Alto Shaam AR-7E Service Manual

Rotisserie

Electric

#852 • 06/05

AR-7E

• Installation

• Operation

• Service

W164 N9221 Water Street lP.O. Box 450 lMenomonee Falls, Wisconsin 53052-0450 U.S.A.

PHONE: 262.251.3800 FAX: 262.251.7067 • 800.329.8744 U . S . A . ONLY WEBSITE:

800.558.8744 U . S . A ./CANADA 262.251.1907 INTERNATIONAL www.alto-shaam.com

INCLUDES AR-7VH ROTISSERIE VENTLESS HOOD OPERATION & SERVICE

#852 AR-7E ROTISSERIE INSTALLATION/OPERATION/SERVICE M ANUAL 1.

SECTION 1 ROTISSERIE INSTALLATION SECTION 1

UNPACKING AND SETUP

The Alto-Shaam rotisserie

has been thoroughly tested, checked for calibration, and inspected to ensure only the highest quality oven is provided. When the rotisserie is received, check for any possible shipping damage and report it at once to the delivering carrier. SEE THE

TRANSPORTATION DAMAGE

& CLAIMS SECTION AT T HE

END OF THIS MANUAL

The rotisserie, complete with unattached items and accessories, may be delivered in one or more packages. Save all the information and instructions packed inside the oven. Complete and return the warranty card to the factory as soon as possible to insure prompt service in the event of a warranty parts and labor claim.

NOTE: Any claims for warranty must include

the full model number and serial number of the rotisserie.

NET WEIGHT: 472 lb (214 kg)

HOOD INSTALLATION IS REQUIRED

For both safety and convenience, the rotisserie

must be installed in a location to provide easy access to the controls and should be positioned at a safe and convenient height to provide easy loading and unloading of hot products. A 6-inch (152mm) minimum clearance must be allowed at the back and both sides of the rotisserie. The rotisserie should also be positioned to allow adequate clearance for food handling and packaging personnel.

The rotisserie must be installed on a noncombustible surface and must be level from front to back and side to side for proper operation. In order to maintain standards established by the National Sanitation Foundation, all counter-mounted equipment must be sealed to the counter with an NSF listed sealant. If equipment legs or casters have been ordered, these items must be installed on the oven before use. The oven should not be installed in any area where it may be affected by steam, grease, dripping water, high temperatures or any other severely adverse conditions.

A rotisserie can be stacked with another rotisserie oven or stacked on top of a matching holding cabinet. Complete stacking instructions are located in this manual.

LISTED

COOKING APPLIANCE

584M

ANSI/NSF4

A 6-inch (152mm) minimum clearance must be allowed

at the back and both sides of the rotisserie.

2. #852 AR-7E ROTISSERIE INSTALLATION/OPERATION/SERVICE M ANUAL

ELECTRICAL INSTALLATION

An identification tag is permanently

mounted on the cabinet exterior. Verify the model number and the electrical ratings against the original order. Make a note of the serial number for your records.

VOLTAGE — 50/60 HZ AMPS WATTS

208 VAC, 1 ph 40.0 8300

240 VAC, 1 ph 38.0 8800

208 VAC, 3 ph 33.0/ph 8300

240 VAC, 3 ph 32.0/ph 8800

380/415 VAC, 3 ph 22.0/ph 8800 max

If necessary, a proper receptacle or outlet configuration must be installed by a licensed electrician in accordance with applicable, local electrical codes. A matching plug configuration must be installed on the rotisserie power cord and the rotisserie must be grounded in accordance with the National Electrical Code or applicable local codes. The oven must be positioned to allow easy access to the power supply cord in the event of an emergency.

CAUTION

ENSURE THE AVAILABLE POWER

SOURCE MATCHES THE VOLTAGE

STAMPED ON THE NAMEPLATE

OF THE ROTISSERIE.

After wiring and power connection has been

completed, turn the main power switch to the “ON” position. The main power switch can be left

“ON” for daily use, but should be turned “OFF” when cleaning or performing

maintenance or repairs to the rotisserie.

THE ROTISSERIE CAN BE HARD WIRED.

PERMANENT WIRING FOR ALL OVENS MUST BE INSTALLED BY A LICENSED ELECTRICIAN IN ACCORDANCE WITH APPLICABLE, LOCAL ELECTRICAL CODES.

230V ROTISSERIES FOR HARD WIRING MUST BE EQUIPPED WITH AN EXTERNAL MAIN SWITCH WHICH DISCONNECTS ALL POLES WITH A CONTACT SEPARATION OF AT LEAST 3mm FOR ALL POLES.

SECTION 1 ROTISSERIE INSTALLATION SECTION 1

“WARNING” RISK OF FIRE!

Use a UL Listed grounding type plug rated 250 Volts, 50 Amperes, 1 Phase, 3 wire for single phase units and 250 V, 30 A, 3 Phase, 4 wire for three phase units. Plug to be selected and installed only by qualified service personnel. Individual conductors are marked L1, L2, L3 when applicable, N when applicable, and G.

#852 AR-7E ROTISSERIE INSTALLATION/OPERATION/SERVICE M ANUAL 3.

SECTION 1 ROTISSERIE INSTALLATION SECTION 1

STACKING COMBINATIONS AND INSTALLATION REQUIREMENTS

AR-7VH VENTLESS HOOD

OVER AR-7E ROTISSERIE

requires 4" (102mm) legs for counter top applications.

Free standing floor installations require 6" (152mm) leg assembly 5001414 or 5" (127mm) casters 4007.

HxWxD = 54-1/2" x 37-15/16" x 34-7/8" (1430mm x 964mm x 885mm)

AR-7E ROTISSERIE OVER AR-7E ROTISSERIE

requires 6" (152mm) leg assembly 5001414 or 5" (127mm) casters 4007 and stacking assembly 5001479

for applications within the United States.

Applications outside the U.S. require 6" (152mm) legs with flanged feet 5001761 bolted to the floor.

HxWxD = 77-3/16" x 37-15/16" x 33" (1961mm x 964mm x 838mm)

AR-7H COMPANION HOLDING CABINET OVER AR-7E ROTISSERIE

requires 6" (152mm) leg assembly 5001414 or 5" (127mm) casters 4007 and stacking assembly 5001480

for applications within the United States.

Applications outside the U.S. require 6" (152mm) legs with flanged feet 5001761 bolted to the floor. (

ROTISSERIE OVEN MUST BE BOLTED TO A NON-COMBUSTIBLE SURFACE).

HxWxD = 77-3/16" x 37-15/16" x 35-7/8" (1961mm x 964mm x 911mm)

AR-7E ROTISSERIE OVER AR-7H COMPANION HOLDING CABINET

requires 6" (152mm) leg assembly 5001414 or 5" (127mm) casters 4007 for applications within the

United States.

Applications outside the U.S. require 6" (152mm) legs with flanged feet 5001761 bolted to the floor.

HxWxD = 74-3/4" x 37-15/16" x 33" (1898mm x 964mm x 838mm)

AR-7VH VENTLESS HOOD OVER AR-7E ROTISSERIE OVER AR-7H COMPANION HOLDING CABINET

requires 6" (152mm) legs with flanged feet 5001761 bolted to the floor.

HxWxD = 91-1/4" x 37-15/16" x 34-7/8" (2298mm x 964mm x 885mm)

TO A

VOID TIPPING

OUTSIDE THE U.S.A., ALL STACKED

COMBINATIONS OF ROTISSERIES AND WARMERS MUST INCLUDE FLANGED FEET AND MUST BE BOLTED TO THE FLOOR.

OPTIONS AND ACCESSORIES

Casters, 5" (127mm) . . . . . . . . . . . . . . . . . . . . . . . 4007

Custom Panel Colors . . . . . . . . . . . . . . . . FACTORY QUOTE

DOOR OPTIONS:

➥ Double Pane Curved Glass with Handle . . . 5001202 ➥ Double Pane Curved Glass without Handle. 5001075

Door Handle (ON NON-CONTROL SIDE) . . . . . . . . . 5001087

Drip Pan with drain . . . . . . . . . . . . . . . . . . . . . 5001094

Legs, 6" (152mm) Assembly. . . . . . . . . . . . . . . 5001414

Legs, 6" (152mm) Assembly, flanged feet . . . . . 5001761

Multi-Purpose Wire Basket (.50 diameter pin) . . BS-26019

SPITS:

➥ Angled Spit, Stainless Steel . . . . . . . . . . . . SI-25934

➥ Piercing Spit, Stainless Steel . . . . . . . . . . . SI-25729

STACKING ASSEMBLY:

➥ AR-7E over AR-7E. . . . . . . . . . . . . . . . . . 5001479

➥ AR-7E over AR-7H . . . . . . . . . . . . . . NONE REQUIRED

➥ AR-7H over AR-7E . . . . . . . . . . . . . . . . . 5001480

STANDS:

➥ AR-7E over 6•10iN/ML, 36-13/16" (935mm) . 5001361

➥ AR-7E w/ Shelf, 36" (914mm) . . . . . . . . . 5002057

➥ AR-7E over 750-S, 36" (914mm) . . . . . . . 5002058

Teflon® Coated Accessories - COMMERCIAL GRADE

➥ Items purchased separately . . . . . . . . . . . . 5001302

Ventless Hood, FACTORY INSTALLATION ONLY . . . . . AR-7VH

4. #852 AR-7E ROTISSERIE INSTALLATION/OPERATION/SERVICE M ANUAL

SECTION 1 ROTISSERIE INSTALLATION SECTION 1

STACKING INSTRUCTIONS

A rotisserie can be stacked with

another rotisserie or can be stacked on top of a matching holding cabinet.

NOTE: The AR-7VH Ventless Hood

cannot be installed when a rotisserie is positioned at the bottom of the stacking combination.

Only screws, lock washers, and hex nut are required to fasten units together when stacking a rotisserie on top of a matching holding cabinet. Additional stacking hardware is required for all other combinations (SEE PREVIOUS PAGE).

All fastening holes have been prepunched. If the rotisserie oven is positioned at the bottom of a stacked configuration, make certain the oven is on a non-combustible surface. The stacking combination also requires the minimum clearance of 6-inches (152mm) at the back and both sides.

1. Remove the two side access panels of

both units.

2. Carefully lift and place the top unit in

position aligning the prepunched holes.

3. Insert the pan head slot screw into

each of the four holes.

4. Thread the lock washer and hex nut

on the screw protruding into the

bottom unit.

5. Securely tighten all four screws with

a screwdriver.

6. Replace the side panels on both units.

FASTENERS REQUIRED

(4) SC-2071 Screw, 10-32 x 3/4 Cross Pan Head (4) WS-23671 Washer, #10 Lock (4) NU-2215 Nut, #10-32 Hex

Remove Both Side Access Panels

Use all four

predrilled holes

indicated.

Remove Both Side Access Panels

MAKE CERTAIN TO FASTEN

EACH OF THE FOUR HOLES.

TO A

VOID TIPPING

OUTSIDE THE U.S.A., ALL STACKED

COMBINATIONS OF ROTISSERIES AND WARMERS MUST INCLUDE FLANGED FEET AND MUST BE BOLTED TO THE FLOOR.

#852 AR-7E ROTISSERIE INSTALLATION/OPERATION/SERVICE M ANUAL 5.

Preheat Indicator Bar

Cook Time Indicator Bar 2

ON/OFF Power Key

Start Key

Jog Key

Preset Menu Program Keys

OPTION

TO ROTATE SPI TS IN INCREMENTS

WHEN DOOR IS OPEN

FOR PRODUCT REMOVAL

Cook Cycle Indicator Bar

Holding

Indica

tor

LED Display

UP Arrow Key

Identification Card Slot

Preset Key Lock Indicator Bar

Time K

Stop K

Program Menu

Hold Key

DOWN Arrow Key

Product Ready Indicator Bar

Cook Key

Cook Temperature Indicator Bar 2

Cook Time Indicator Bar 1

and

Cook Temperature Indicator Bar 1

➥ FOR 2-STEP COOKING TIME

➥ FOR 2-STEP COOKING

Indicator Light

Underscore Ligh

SECTION 2 ROTISSERIE OPERATION SECTION 2

CONTROL

IDENTIFICATION

6. #852 AR-7E ROTISSERIE INSTALLATION/OPERATION/SERVICE M ANUAL

SECTION 2 ROTISSERIE OPERATION SECTION 2

Press the ON/OFF key.

The ON/OFF indicator light will illuminate.

The display will show the last set holding temperature.

The hold indicator will illuminate.

The rotisserie will begin to preheat to the holding temperature shown in the display.

Press the COOK key.

The COOK and the TIME underscore lights will alternately illuminate.

The display will indicate the last set cooking temperature when the COOK underscore light is illuminated.

The display will indicate the last set cooking time when the TIME underscore light is illuminated.

Cook temperature indicator bar will illuminate for:

COOK TEMPERATURE 1

Press the COOK key again if 2-step cooking is required.

Cook temperature indicator bar will illuminate for:

COOK TEMPERATURE 2

Press the TIME key.

The TIME underscore light will illuminate.

The display will indicate the last set cooking time when the TIME underscore light is illuminated.

The display will indicate the last set cooking temperature when the COOK underscore light is illuminated.

Time indicator bar will illuminate for:

TIME 1

Press the TIME key again if 2-step cooking is required.

Time indicator bar will illuminate for:

TIME 2

Press the HOLD key.

The HOLD underscore light will illuminate.

The display will indicate the last set holding temperature.

•Product programming can be considered complete after the holding temperature has been set

or additional browning time can be added

if desired.

•Automatic holding time will activate when the cooking cycle time has elapsed and the PRODUCT READY BAR is illuminated.

•The product will continue to cook as it decreases from the cooking temperature to the holding temperature. For best results, always allow for product temperature override.

…to change the displayed time, press the up and down arrow key when …

TIME 1

TIME 2

is illuminated.

…to change the displayed

temperature, press the up and

down arrow key when …

COOK TEMPERATURE 1

COOK TEMPERATURE 2

is illuminated.

ready

AFTER PRESSING THE COOK KEY:

Change the holding temperature,

by pressing the

up and down arrow key when

the HOLD underscore light

is illuminated.

AFTER PRESSING THE HOLD KEY:

AFTER PRESSING THE TIME KEY:

#852 AR-7E ROTISSERIE INSTALLATION/OPERATION/SERVICE M ANUAL 7.

ADDITIONAL BROWNING FEATURE:

The control allows the operator to set a specific period of time for additional browning between the end of

the COOK TIME and the illumination of the PRODUCT READY BAR at the end of the cooking cycle. Browning time is to be added during initial product programming.

AFTER THE HOLDING TEMPERATURE HAS BEEN SET,

PRESS THE HOLD KEY AGAIN FOR BROWNING TIME DISPLAY.

The display will indicate “0” time.

VERAGE BROWNING TIME FOR MOST PRODUCTS IS BETWEEN 5 AND 20 MINUTES

•The radiant heat browning feature will only operate if a time period has been set.

•The product will continue to cook as it decreases from the cooking temperature to the holding temperature.

For best results, always allow for product temperature override.

•The PRODUCT READY BAR will illuminate at the end of the set browning time and the oven temperature will decrease to the set holding temperature in the automatic hold mode.

SECTION 2 ROTISSERIE OPERATION SECTION 2

THE ROTISSERIE WILL CONTINUE TO PREHEAT UNTIL THE COOK TEMPERATURE IS REACHED.

ALWAYS ALLOW THE ROTISSERIE TO PREHEAT

TO THE FULL SET COOKING TEMPERATURE

When fully preheated, the START key and the READY INDICATOR bar

will flash and the control will produce an audible signal at regular intervals.

LOAD PRODUCT PRESS START

•The spit motor will begin to rotate.

•The display will alternate between showing the set cook temperature and set cook time.

When the cooking time and any additional set browning time is complete, the PRODUCT READY BAR

will illuminate to indicate the end of the cooking function.

AUTOMATIC HOLDING TIME WILL ACTIVATE.

•The rotisserie will remain at the set holding temperature up to a period of four (4) hours.

•The display will alternate between the set holding temperature and the elapsed holding time since READY.

•The rotisserie will shut down after the 4-hour automatic holding time period has elapsed.

To add browning time, press the up

and down arrow key when “0 ” time

appears in the display.

ready

8. #852 AR-7E ROTISSERIE INSTALLATION/OPERATION/SERVICE M ANUAL

SECTION 2 ROTISSERIE OPERATION SECTION 2

PRESET MENU KEY OPTION:

The Alto-Shaam rotisserie provides the operator with the ability to set as many as seven cooking programs.

Each cooking program can be preset to include all cooking and holding functions. Cooking programs are stored and recalled using the PRESET Keys labeled 1 through 7.

Programming a Cooking Program

With the rotisserie oven in the “OFF” position, determine the food product procedure to be

programmed. Press and release control ON/OFF key. The oven will beep for one second and power to the unit will be indicated by an illuminated green indicator light located in the upper left corner of the O

N/OFF key. The oven will begin operating in the hold mode. The amber hold indicator will

be illuminated and the last set hold temperature will be displayed.

ENTER ALL COOKING AND HOLDING PARAMETERS

FOR THE PRODUCT SELECTED

AS INSTRUCTED ON THE PREVIOUS PAGE.

Select a number for the programmed product. Press and hold the selected PRESET number

key until you hear an audible signal which will occur within approximately 4 seconds. The

number key program indicator light will illuminate. The programmed product is now stored

in memory on the specific number key selected. Additional programs can be stored in the

remaining PRESET Keys if not previously programmed.

NOTE: The last PRESET Key programmed will be the oven cooking run sequence for the next

product to be programmed. Settings can be manually changed for the next product and an alternate pre-programmed letter key selected.

To Cook with Preset Menu Keys:

PRESS AND RELEASE CONTROL ON/OFF KEY.

• The control will beep and the green indicator light on the ON/OFF key will illuminate.

• The amber hold indicator will illuminate.

• The oven will begin operating in the hold mode.

• The previously set hold temperature will be displayed.

• The green indicator will illuminate on all programmed PRESET Keys.

PRESS DESIRED PRESET KEY (1 THROUGH 7)

• The Pre-Heat indicator will illuminate.

➥ The rotisserie oven will automatically preheat to the cooking temperature programmed.

• The oven will beep when preheated and the preheat indicator will go out.

• Both the Ready and Start indicator lights will flash.

➥ The set cook temperature will be maintained by the oven and appear in the display while in

the ready/start mode.

LOAD THE PREPARED PRODUCT SPITS INSIDE OVEN AND CLOSE THE OVEN DOOR.

PRESS AND RELEASE START KEY.

NOTE: The rotisserie will beep 3 times every 25 seconds until the oven is loaded and the START key pressed.

#852 AR-7E ROTISSERIE INSTALLATION/OPERATION/SERVICE M ANUAL 9.

To Erase a Cooking Program

To erase a program, the oven must be in either the power-up hold mode or in the preheat mode. The oven

cannot be running a Preset Menu program.

When the oven is in the power-up hold mode or in the preheat mode, press and hold both the C

ANCEL Key

and the appropriate number PRESET Key to be erased. The oven will beep in approximately four seconds and the program's indicator light will go out to indicate the program has been erased.

PRESET MENU LOCK AND UNLOCK

The preset menu keys can be locked at any time in order to prevent inadvertent or accidental setting changes.

To lock the preset keys, press and hold the UP ARROW Key. While holding the UP

Arrow Key, press the ON/ OFF Key. The rotisserie will beep and the preset lock

indicator will illuminate. Release all keys. The rotisserie presets are now locked.

To unlock the preset keys, press and hold the DOWN ARROW Key. While holding the DOWN Arrow key, press the ON/ OFF Key. The rotisserie will beep twice and the preset lock indicator will extinguish. Release all keys. The preset keys are now unlocked and ready for programming.

FAHRENHEIT OR CELSIUS SELECTION

With the control OFF, PRESS AND HOLD the UP arrow key

until the required temperature scale appears in the display.

SECTION 2 ROTISSERIE OPERATION SECTION 2

ATTENTION

After programming a specific product into memory on a preset key number, it is suggested the product be identified by inserting a label in the Program Menu Identification Card Slot.

CHICKEN, WHOLE

CHICKEN

, QUARTERS

TURKEY BREAST

PORK RIBS

PORK LOIN

LAMB LEGS

+ 23 hidden pages