Alto Shaam 767-SK, 1767-SK Operation Manual

C oo k , H ol d , S mo k e O ve n
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3 800 • 800. 558.8744
US A/C ANA D A FAX: 262.251. 7067 • 80 0.329.8744 U.S. A . O N LY
www.alt o-shaam.com
M a n u a l C o n t r o l
Models:
767-S K 1767-SK
1767-SK
767-SK
IN STALLATION
MAI NTENANCE
P R I N T E D I N U . S . A .
MN-28601 • 03/10
Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Procedures and Precautions . . . . . . . . . . . . 2
Sanitation
Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . 15
Internal Food Product Temperatures . . . . . . . . . 15
Installation
Installation Requirements . . . . . . . . . . . . . . . . . . 3
Clearance Requirements . . . . . . . . . . . . . . . . . . 3
Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . 4
Net/Ship Weight . . . . . . . . . . . . . . . . . . . . . . . . . 4
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Options and Accessories . . . . . . . . . . . . . . . . . . 5
Stacking Instructions . . . . . . . . . . . . . . . . . . . . . 6
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Restraint Requirements - Mobile Equipment . . . . 7
Drip Tray Installation . . . . . . . . . . . . . . . . . . . . . 8
Electrical Specifications . . . . . . . . . . . . . . . . . . . 9
Operating Instructions
User Safety Information . . . . . . . . . . . . . . . . . . 10
Start-Up Operation . . . . . . . . . . . . . . . . . . . . . . 10
Manual Control Operation . . . . . . . . . . . . . . . . . 11
Cooking Oven Characteristics. . . . . . . . . . . . . . 11
General Holding Guidelines . . . . . . . . . . . . . . . 12
Care and Cle aning
Cleaning and Preventative Maintenance . . . . . . 13
Protecting Stainless Steel Surfaces . . . . . . . . . 13
Cleaning Agents . . . . . . . . . . . . . . . . . . . . . . . . 13
Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . 13
Equipment Care . . . . . . . . . . . . . . . . . . . . . . . . 14
Clean Daily. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Clean the Door Vents . . . . . . . . . . . . . . . . . . . . 14
Check Overall Condition of Oven . . . . . . . . . . . 14
Service
Thermostat/Pilot Light Sequence . . . . . . . . . . . 16
Thermostat Calibration . . . . . . . . . . . . . . . . . . . 16
Trouble Shooting Checklist . . . . . . . . . . . . . . . . 17
Exterior Service View
- 767-SK . . . . . . . . . . . . . . 18
Exterior Service Parts List - 767-SK . . . . . . . . . . 19
Electronic Components Service View - 767-SK . . 20
Electronic Components Parts List - 767-SK . . . . . 21
Cable Heating Kits - 767-SK, 1767-SK . . . . . . . . . . 21
Exterior Service View - 1767-SK . . . . . . . . . . . . . 22
Exterior Service Parts List - 1767-SK. . . . . . . . . . 23
Electronic Components - 1767-SK . . . . . . . . . . . . 24
Electronic Components Parts List - 1767-SK . . . . 25
Wire Diagrams
767-SK, 1PH, 120V . . . . . . . . . . . . . . . . . . . . . 26
767-SK, 1PH, 208-240V . . . . . . . . . . . . . . . . . . 27
767-SK, 1PH, 230V . . . . . . . . . . . . . . . . . . . . . 28
1767-SK, 1PH, 208-240V . . . . . . . . . . . . . . . . . 29
1767-SK, 1PH, 230V . . . . . . . . . . . . . . . . . . . . 30
Warranty
Transportation Damage and Claims . . BAC K COVER
Limited Warranty . . . . . . . . . . . . . . . . . BACK COVER
D E L I V E R Y
This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.
Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim.
This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam service department if you have any questions concerning installation, operation, or maintenance.
N O T E : All claims for warranty must include the
full model number and serial number of the unit.
U N P A C K I N G
1. Carefully remove the appliance from the carton or crate.
N O T E : Do not discard the
carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.
2. Read all instructions in this manual carefully before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Add itional
manuals are available from the Alto-Shaam
service department.
3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
®
®
767-SK, 176 7-SK IN STAL L ATI O N/ O PER ATIO N /S E RV I CE MA NU A L Pg. 1.
1. This appliance is intended to cook, hold or
process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.
N O T E : Used to notify personnel of
installation, operation, or maintenance information that is important but not hazard related.
C A U T I O N
Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.
C A U T I O N
Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.
D A N G E R
Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
W A R N I N G
Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.
SAFETY P ROCEDU R E S AND P R E C AUTION S
Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.
N O T E
For equipment delivered for use in any location regulated by the following directive:
DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.
Pg. 2. 767-SK, 176 7-S K IN STAL L ATI O N/ O PER ATIO N /S E RV I CE MA NU A L
®
I N S T A L L A T I O N
D A N G E R
IMPROPER INSTALLATION, A
LTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
C A U T I O N
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
C A U T I O N
METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN O
PERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.
D A N G E R
DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
The Alto-Shaam cook and hold oven must be installed in a location that will permit the oven to function for its intended purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance access.
C L E A R A N C E R E Q U I R E M E N T S
3-inches (76mm) at the back, 2-inches (51mm) at the
top, and 1-inch (25mm) at both sides
S I T E I N S T A L L A T I O N
1. The oven must be installed on a stable and level surface.
2. DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, or any other severely adverse conditions.
3. DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this oven or any other appliance.
4. This appliance must be kept free and clear of any combustible materials.
5. This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.
767-SK, 176 7-SK IN STAL L ATI O N/ O PER ATIO N /S E RV I CE MA NU A L Pg. 3.
S I T E I N S T A L L A T I O N
28-5/8" (726mm)
Shown with
optional bumper
34-7/8" (886mm)
56-15/16" (1445mm)
Electrical
Connection
54-13/16" (1376mm)
11-5/8"
(
295mm)
26-5/8" (676mm)
25-3/4" (654mm)
28-1/4" (717mm)
33-1/2" (851mm)
with 3-1/2" casters*
*31-13/16" (807mm) - with optional 2-1/2" casters *35-1/4" (894mm) - with optional 5" casters *34-7/16" (874mm) - with optional 6" legs
31-3/4" (805mm)
30-7/8" (784mm)
(electrical connection)
26-15/16" (683mm)
62-3/8" (1583mm)
with 5
" Casters
25-3/4"
(
653mm)
23-5/8"
(600mm)
*60-15/16" (1548mm) - with optional 3-1/2" (89mm) casters *62-1/2" (1589mm) - with optional 6" (152mm) legs
3
1-9/16"
(801mm)
59-1-2" (1511mm)
24-1/8"
(613mm)
28-3/16" (
716mm)
54-3/4" (1390mm)
34-1/2" (876mm)
56-3/4" (1441mm)
with optional bumper
12-7/8"
(326mm)
Electrical
Connection
S
hown with O
ptional
Bumper
767-SK 1767-SK
I N S T A L L A T I O N
WE I GHT
MODEL NET WEIGHT SHIP WEIGHT
767-SK 196 lb (89 kg) 225 lb (102 kg) 1767-SK 359 lb (163 kg)
EST. 450 lb (204 kg)
CA PACITY PER C O MPART MENT
100 lb (45 kg)
VO LU ME MAX IMU M
MAXIMUM
: 53 QUA RTS (67 LIT ERS )
Pg. 4. 767-SK, 176 7-S K IN STAL L ATI O N/ O PER ATIO N /S E RV I CE MA NU A L
S I T E I N S T A L L A T I O N
OPTIONS AND ACCESSO R IES 767-SK 1767-SK
Bumper, Full Perimeter 5010371 5010371
Carving Holder
S
Casters - 2 RIGID, 2 SWIVEL W/BRAKE
Door Lock with Key LK-2763 LK-2763
Drip Pan with Drain 14831 14831
Legs, 6" (152mm), Stemmed (SE T OF FOUR ) 5011149 5011149
I N S T A L L A T I O N
RI ME RIB
P
TE AMS HIP
AF ETE RIA
(C
5" (127mm) 3-1/2" (89mm) 2-1/2" (64mm)
) R
OU ND
HL-2635
4459
5004862
TANDAR D
S
5008022
HL-2635
4459
TANDAR D
S
5008017
––
Pan Grid, Wire - 18" X 26" PAN INSERT PN-2115 PN-2115
Pan Slides (230V ONLY) 1010813 1010813
Security Panel 5004750 5004750
Shelf, Stainless Steel
FL AT WIRE , REAC H-I N
RI B RACK
SH-2324 SH-2743
SH-2324 SH-2743
Stacking Hardware 5004864 ––
Wood Chips, bulk pack
Apple 20 lb (9 kg)
Cherry 20 lb (9 kg)
Hickory 20 lb (9 kg)
Maple 20 lb (9 kg)
WC-22543 WC-22541 WC-2829 WC-22545
WC-22543 WC-22541 WC-2829 WC-22545
767-SK, 176 7-SK IN STAL L ATI O N/ O PER ATIO N /S E RV I CE MA NU A L Pg. 5.
I N S T A L L A T I O N
CASTER SET SCREW
TOP MOUNTING SCREWS
STACKING POSTS
TOP MOUNTING SCREWS
STACKING INSTRUCTIONS
1
) I f the two a p p liances w ere s h i pped togethe r from the f a ctory, t he top unit w ill have t h e
ca s t e rs alread y removed. A st acking k i t will be i n c l uded w i t h the shipment.
If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit.
2) W hile applian c e is laid on its b a c k, insert o ne stacking post in e a c h of the four c o r n e rs of the upper unit. Secure th e stacking p osts using one screw and two f l at washers t hat co m e wi th the stackin g ki t .
Not e : The flange on the stacking posts must face the outside of the unit.
3) R emove t h e four top mountin g sc rews f rom t h e lower unit. Place th e up per applianc e , wh i c h has the stackin g po s ts installed, on to p of the bottom unit. Center the top un i t from f ront t o ba c k. Re-install th e fo ur screws th rough t h e flange o f th e four sta c king posts.
S I T E I N S T A L L A T I O N
Stacking Configurations
767-SK with 767-SK, 750-TH/III, 750-TH-II, 767-SK/III, or 750-S
Pg. 6. 767-SK, 176 7-S K IN STAL L ATI O N/ O PER ATIO N /S E RV I CE MA NU A L
S I T E I N S T A L L A T I O N
W A R N I N G
RISK OF ELE CTRIC SHOCK.
Appliance must be secured
to building structure.
I N S T A L L A T I O N
A number of adjustments are associated with initial installation and start-up. It is important
hat these adjustments be conducted by a qualified
t service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.
LEVELING
Level the oven from side­to-side and front-to-back with the use of a spirit level. For ovens installed with casters, it is important that the installation surface be level due to the probability of frequent oven repositioning.
We recommend checking the level of the oven periodically to make certain the floor has not shifted nor the oven moved.
NOT E : Failure to properly level this oven can
cause improper function and will result in the uneven baking with products consisting of semi-liquid batter.
RESTRAINT REQU IREMENTS —MOBILE EQUIPM ENT
Any appliance that is not furnished with a power supply cord but that includes a set of casters must be installed with a tether. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply:
1. Casters must be a maximum height of 6" (152mm).
2. Two of the casters must be the locking type.
Such mobile appliances or appliances on mobile
3.
stands must be installed with the use of a flexible connector secured to the building structure.
A mounting connector for a restraining device is located on the lower back flange of the appliance chassis or on an oven stand, approximately 18" (457mm) from the floor. A flexible connector is not supplied by nor is it available from the factory.
767-SK, 176 7-SK IN STAL L ATI O N/ O PER ATIO N /S E RV I CE MA NU A L Pg. 7.
I N S T A L L A T I O N
W A R N I N G
FAIL UR E TO P RO PE RLY I NS TALL THE DRIP TRAY CAN OR WILL CAUS E MAJOR E QU IP ME NT DAMAGE AND WILL RESULT IN A LEAKAGE HAZARD THAT CAN CAU SE PERSONAL INJURY.
S I T E I N S T A L L A T I O N
DRIP TRAY INSTALLATION INSTRUCTIONS
Item Description Qty
1 Double-Sided Tape 1
2 Drip Tray Holder 1
3 8-32 x 1/4" Phil Screw 3
4 Drip Tray 1
1. Poke holes through double-sided tape which is attached to the back of drip tray holder .
2. Remove backing on double-sided tape .
3. Put screws through holes and attach drip tray holder to unit.
4. Optional - apply a line of food-grade silicone caulk along top edge of drip tray holder to seal.
5. Place drip tray in drip tray holder .
Pg. 8. 767-SK, 176 7-S K IN STAL L ATI O N/ O PER ATIO N /S E RV I CE MA NU A L
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