Alto Shaam ASC-2E Operation Manual

W164 N9221 Water Street • P.O. Bo x 450 • Menomonee Falls, Wis co ns in 53 05 2- 04 50 USA

PHONE: 262.251.3800 • 800.558.8744

US A/CA NA DA FAX: 262.251.7067 • 800.329.8744 U.S .A . ONLY

www.alto-shaam.com

AS C- 2E

WI TH

Mobile Stand Option 5004687

C o n v e c t i o n O v e n

E l e c t r i c

Model:

ASC-2E ASC-4E

Manual

AS C- 4E

WI TH

Stand Option 5003489

Control

• I N STALLATIO N

• OPERAT I ON

• MAI N T E NANCE

P RI N TE D I N U .S. A.

MN -28 66 6 • 0 4 /1 0

Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Procedures and Precautions . . . . . . . . . . . . 2

Installation

Site Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 3

Clearance Requirements . . . . . . . . . . . . . . . . . . 3

Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . 4

Installation Requirements . . . . . . . . . . . . . . . . . . 5

Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Restraint Requirements . . . . . . . . . . . . . . . . . . . 6

Electrical Connection . . . . . . . . . . . . . . . . . . . . . 7

Stacking Instructions . . . . . . . . . . . . . . . . . . . . 8-9

Oven Stand Assembly Option . . . . . . . . . . . . . . 10

Operating Instructions

User Safety Information . . . . . . . . . . . . . . . . . . 11

Start-Up Operation . . . . . . . . . . . . . . . . . . . . . . 11

Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Options & Accessories . . . . . . . . . . . . . . . . . . . 11

Pan/Shelf Positioning . . . . . . . . . . . . . . . . . . . . 12

Electronic Control Operation and Features . . . . 13

Cooking Guidelines . . . . . . . . . . . . . . . . . . . . . 14

Service

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . 17

Full Assembly View (ASC-2E) . . . . . . . . . . . . . . 18

Rear Panel (ASC-2E) . . . . . . . . . . . . . . . . . . . . 18

Electrical (ASC-2E). . . . . . . . . . . . . . . . . . . . . . 19

Full Assembly View (ASC-4E) . . . . . . . . . . . . . . 20

Interior Oven Compartment View (ASC-4E) . . . 21

Electrical View (ASC-4E) . . . . . . . . . . . . . . . . . 22

Rear Panel (ASC-4E) . . . . . . . . . . . . . . . . . . . . 22

Service Parts List . . . . . . . . . . . . . . . . . . . . . . . 23

Wire Diagrams

ASC-2E, Manual, 1PH, 208/240V . . . . . . . . . . . 24

ASC-2E, Manual, 3PH, 208/240V . . . . . . . . . . . 25

ASC-4E, Manual, 1PH, 208/240V . . . . . . . . . . . 26

ASC-4E, Manual, 3PH, 208/240V . . . . . . . . . . . 27

ASC-4E, Manual, 3PH, 440-480V . . . . . . . . . . . 28

Warranty

Transportation Damage and Claims . . Back Cover

Limited Warranty . . . . . . . . . . . . . . . . Back Cover

Care and Cleaning

Cleaning and Preventative Maintenance. . . . . . 15

Protecting Stainless Steel Surfaces . . . . . . . . . 15

Cleaning Agents . . . . . . . . . . . . . . . . . . . . . . . . 15

Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . 15

Equipment Care . . . . . . . . . . . . . . . . . . . . . . . . 16

Clean Daily. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Exterior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Motor Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

D E L I V E R Y

his Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See

Transportation Damage and Claims section

located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam service department if you have any questions concerning installation, operation, or maintenance.

N O T E: All claims for warranty must include the

full model number and serial number of the unit.

U N P A C K I N G

1. Carefully remove the appliance from the carton or crate.

N O T E: Do not discard the

carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.

2. Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional

manuals are available from the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

ASC-2E & A S C - 4 E E l e c t r i c C o n v e c t i o n O v e n s - M a n u a l Control • 1

1. This appliance is intended to cook, hold or

process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.

2. This appliance is intended for use in commercial

establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3. Any troubleshooting guides, component views,

and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4. This manual should be considered a permanent

part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

N O T E : Used to notify personnel of

installation, operation, or maintenance information that is important but not hazard related.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

D A N G E R

Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

W A R N I N G

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.

SAF E TY P ROCE D URES AND PR E CAUT I ONS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

N O T E

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

ASC-2E & A S C - 4 E E l e c t r i c C o n v e c t i o n O v e n s - M a n u a l Control • 2

D A N G E R

IMPROPER INSTALLATION, A

LTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

C A U T I O N

DO NOT LI F T O R M OVE TH E

O V E N B Y U SIN G T HE DOO RS

O R THE DO O R H AND LES .

C A U T I O N

ETAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.

D A N G E R

DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

I N S TA L L A T I O N

S I T E I N S T A L L A T I O N

The Alto-Shaam convection

oven must be installed in a

location that will permit the

oven to function for its

intended purpose and to allow

adequate clearance for

ventilation, proper cleaning,

and maintenance.

1. Hood installation is recommended. (

CH ECK LOCAL C ODES).

2. The oven must be installed on a stable and level surface.

3. DO NOT install this oven in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, etc.

4. DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this oven or any other appliance.

5. This appliance must be kept free and clear of any

6. This appliance must be kept free and clear of

combustible materials.

any obstructions blocking access for maintenance or service.

ASC-2E & A S C - 4 E E l e c t r i c C o n v e c t i o n O v e n s - M a n u a l Control • 3

A S C - 2E • WE I G H T

NET: 250 lb (113 kg) EST. SHIP: 325 lb ( 147 kg) EST.

CRATE 44" H X 42" W X 42" D D I M E N SION S: (1118mm x 1067mm x 1067mm)

MINIMUM EN TRY CLE ARA NC E 31" (787mm) UN CRATE D

A S C - 2E • D IME N S I ON S: H x W x D

EXTERIOR: 32-1/8" x 30" x 30-1/8" (815mm x 762mm x 815mm)

INTE RIOR: 20" x 15" x 21" (508mm x 381mm x 533mm)

A S C - 4E • WE I G H T

NET: 393 lb (178 kg) EST. SHIP: 438 lb ( 199 kg)

CRATE 40" H X 44" W X 53" D D I M E N SION S: (1016mm x 1118mm x 1346mm)

MIN. ENTRY C LE ARA NCE 31-1/2" (800mm) UNCRATE D

A S C - 4E • DI M E N S ION S : H x W x D

EXTERIOR: 57-1/2" x 38" x 44-1/2" (1461mm x 965mm x 1130mm)

INTE RIOR: 24" x 29-1/8" x 25" (610mm x 740mm x 635mm)

M I N I MUM C LE AR A N C E R E Q U IRE M E N TS

BAC K 0" (0mm)

LE FT SI DE 2" (51mm)

RI GH T S ID E 2" (51mm)

FROM GREASE PRODUCING EQUIPMENT 6" (152mm)

RE CO MM EN DE D S ER VI CE ACC ES S: 20" (508mm) RIGHT SIDE

W/O LE GS

30-5/8" (778mm)

8" (203mm) CAVITY VENT

ELECTRICAL I

NLET 3-5/32" (80,1mm)

9-15/16" (252mm)

ELECTRICAL ENTRANCE

23°

129°

29" (737mm)

CAVITY WIDTH

38" (965mm)

31-1/16" (789mm)

4" (102mm)

ELECTRICAL INLET

54-5/8" (1387mm)

44-1/2" (1130mm)

26-

(

672mm)

57-1/2" (1461mm)

-5/

16"

(84

6mm

)

30" (762mm)

28-3/16" (715mm)

3-15/16" (100mm)

32-1/8" (815mm)

3-3/8" (86mm)

23-1/4" (590mm)

4-11/16"

(119mm)

(25mm)

21-1/8 (536mm)

3-1/4" (83mm)

25-7/16 (646mm)

30-1/8" (815mm)

Exhaust

lectrical

" (51mm)

from bottom

I N S TA L L A T I O N

P R O D UC T \ P A N C A PA C I T Y

72 lb (33 kg) maximum • 45 qts (43 liters)

12 (twelve): 18" x 26" x 1" full-size sheet pans

6 chrome plated wire shelves with

2 removable side racks and 12 shelf positions

spaced at 1-3/4" (43mm)

P R O D UC T \ P A N C A PA C I T Y

27 lb (12 kg) MAXIMU M — 17 qts (15 liters)

Nine (9): 18" x 13" x 1" half-size sheet pans

5 chrome plated wire shelves with

2 removable side racks and 9 shelf positions

spaced at 1-5/8" (41mm)

E X T E R I O R D I M E N S I O N S

A SC - 2 E

A SC - 4 E

ASC-2E & A S C - 4 E E l e c t r i c C o n v e c t i o n O v e n s - M a n u a l Control • 4

I N S T A L L A T I O N R E Q U I R E M E N T S

W A R N I N G

Inadequate ventilation, or failure to ensure an adequate supply of fresh air will result in a high ambient temperature at the rear of the appliance. An excessive ambient temperature can cause the thermaloverload protection device on the blower motor to trip resulting in severe damage to the blower motor.

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

I N S TA L L A T I O N

The oven must be mounted on the factory equipped oven legs or on an optional oven stand. Installation on a solid or concrete base that in any way restricts air flow may void the warranty.

All clearances for a proper ventilation air supply must be maintained to minimize fire hazard. Do not locate the oven immediately adjacent to any other heat-generating appliance.

A number of adjustments are associated with initial installation and start-up. Adjustments must be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, and gas pressure verification. The Platinum series oven burners are factory-adjusted with fixed air openings and require no field adjustment.

Where automatically operated appliances are vented through a ventilating hood or exhaust system equipped with a damper or with a power means of exhaust, provisions shall be made to allow the equipment to operate only when the damper is open to a position to properly vent the appliance and when the power means of exhaust is in operation.

A CCORDAN CE W ITH NFPA 54 C OM MO NWE ALT H OF M ASSACHU SETT S O N LY.

LEV ELING

The oven should be leveled before the gas supply is connected. Level the oven from side-toside and front-to-back with the use of a spirit level. For ovens installed on a mobile stand, it is important that the floor surface be level due to the probability of frequent oven repositioning.

We recommend checking the level of the oven periodically to make certain the floor has not shifted nor the oven moved.

ASC-2E & A S C - 4 E E l e c t r i c C o n v e c t i o n O v e n s - M a n u a l Control • 5

W A R N I N G

RISK O F EL ECTRIC SHOC K.

Appliance must be secured

to building structure.

I N S TA L L A T I O N

I N S T A L L A T I O N R E Q U I R E M E N T S

RESTRAINT REQUIREMENTS —MOBILE EQUIPMENT

Any appliance that is not furnished with a power supply cord but includes a set of casters must be provided with a tether. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply:

1. Casters must be a maximum height of 6" (152mm).

2. Two of the casters must of be the locking type.

3. Such mobile appliances or appliances on mobile

stands must be installed with the use of a flexible connector secured to the building structure.

A mounting connector for a restraining device is located on the lower back flange of the appliance chassis or on an oven stand, approximately 18" (457mm) from the floor. A flexible connector is not supplied or available from the factory.

ASC-2E & A S C - 4 E E l e c t r i c C o n v e c t i o n O v e n s - M a n u a l Control • 6

E L E C T R I C A L C O N N E C T I O N

D A N G E R

NSURE POWER SOURCE

MATCHES VOLTAGE STAMPED

ON APPLIANCE NAMEPLATE.

D A N G E R

To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.

D A N G E R

ELECTRICAL CONNECTIONS MUST

BE MADE BY A QUALIFIED SERVICE

TECHNICIAN IN ACCORDANCE WITH

APPLICABLE ELECTRICAL CODES.

E L E C TR I C A L • A S C- 2 E

VOLTAGE PHASE CYCLE/HZ AWG AMPS kW

208 (A GC Y) 1 60 10 24.0 5.0 240 (A GC Y) 1 60 10 20.8 5.0 208 (A GC Y) 3 60 12 13.8 5.0 240 (A GC Y) 3 60 12 12.0 5.0

N O C O R D AN D P L U G

E L E C TR I C A L • A S C- 4 E

VOLTAGE PHASE CYCLE/HZ AWG AMPS kW

208 (A GC Y) 1 60 6 50.0 10.4 240 (A GC Y) 1 60 6 43.3 10.4 208 (A GC Y) 3 60 8 28.8 10.4 240 (A GC Y) 3 60 8 25.0 10.4 480 (A GC Y) 3 60 8 12.5 10.4 220 (A GC Y) 1 50 6 40.0 8.7

N O C O R D AN D P L U G

I N S TA L L A T I O N

The oven must be installed by a qualified electrician. This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram located in this manual or in the electrical compartment of the oven. The oven must be properly grounded in accordance with the National Electrical Code and applicable local codes.

Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “off” position.

Proper receptacle or outlet configuration or permanent wiring for this unit must be installed by a licensed electrician in accordance with applicable local electrical codes.

Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific oven model. For supply connections, locate the wire size posted on the label located near the electric terminal block behind the service panel or elsewhere listed in this manual. Before attempting the electrical connection, the rating plate should be checked to ensure that the electrical characteristics of the appliance and the electrical supply characteristics agree.

Installation of the wiring must be made in accordance with U.L. 197 Commercial Electric Cooking Appliance Standards, Local and/or National Electrical Code, ANSI /NFPA 70-1990.

Service line entry is made through the rear of the oven for connection to the terminal block. Remove the service panel on the right side of the oven for access to the terminal block.

The oven is wired at the factory for either single phase or three phase service as indicated on the original purchase order. Input voltage and phase must match the voltage and phase of the oven. Visually check all electrical connections.

Wire d i a g r a ms are l o c a t ed in th e i n s i de acce s s p a n el of th e u n i t

ASC-2E & A S C - 4 E E l e c t r i c C o n v e c t i o n O v e n s - M a n u a l Control • 7

I N S TA L L A T I O N

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

S T A C K I N G & V E N T I N G A S S E M B L Y ( 2 - A S C - 2 E / S T K S

H O W N

)

ASC-2E & A S C - 4 E E l e c t r i c C o n v e c t i o n O v e n s - M a n u a l Control • 8

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