Alto Shaam 750-TH-II MARINE Service Manual

500-TH-II
US A/C A NA DA
U.S.A . O NLY
Cook & Hold Oven
Manual Control
Model:
500-TH-II 750-TH-II 1000-TH-II
1000-TH-II
750-TH-II
•InstallatIon
•MaIntenance
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744
p ri n te d in u .s . a .
www.alto-shaam.com
FAX: 262.251.7067 • 800.329.8744
M N - 2 9 7 5 6 ( R e v. 0 ) • 03 / 1 3
Delivery ...................................... 1
Unpacking .................................... 1
Safety Procedures and Precautions ................ 2
Sanitation
Sanitation/Food Safety ...................... 16
Internal Food Product Temperatures ............ 16
Installation
Installation Requirements ..................... 3
Clearance Requirements ...................... 3
Dimension Drawings, weights & capacities .......4-5
Options and Accessories ...................... 6
Stacking Instructions ......................... 7
Leveling ................................... 8
Restraint Requirements - Mobile Equipment ....... 8
Drip Tray Installation ......................... 9
Electrical Specifications ...................... 10
Operating Instructions
User Safety Information ...................... 11
Before Initial Use ........................... 11
Operating Instructions ....................... 12
General Holding Guidelines ................... 13
Care and Cleaning
Cleaning and Preventative Maintenance ......... 14
Protecting Stainless Steel Surfaces ............. 14
Cleaning Agents ............................ 14
Cleaning Materials .......................... 14
Equipment Care ............................ 15
Clean Daily ................................ 15
Clean the Door Vents ........................ 15
Check Overall Condition of Oven ............... 15
Service
Trouble Shooting ........................... 17
Exterior Service View ....................... 18
Exterior Service Parts List .................... 19
Electrical Component Service View and Parts List . 20
Cable Heating Service Kits. . . . . . . . . . . . . . . . . . . . 20
Wire Diagrams
Always refer to the wire diagram(s) included with the unit for most current version.
Warranty
Transportation Damage and Claims ......Back Cover
Limited Warranty ....................Back Cover
DELIVERY
UNPACKING
This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.
See Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered. Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim. This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance.
NOTE: All claims for warranty must include the
full model number and serial number of the unit.
1. Carefully remove the appliance from the carton or crate.
®
NOTE: Do not discard the
carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.
2. Read all instructions in this manual carefully before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional
manuals are available from the Alto-Shaam
Tech Team Service Department.
3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
®
TH -I I s e rI es I ns Ta l la T Io n/ o pe r aT Io n /s e rv Ic e m a nu al - p g. 1
2. This appliance is intended for use in commercial
SAFETY PROCEDURES
AND PRECAUTIONS
NOTE
OTHER MUNICIPAL WASTE.
Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.
DANGER
Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
WARNING
Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.
1. This appliance is intended to cook, hold
or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.
establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.
CAUTION
Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.
CAUTION
Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.
NOTE: Used to notify personnel of
installation, operation, or maintenance information that is important but not hazard related.
For equipment delivered for use in any location regulated by the following directive:
DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH
TH -I I s e rI es I ns Ta l la T Io n/ o pe r aT Io n /s e rv Ic e m a nu al - p g. 2
INSTALLATION
DANGER
CAUTION
IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
CAUTION
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
The Alto-Shaam cook and hold oven must be installed in a location that will permit the oven to function for its intended purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance access.
METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.
DANGER
DO NOT store or use gasoline or other fl ammable vapors or liquids in the vicinity of this or any other appliance.
SITE INSTALLATION
®
Emissions testing conducted by Underwriters Laboratories, Inc.® was found to be in compliance
with the applicable requirements of NFPA96: 2004 Edition, Par. 4.1.1.2. U.L emissions sampling
of grease laden vapor resulted in a total of 0.55 milligrams per cubic meter with no visible smoke and is considered representative of all oven models in the line. Based on these results, hood installation and/or outside venting should not be a requirement in most areas. Verify local codes for locations where more restrictive codes are applicable.
1. The oven must be installed on a stable and level surface.
2. DO NOT install this oven in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, etc.
3. DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this oven or any other appliance.
4. This appliance must be kept free and clear of any combustible materials.
5. This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.
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MINIMUM CLEARANCE REQUIREMENTS
no n
-c om b us t ib le
su rf a ce s
ba ck
le ft si d e
ri gh t s i de
to p
co mb u st i bl e
s u r fa c es
3" (76mm) 3" (76mm)
1" (25mm) 1" (25mm)
1" (25mm) 1" (25mm) 2" (51mm) 2" (51mm)
SITE INSTALLATION
500-TH-II 750-TH-II
21" (532mm)
INSTALLATION
Electrical
Connection
Shown with
optional bumper
29-7/8" (758mm)
44-1/16" (1118mm)
19-1/16" (483mm)
18-1/16" (458mm)
58-1/4" (1479mm)
41-1/16" (1043mm)
26-9/16" (675mm)
14-1/2"
(368mm)
Pass-Through
33-3/8" (848mm)
5-1/8" (130mm)
16" (406mm)
19-1/16" (483mm)
*31-11/16" (804mm) - with optional 2-1/2" casters *35-5/16" (897mm) - with optional 5" casters *33-7/8" (860mm) - with optional 6" legs
21-7/8" (556mm)
29" (737mm)
Pass-Through
Option
Electrical
Connection
Option
Cord Length 120V - 5 ft. (1524mm) 230V - 8 ft. (2438mm)
30-3/16" (767mm)
Electrical
Connection
54-1/8" (1373mm)
26-3/4" (678mm)
25-3/4" (651mm)
33-3/8" (848mm)
5-1/8" (130mm)
with 3" (76mm) casters*
23-5/8" (600mm)
*32-1/2" (826mm) - with optional 2-1/2" casters *35-1/4" (894mm) - with optional 5" casters *33-3/4" (857mm) - with optional 6" legs
27-1/8" (688mm)
79" (2006mm)
34-7/8" (886mm)
Pass-Through
Option
Electrical
Connection
Shown with
optional bumper
28-9/16" (726mm)
34" (864mm)
31-5/8" (802mm)
17" (432mm)
Elec. Connection
Electrical
Connection
Pass-Through
Option
Shown with
optional bumper
24-1/8" (612mm)
Cord Length 120V - 5 ft. (1524mm) 230V - 8 ft. (2438mm)
30-3/16" (767mm)
WEIGHT
MODEL NET SHIP
500-TH-II
750-TH-II
130 lb (59 kg) 166 lb (75 kg)
194 lb (264 kg) 264 lb (120 kg)
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PRODUCT\PAN CAPACITY
500-TH-II
40 lb (18kg)
vo lu Me
M ax iMuM: 3 0 q uaR ts (38 lit eR s)
750-TH-II
100 lb (45kg)
vo lu Me
M ax iMuM: 7 5 q uaR ts (95 lit eR s)
maximum
maximum
SITE INSTALLATION
1000-TH/II
Electrical
Connection
34-1/2" (876mm)
72-3/4" (1847mm)
51" (1294mm)
25-1/16" (636mm)
23-1/2" (597mm)
22-1/2" (572mm)
34" (864mm)
31-5/8" (802mm)
INSTALLATION
Cord Length
17" (432mm)
120V - 5 ft. (1524mm) 230V - 8 ft. (2438mm)
Electrical
Connection
Pass-Through
Option
40-3/16" (1021mm)
with 3-1/2 (89mm) casters
5-1/8" (130mm)
20-1/2"
(521mm)
23-1/2" (597mm)
*38-5/8" (981mm) - with optional 2-1/2" casters *42" (1067mm) - with optional 5" casters *41-7/8" (1063mm) - with optional 6" legs
26-7/8" (683mm)
WEIGHT
MODEL NET SHIP
1000-TH/II
200 lb (91 kg) 275 lb (125 kg)
PRODUCT\PAN CAPACITY
vo lu Me
120 lb (54kg)
M ax iMuM: 6 0 q uaR ts (76 lit eR s)
maximum
37" (940mm)
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INSTALLATION
OPTIONS AND ACCESSORIES 500-TH-II 750-TH-II 1000-TH-II
Bumper, Full Perimeter
(N ot avai la ble w ith 2-1/2 (64mm ca ste rs )
5011161 5010371 5009767
Carving Holder,
Casters - 2
pr ime ri b
st eam shi p (c afe ter ia) rou nd
rigid, 2 swivel w/bRak e
5" (127mm) 3-1/2" (89mm) 2-1/2" (64mm)
HL-2635
4459
5004862
st and ard
5008022
HL-2635
4459
5004862
st and ard
5008022
HL-2635
4459
5004862
st and ard
5008022
Door with Window
ri ght -ha n d
le ft-han d
5010830
5010829
5010948
5010949
5010082
5010076
Door Lock with Key LK-22567 LK-22567 LK-22567
Drip Pan
st aNd aRd wit h d Rai N 1-7/16" (37mm)
st aNd aRd wit h d Rai N 1-11/16" (43mm)
st aNd aRd wit h d Rai N 1-7/8" (48mm)
wi tho ut d Rai N, 1-7/16" (37mm)
wi tho ut d Rai N, 1-7/8" (48mm)
ex tRa de e p, 4" (102mm)
Legs, 6" (152mm), Stemmed
(s et of f our ) 5011149 5011149 5011149
14813
— —
11898
— —
14831
— —
11906
— —
5005616
11906 15929
Pan Grid, Wire
- 18" x 26" pa N i Nse R t
PN-2115 PN-2115
Security Panel w/ Key Lock 5013939 5013936 5013934
Shelf, Stainless Steel
fl at wir e , r eac h-i n
fl at wir e , p ass -th rou g h
Ri b R ack
SH-2326
— —
SH-2324 SH-2327 SH-2743
SH-2325
SH-2346
SH-29474
Stacking Hardware 5004864 5004864 5004864
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INSTALLATION
STACKING INSTRUCTIONS
1) If the two appliances were shipped together from the factory, the top unit will have the casters
2) While appliance is laid on its back, insert one stacking post in each of the four corners of the
3) Remove the four top mounting screws from the lower unit. Place the upper appliance, which has
SITE INSTALLATION
already removed. A stacking kit will be included with the shipment.
If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit.
upper unit. Secure the stacking posts using one screw and two fl at washers that come with the stacking kit.
Note: The fl ange on the stacking posts must face the outside of the unit.
the stacking posts installed, on top of the bottom unit. Center the top unit from front to back. Re-install the four screws through the fl ange of the four stacking posts.
STACKING POSTS
CASTER SET SCREW
TOP MOUNTING SCREWS
TOP MOUNTING SCREWS
Stacking Configurations
1000-TH-II with 1000-TH-II, 1000-SK-II, 1000-SK/III or 1000-S,
750-TH-II with 750-TH-II, 750-TH/III, 750-S, 767-SK or 767-SK/III,
500-TH-II with 500-TH-II, 500-TH/III or 500-S
TH -I I s e rI es I ns Ta l la T Io n/ o pe r aT Io n /s e rv Ic e m a nu al - p g. 7
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