of lower unit. Align.
Remove top elbow vent prior to installing riser.
2
3
Assemble venting components 2 & 3 as shown
CAUTION
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
Part numbers and drawings are subject to change without notice.
ASC-2E & ASC-4E Electric Convection Ovens - Electronic Control • 8
OVEN STAND ASSEMBLY
OVEN STAND 5003489 SHOWN
INSTALLATION
4
1
2
9
6
2
2
1
5
8
1
34-5/16" (876mm)
7
3
ITEM DESCRIPTION PART NO. QTY
1 LEG SUPPORT ASSEMBLY 5003488 2
2 CHANNEL, SUPPORT 1004459 2
3 LEG LG-22185 4
*CASTERS, RIGID CS-25674 2
*CASTERS, SWIVEL W/BRAKE CS-25675 2
4 BRACKET, STAND 1004461 1
5 BRACKET, ATTACHMENT 1004369 2
6 CHANNEL, BACK 1004460 1
7 SHELF, STAND 1004466 1
8 RACK, OVEN SUPPORT SR-26551 2
9 OVEN RACK SH-26795 6
10 *SCREWS, 1/4-20 X 1/2 HEX HEAD SC-22729 27
11 *NUT, 1/4-20 NYLON INSERT, 18-8 S/S NU-23984 27
12 *LOCK WASHER, 1/4" STAINLESS STEEL WS-2294 27
*NOT SHOWN
Part numbers and drawings are subject to change without notice.
38" (956mm)
ASC-2E & ASC-4E Electric Convection Ovens - Electronic Control • 9
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