Alto Shaam 7-14ES MARINE Service Manual

C O M B I T H E R M®
E L E C T R I C
PHON E: 262. 251 .3800 • 800. 558 .8744 USA /CA NAD A FAX: 262. 251 .1907
TECHNICAL SERVICE MANUA L
7•14ES M A R I N E
W164 N9221 Water Street • P.O. Box 450 • Menomon ee Falls, Wisconsin 53052-0450 USA
WW W.A LTO -SH AA M .C O M
7.14ESM TECH • 06/08
How to Use this Technical Service Manual
This manual has been compiled as a complete resource for a technician working on Combitherm Electric models. It includes necessary product information and drawings, along with helpful troubleshooting procedures.
Introduction gives a quick overview of the Combitherm Electric line.
Sections 1 through 5:
CONTROL PANEL IDENTIFICATION includes information on using the controllers and operating instructions. It is
the same material supplied to the customer.
PREVENTIVE MAINTENANCE includes procedures for cleaning, performing a generator flush and decalcifying. This
information is also supplied to the customer.
SERVICE MODE AND ERROR CODES explains the special programming available to you as a technician to view
status, make adjustments and test functions. Information is also included on the use of displayed error codes to resolve
problems and on the functions that can be operated under fault conditions. – TROUBLESHOOTING TREES are provided for the most common conditions you will be required to address. – COMBITHERM PARTS has drawings and lists of available parts.
Section 6 contains information that is specific to that model:
– The model’s Technical Data Sheet – Parts Information that is unique to the model, including its door, condensation tank, directional panel and steam
generator or pressure box – Wiring Diagrams – Ladder Diagrams
7.14ES MARIN E CO M B I T H E R M EL E C T R I C T E C H N I C A L SE R V I C E MA N U A L
T A B L E O F C O N T E N T S
How to Use this Technical Service Manual ...................................... 2
Introduction .................................................................................. 4
1—Control Panel Identification.................................................. 5
2—Preventive Maintenance....................................................... 42
3 — Service Mode and Error Codes............................................. 53
4—Troubleshooting Trees ......................................................... 61
5—Combitherm Parts............................................................... 71
6—7.14 ES ............................................................................. 77
7.14ES MARIN E CO M B I T H E R M EL E C T R I C T E C H N I C A L SE R V I C E MA N U A L • 3
I N T R O D U C T I O N
MOD E L N U M B E R S
his manual covers the following mod el:
T
St e a m Ge n e rato r Mod e l s
S M A RI N E
7.14E
CON T R O L L E R
• Deluxe is a touch key control ler with programmable Rapid-Touch™ keys.
FEATURES AND OPTIONS
• Recessed Door is available on all models .
• Core Temp Probe (sin gle point) is standard on deluxe controllers .
MOD E S
The Combither m comb ination ove n/steam er is a multipurpose oven used for:
STEAM MODE
COMBINATION MODE
CONVECTION MODE
RETHERM MODE
CORE TEMPERATURE MODE
7.14ES MARIN E CO M B I T H E R M EL E C T R I C T E C H N I C A L SE R V I C E MA N U A L • 4
C O N T R O L PA N E L I D E N T I F I C A T I O N
Deluxe Control ............................................................................. 6
Return to Main Table of Contents .................................................. 3
1
S E C T I O N 1 –CO NT R O L PA N E L I DE N T I F IC A T IO N • CO M BI TH ER M EL EC T RI C TE C HN I CA L S E RV I C E M A NU A L • 5
C O NT RO L PA N E L I D E N TI F IC AT IO N
PROGRAMMABLE DELUXE MODELS
POWER ON/OFF KEY
TEAM MODE KEY
S
START / STOP KEY
COMBINATION MODE KEY
PROGRAMMED MENU KEY
DELUXE MODELS ONLY
CHEF FUNCTION KEY
COOKING TEMPERATURE KEY
ETHERM MODE KEY
R
CONVECTION MODE KEY
PROGRAM INSTALL/EDIT KEY
DELUXE MODELS ONLY
FUNCTION & OPERATING
INDICATORS
CONTROL PANEL DISPLAY
CORE TEMPERATURE KEY
TIME KEYDOWN ARROW KEY
ADJUSTMENT KNOB
MOISTURE VENT KEY
ELECTRIC MODELS ONLY
S E C T I O N 1 –CO NT R O L PA N E L I DE N T I F IC A T IO N • CO M BI TH ER M EL EC T RI C TE C HN I CA L S E RV I C E M A NU A L • 6
UP ARROW KEY
RAPID-TOUCH KEYS
DELUXE MODELS ONLY
D E LU XE CO N T R OL PA N E L B A SI C F U NC T I O N
OW E R ON / OFF KEY
P
Activates power to the oven and automatically fills the steam generator equipped models with water that will heat to a stand-by mode temperature of 150°F (65°C). The steam generator flush is also activated by pressing this key.
ST E AM MO DE KEY
The oven will operate in the steam mode at a temperature range of 86°F to 248°F (30°C to 120°C).
• Automatic steaming at 212°F (100°C)
FA CTO R Y -SET DEFA ULT .
• Quick steaming between 213°F and 248°F (101°C and 120°C).
• Low Temperature Steaming between 86°F and 211°F (30°C and 99°C).
STA RT/STO P KE Y
Initiates all cooking mode functions and programmed procedures stored in memory. Stops an activated cooking mode or programmed procedure currently in progress, and exits the Chef function key .
CO M BINATION MODE KEY
Selection key for cooking with a combination of steam and convection heat that can be set within a temperature range of 212°F to 482°F (100°C and 250°C).
PR O GRAMMED MEN U KEY
Used to access and exit a menu list of all stored cooking programs that can be reviewed in display .
DE L U X E MO D E LS ONLY
CH E F FU NCTION KEY
Used to select programmed menu functions, various auxiliary functions, and several chef help instructions.
CO O KING TEMPER ATURE KEY
Used to set the required cooking temperature, to recall the set cooking temperature, or to check the actual oven temperature in conjunction with the down arrow key , the up arrow key or the adjustment knob .
D
OW N AR R O W KE Y
Used to decrease displayed cook temperature
, time , or core temperature and as a
scrolling key for programming functions.
AD J USTMENT KNO B
Displays oven functions. Serves the same function as the up and down arrow keys to increase or decrease the displayed cook temperature , time , or core temperature .
MO I STURE VENT KEY ELE C TR I C MO DE LS ONL Y
Immediately vents steam and condensate from the oven compartment while cooking in the Convection mode or in the Combination mode .
RE T HERM MODE KEY
Food rethermalization or reheating mode will operate with automatic steam injection at a temperature range of 248°F and 320°F (120°C and 160°C).
CO N VECTION MOD E KEY
Selection key for convection cooking without steam at a temperature range of 86°F to 482°F (30°C and 250°C).
PR O GRAM INSTAL L AND EDI T KEY
Used to create, change, duplicate, and delete programmed menus.
DE L U X E MO D E LS ONLY .
•••••••CONTRO L PAN E L DI SPLAY
CO R E TE M PERATU R E KE Y
Used to set the required internal product temperature, to recall the internal product temperature set by the operator, or to display the current internal temperature of the product in conjunction with the down arrow key , the up arrow key , or the adjustment knob .
UP ARR O W KE Y
Used to increase displayed cook temperature
, time , or core temperature and as a
scrolling key for programming functions.
TI M E KE Y
Used to set the required cooking time or recall the set cooking time in conjunction with the down arrow key , the up arrow key , or the adjustment knob .
S E C T I O N 1 –CO NT R O L PA N E L I DE N T I F IC A T IO N • CO M BI TH ER M EL EC T RI C TE C HN I CA L S E RV I C E M A NU A L • 7
•••••••RAPID- T O UCH KEYS DELUXE MODELS ONLY.
One-touch cooking for immediate access to frequently used operator set programs including cooking modes, cleaning, and other oven functions.
CO NT INUE D
D E LU X E C ON T R O L PA N E L B A S I C F U NC TI O NS
FUNCTION & OPERATING INDICATORS
A. Gold-n-Brown™ FEATURE
This indicator will illuminate when the browning function is set by the operator in a timed or programmed cooking cycle in either convection mode or combination mode.
B. COMBI SMOKER (ON EQUIPPED MODELS)
This indicator will illuminate when the smoking function is set by the operator in a timer, probe or programmed cooking cycle in either convection mode or combination mode.
C. REDUCED FAN SPEED
This indicator will illuminate whenever the operator sets a reduced fan speed to protect products affected by high-velocity air movement.
D. CONFIRMATION OF OVEN OPERATION
This indicator illuminates whenever the oven is operating in any mode.
E. KEY LOCK
This indicator will illuminate when operator has locked any mode key or function to prevent unauthorized or accidental changes.
F. MOISTURE VENT
This indicator will illuminate whenever the Moisture Vent Key is pressed by the operator to eliminate excessive moisture.
S E C T I O N 1 –CO NT R O L PA N E L I DE N T I F IC A T IO N • CO M BI TH ER M EL EC T RI C TE C HN I CA L S E RV I C E M A NU A L • 8
S E T - U P P R O C E D U R E S
SET UP MENU
Following installation, the control should be set with the date and time. In addition to the date and time, the set-up function provides the operator with the ability to adjust a number of other Combither m operating conditions to conform with the needs of the individual installation.
PRESS THE ON/OFF POWER KEY TO THE ON POSITION.
SET UP ADJUSTMENT CHOI CES
PRESS THE CHEF FUNCTION KEY.
Rotate the adjustment knob until the set up symbol is highlighted within the display.
PRESS THE CHEF FUNCTION KEY.
Press the upand down arrow keys or rotate the adjustment knob to select “YES” for the set up function.
Set up
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SET UP FUNCTION.
Press the up and down arrow keys or rotate the adjustment knob to highlight one of the following adjustment functions:
SIGNAL TONE
VOLUME
TIME
DATE
PROGRAM INDEX
DEFAULT/MEMO SETTINGS
TEMPERATURE DISPLAY
NETWORK ADDRESS
LANGUAGE
S I G N A L T O N E
Rotate the adjustment knob until the signal tone symbol is highlighted within the display.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SIGNAL TONE SELECTION.
Press the up and down arrow keys or rotate the adjustment knob to select each tone offered. Stop rotation at each individual setting to hear an audio playback. Select the tone desired.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SELECTED SIGNAL TONE SETTING.
S E C T I O N 1 –CO NT R O L PA N E L I DE N T I F IC A T IO N • CO M BI TH ER M EL EC T RI C TE C HN I CA L S E RV I C E M A NU A L • 9
S E T - U P P R O C E D U R E S
A L WA Y S B E G I N S E T U P A D J U S T M E N T S F R O M T H E S E T U P M E N U .
V O L U M E
otate the adjustment knob until the volume symbol is highlighted within the display.
R
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE VOLUME SELECTION.
Press the up offered. Stop rotation at each individual setting to hear an audio playback. Select the volume desired with consideration of the noise level within the kitchen during peak production periods.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE VOLUME SETTING.
T I M E
Rotate the adjustment knob until the time symbol is highlighted within the display.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE TIME SELECTION.
and down arrow keys or rotate the adjustment knob to select each volume level
Press the up and down arrow keys to alternate between hours and minutes and rotate the adjustment knob in each to adjust the numbers to the correct time.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SET TIME.
D AT E
Rotate the adjustment knob until the date symbol is highlighted within the display.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE DATE SELECTION.
Rotate the adjustment knob to select the preferred date format. Press the up and down arrow keys to alternate between day, month and year, and rotate the adjustment knob in each to adjust the numbers to the correct settings.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SET DATE.
P R O G R A M I N D E X
Rotate the adjustment knob until the program index symbol is highlighted within the display.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE PROGRAM INDEX SELECTION.
Press the up and down arrow keys or rotate the adjustment knob to select the preferred index format:
“YE S ” for a listing of programs entered alphabetically with the program install/edit key. “NO ” for a listing of programs entered numerically with the program install/edit key.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE PROGRAM INDEX SETTING.
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH ER M E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 10
S E T - U P P R O C E D U R E S
A L WA Y S B E G I N S E T U P A D J U S T M E N T S F R O M T H E S E T U P M E N U .
D E FA U L T / M E M O S E T T I N G
ooking product with operator set defaults for time and
he default/memo setting allows the operator to choose
T between a display showing the factory set defaults for time and temperature or the last operator set values for time and temperature in each cooking mode. This adjustment function also allows the operator to change the defaults from those set at the factory to settings that better meet the needs of the individual operation.
Rotate the adjustment knob until the default/memo symbol is highlighted within the display.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE DEFAULT/MEMO SELECTION.
Rotate the adjustment knob to “ N O ” for memo. This setting will display the last operator set values for time and temperature in each cooking mode.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE MEMO SETTING.
C temperature can help reduce operator error. Cooking with the oven in the memo setting is particularly useful when several batches are cooked in succession. The memo setting eliminates the necessity to set time and temperature for each batch.
TO CH ANGE THE DEFAULT SETTING S
Rotate the adjustment knob to select “YE S ” .
A numbered list of default descriptions will appear in the display. Rotate the adjustment knob until the setting to be changed is highlighted. Press the up arrow key to highlight the time or temperature to be changed. Rotate the adjustment knob to change the default to the setting desired. Press the down
arrow key to save the new default setting.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE NEW DEFAULT SETTINGS.
COM B I T H E R M FACTORY S E T DEFAULT SETTINGS
CO O KING
MO D E
STEAM 212°F 158°F
MODE (100°C) (70°C)
COMBINATION 302°F 158°F
STEAM MODE (150°C) (70°C)
CONVECTION 338°F 158°F
MODE (170°C) (70°C)
TE M PERATUR E
OV E N
CO R E
TE M PERATUR E
CO O KING
TI M E
25 MINUTES
70 MINUTES
30 MINUTES
RETHERM 275°F 158°F
MODE (135°C) (70°C)
DELTA-T 122°F 172°F
MODE (50°C) (77°C)
PREHEAT 374°F
MODE (140°C)
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH E RM E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 11
FREE
5 MINUTES
FREE
S E T - U P P R O C E D U R E S
A L WA Y S B E G I N S E T U P A D J U S T M E N T S F R O M T H E S E T U P M E N U .
T E M P E R A T U R E D I S P L AY
Rotate the adjustment knob until the temperature display symbol is highlighted within the display.
RESS THE CHEF FUNCTION KEY TO CONFIRM THE TEMPERATURE DISPLAY SELECTION.
P
Press the up adjustment knob to select either Fahrenheit or Celsius.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE TEMPERATURE DISPLAY SETTING.
and down arrow keys or rotate the
N E T W O R K A D D R E S S
Press the up and down arrow keys or rotate the adjustment knob until the network address symbol is highlighted within the display.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE NETWORK ADDRESS SELECTION.
The current network address will appear in the display.
Rotate the adjustment knob to select 1 through 99 and assign a different network number for each PC to be connected.
PRESS THE CHEF FUNCTION KEY TO CONFIRM EACH NETWORK ADDRESS.
L A N G U A G E
Press the up and down arrow keys or rotate the adjustment knob until the language symbol is highlighted within the display.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE LANGUAGE PROGRAM SELECTION.
Rotate the adjustment knob to select the required language.
CHINESE
DUTCH
ENGLISH*
FRENCH
GERMAN
*U.S. FA CT O RY SET TIN G
NO T E : SO ME OF TH E LAN GUA GE SE LEC TIO NS SH OW N ABO VE MAY NO T BE AVAI LAB L E ON ALL M OD ELS.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE LANGUAGE SETTING.
ITALIAN
JAPANESE
KOREAN
POLISH
PORTUGUESE
RUSSIAN SPANISH
SWEDISH
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH ER M E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 12
I M PO R TA N T S A F E TY P REC A U T I ON S
METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.
AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED, HOSED DOWN, OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND. DO NOT USE WATER JET TO CLEAN.
SEVERE DAMAGE OR
ELECTRICAL HAZARD COULD RESULT.
WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED.
NOT E : Au tomatic st e a m venting is a standard
saf e t y feature built in t o all Combitherm ove n models. This f e a t ur e vents all ste a m from t h e oven compartment
MME D I ATELYBEFO R ECOOK I N G
I TIM E EXPIRES.
Thi s function is p r ov i d e d in all programmed and timed pr oduc t i o n whe n operating in a n y Steam, Com b i n a t ion, Conv e c t i o n , and Retherm coo k i n g mode. Automatic steam ven t i n g does not f u n c tion if the o ven doo r is opened b e f o r e time expir es or whe n the oven ha s been set t o con t i n u o us operat i o n .
HOT STEAM CAUSES BURNS
ROTATE T HE DO OR HAN DLE T O THE FIR S T OPEN ROTATI O N POSITION ON LY
WW AAIITT UUNN TT IILL TTHH EE SS TTEEAA MM IISS VV EENN TT EE DD BBEE FFOORREE FFUULLLLYY OOPPEENN II NN GG TT HHEE DD OOOORR..
D O N O T USE THE ATTACHED HAND-
HELD HOSE TO SPRAY ANYTHING OTHER THAN THE INTERIOR OF THE COMBI THERM OVEN COMPARTMENT.
D O N O T U S E T H E S P R AY H O S E
ON THE S URFAC E OF A HOT C O OKING COMPARTMENT. ALLOW THE OVE N TO COOL TO A MINIMU M OF 150°F (66°C).
..
DO NOT HANDLE PANS CONTAININ G LIQUID
OR SEM I L I QU ID PRODUC T S POSITI O N ED ABOVE THE EYE LEVEL OF THE OPERATOR. SUCH PRODUCTS CAN SCALD AND CAUSE SERIOUS INJURY.
NNOO TTEE: UU SS EE AA UU TT HH OO RR II ZZ EE DD CC OO MM BB II TT HH EE RR MM OO VV EE NN CC LL EE AA NN EE RR OO NN LL YY ..
UU NN AA UU TT HH OO RR II ZZEEDD CC LL EEAA NN II NNGG AAGG EE NN TT SS MM AA YY DD II SS CC OO LL OO RR OORR HH AA RR MM II NN TT EE RR II OO RR SS UU RR FF AA CC EE SS OO FF
TT HH EE OO VV EE NN .. RREE AADD AA NN DD UUNN DD EE RR SS TT AA NN DD LL AA BB EE LL AA NN DD MM AA TT EE RR IIAA LL SS AA FF EE TT YY DDAA TT AA SS HH EE EE TT
BB EE FF OO RR EE UU SS II NN GG TT HH EE OO VV EE NN CC LL EE AA NN EE RR ..
NOTE AND OBSERVE ALL SAFETY PRECAUTIONS LOCATED THROUGHOUT THIS GUIDE.
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH E RM E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 13
FOR OPERATOR SAFETY
S T EA M MO D E
STEAM LOW TEMPERATURE STEAM QUICK STEAM
The Steam mode provides the operator with the ability to steam, poach, or blanch. This mode will automatically steam at the boiling point of water; quick-steam above the boiling point for faster cooking results; or low temperature steam, below the boiling point,
or more delicate products such as pâté, mousse, seafood, or custard.
f
PRESS THE ON/OFF POWER KEY TO THE ON POSITION.
PRESS THE STEAM MODE KEY.
Automatic Steam temperature of 212°F (100°C) will appear in the display. The last set time or oven control default setting for time will appear in the display.
PR ESS THE START KEY TO ST EAM AT THE SETTINGS SH OWN.
TO CH ANGE THE SETTINGS S HOWN:
PRESS THE TEMPERATURE KEY.
The cooking temperature will appear highlighted within the oven display.
Press the up and down arrow keys or rotate the adjustment knob to select the desired cooking temperature.
• Automatic Steaming 212°F (100°C)
• Quick-steaming 213°F to 248°F (101°C to 120°C)
• Low Temperature Steaming 86°F to 211°F (30°C to 99°C)
TO CO OK B Y TIME:
PRESS THE TIME KEY.
The cooking time will appear highlighted within the oven display.
Pr e ss t he u p an d do w n ar r ow k ey s or r ota t e t h e a d ju s tm e nt k n ob t o se l ec t th e tim e de s ir e d…
o r
Set control for continuous operation by rotating the adjustment knob to the right until
ap p ea r s i n th e d is p la y .
TO CO OK B Y INTERNAL PROD UCT TEMPERATU R E:
PRESS THE CORE TEMP KEY.
The previously set core temperature or oven control default setting will appear highlighted within the oven display.
Pr e ss t he u p an d do w n ar r ow k ey s or r ota t e t h e a d ju s tm e nt k n ob t o se l ec t th e int er na l te m pe r at u re d esi red a nd i ns e rt t he p r od u ct p ro b e.
PR ESS THE START KEY TO BE GIN COOKING IN THE STE AM M ODE.
• The set cooking temperature will appear in the display. To adjust the set temperature, press the key once and make corrections as required. To display the actual oven temperature, press the key twice.
• The remaining cooking time will appear in the display. To display the set time or to change the set values for time during operation, press the time key once and make corrections as required.
• The actual internal product temperature will appear in the display. To display the set internal product temperature or to change the set values for core temperature during operation, press the key once and make corrections as required.
When the cooking time has expired or the operator set inter nal temperature has been reached, a buzzer will sound indicating the end of the operating mode.
• To stop the buzzer, press the start/stop key or open the oven door.
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH ER M E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 14
S T EA M MO D E
C H EF O PE R AT I N G T I P S
This mode will steam a full or partial load of a single product, or multiple products
without transfer of flavors. When steaming multiple products, however, individual
roduct cooking times must be taken into consideration. The non-pressurized
p
atmosphere of the Combitherm also provides the ability to open the door during the
steam mode in order to monitor products more closely throughout the steaming process.
STEAM
Per forated, 2-1/2" deep pans (65mm) are particularly suitable for use in this program mode. These pans will provide a shorter cooking time and will prevent product over-cooking at the bottom of the pan.
Separate ice-encased vegetables before steaming to assure more even cooking.
A variety of products can be steamed at the same time but attention must be paid to the different cooking times required for each food product.
Butter and season vegetables after steaming.
QUICK STEAMING
Quick steaming is suitable for hearty, root-type vegetables such as potatoes, legumes, and cabbage.
Quick steaming provides a cooking time which is approximately 10-percent shorter than the regular steam mode temperature of 212°F (100°C).
Set the steam cooking temperature between 221°F (105°C) and 230°F (110°C) for small loads and between 230°F (110°C) and 248°F (120°C) for full loads.
LOW TEMP STEAM
The low temperature steam mode will function whenever the oven compartment temperature is below 212°F (100°C).
Proof yeast dough at a temperature setting of 90°F to 110°F (32°C to 43°C).
It will take longer to steam products using the low temperature steam mode.
Steaming sausages in low temperature steam prevents cracked or peeling skins.
Use low temperature steam for delicate foods such as shrimp, fish, seafood, and crème caramel.
Steam long-grain rice using approximately 1-part rice to approximately 1-1/2-parts water or seasoned liquid.
Steam durum wheat noodles in unperforated pans using 1-part noodles to 5-parts cold water.
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH E RM E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 15
For best results, low temperature steam all delicate food items at a temperature of 210°F (99°C) or below.
C O MB I N AT I O N M O D E
The Combination mode will prove to be the most versatile and widely used mode the Combitherm oven has to offer. It will produce the best possible results on the widest variety of products — all within the shortest period of time. The unique control function of this mode enables the operator to roast or bake with a combination of
team and convection heat. In addition to shorter cooking times, this combination of
s steam and heat offers less product shrinkage and more moisture retention than obtained in a standard convection oven.
PRESS THE ON/OFF POWER KEY TO THE ON POSITION.
PRESS THE COMBINATION MODE KEY.
The last set values or oven control default setting for temperature will appear in the display. The last set time or oven control default setting for time will appear in the display.
PR ESS THE START KEY TO CO OK AT T HE S ETTINGS SHO WN.
TO CH ANGE THE SETTINGS S HOWN:
PRESS THE TEMPERATURE KEY.
The cooking temperature will appear highlighted within the oven display.
Pr e ss t he u p an d do w n ar r ow k ey s or r ota t e t h e a d ju s tm e nt k n ob t o se l ec t th e des ire d co o ki n g t e mp e ra t ur e .
• 212°F to 482°F (100°C to 250°C)
TO CO OK B Y TIME:
PRESS THE TIME KEY.
The cooking time will appear highlighted within the oven display.
Press the up and down arrow keys or rotate the adjustment knob to select the time desired…
o r
Set control for continuous operation by rotating the adjustment knob to the right until
ap p ea r s i n th e d is p la y .
TO CO OK B Y INTERNAL PRO D UCT TEMPERATU R E:
PRESS THE CORE TEMP KEY.
The core temperature will appear highlighted within the oven display.
Pr e ss t he u p se l ec t th e in t er na l te m pe r at u re d esi red a nd i ns e rt t he p r od u ct p ro b e.
PR ESS THE START KEY TO BE GIN COOKING IN THE COM BINATIO N MODE.
• The set cooking temperature will appear in the display. To adjust the set temperature, press the key once and make corrections as required. To display the actual oven temperature, press the key twice.
an d do w n ar r ow k ey s or r ota t e t h e a d ju s tm e nt k n ob t o
• The remaining cooking time will appear in the display. To display the set time or to change the set values for time during operation, press the time key once and make corrections as required.
• The actual internal product temperature will appear in the display. To display the set internal product temperature or to change the set values for core temperature during operation, press the
key once and make corrections as required.
When the cooking time has expired or the operator set inter nal temperature has been reached, a buzzer will sound indicating the end of the operating mode.
• To stop the buzzer, press the start/stop key or open the oven door.
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH ER M E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 16
COMBINATION MODE
CHEF OPERATING TIPS
Th e Co m bi n at i on m o de i nj e ct s th e o pt i mu m am o un t of s t ea m
au t om a ti c al l y. T he r e is n o ne e d to s e le c t moi s tu r e l e ve l s. F ood s do n ot
dr y ou t . F l av o rs a r e r e ta i ne d wi t h no t r an s fe r of f l av o rs w he n mix ing
pr o du c t l o ad s .
Due to the automatic steam adjustment, the door can be opened at any time during a cooking operation. Be certain to observe the safety war ning when opening the oven door.
The Combination mode is particularly efficient when used for baking, broiling, grilling, stewing, braising, and roasting.
When using the Combination mode, cooking temperatures can be reduced 10- to 20-percent below the temperatures used for conventional cooking methods.
Cooking time will be reduced approximately 40-percent when cooking at the same temperature used for convection oven cooking and up to 50- to 60-percent less time when cooking at the same temperature used for a conventional oven.
Food browning in the Combitherm begins at a cooking temperature of approximately 248°F (120°C).
A higher cooking temperature results in heavier browning but also results in greater product weight loss. To achieve additional browning use the Moisture Vent Key or set Gold-n-Brown into the product procedure. Gold-n-Brown is particularly useful for adding color to high moisture products such as chicken and other poultry items or for additional browning of full loads and other moist products.
The Combination mode provides even browning without the necessity to turn the pans.
For more even cooking, do not cook in pans deeper than 4-inches (100mm).
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH E RM E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 17
C O NV E C T I O N M O DE
he Convection mode operates with hot circulated air within a temperature range
T of 86° to 482°F (30° to 250°C). For many applications, better results may be achieved with the Combination mode; therefore, the operator may want to consider using the Convection mode on a more limited basis.
PRESS THE ON/OFF POWER KEY TO THE ON POSITION.
PRESS THE CONVECTION MODE KEY.
The last set values or oven control default setting for temperature will appear in the display. The last set time or oven control default setting for time will appear in the display.
PR ESS THE START KEY TO CO OK AT T HE S ETTINGS SHO WN.
TO CH ANGE THE SETTINGS S HOWN:
PRESS THE TEMPERATURE KEY.
The cooking temperature will appear highlighted within the oven display.
Pr e ss t he u p an d do w n ar r ow k ey s or r ota t e t h e a d ju s tm e nt k n ob to s el e ct t he d e si r ed c oo k in g te m per atu re.
• 86° to 482°F (30° to 250°C)
TO CO OK B Y TIME:
PRESS THE TIME KEY.
The cooking time will appear highlighted within the oven display.
Press the up and down arrow keys or rotate the adjustment knob to select the time desired…
o r
Set control for continuous operation by rotating the adjustment knob to the right until
ap p ea r s i n th e d is p la y .
TO CO OK B Y INTERNAL PRO D UCT TEMPERATU R E:
PRESS THE CORE TEMP KEY.
The core temperature will appear highlighted within the oven display.
Pr e ss t he u p an d do w n ar r ow k ey s or r ota t e t h e a d ju s tm e nt k n ob t o se l ec t th e in t er na l te m pe r at u re d esi red a nd i ns e rt t he p r od u ct p ro b e.
PR ESS THE START KEY TO BE GIN THE COOKING MOD E.
• The set cooking temperature will appear in the display. To adjust the set temperature, press the key once and make corrections as required. To display the actual oven temperature, press the key twice.
• The remaining cooking time will appear in the display. To display the set time or to change the set values for time during operation, press the time key once and make corrections as required.
• The actual internal product temperature will appear in the display. To display the set internal product temperature or to change the set values for core temperature during operation, press the key once and make corrections as required.
When the cooking time has expired or the operator set inter nal temperature has been reached, a buzzer will sound indicating the end of the operating mode.
• To stop the buzzer, press the start/stop key or open the oven door.
To check the length of time the product has been operating in the core temperature mode, pr ess and hold the
time key along with the core temperature key . The time period will appear at the top of the display.
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH ER M E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 18
CONVECTION MODE
CHEF OPERATING TIPS
The Co nve ct io n Mo de c an be u sed to roa st o r b ake produ ct s ne ed ing ve ry
sho rt coo ki ng t im es o r for h igh mo istur e pr od uc ts s uc h as muf fi ns, ca kes,
and co oki es , or fo r br ownin g the s ur fa ce of t he p ro duc t.
The Convection mode works best with foods containing little moisture or for very moist food which require a dryer finished product.
For baking, preheat the Combitherm at a temperature of 36°F to 54°F (20°C to 30°C) above the baking temperature required. Once preheated, reset the temperature as required.
A higher cooking temperature results in heavier browning but also results in greater product weight loss. To achieve additional browning use the Moisture Vent Key or set the Browning Feature into the product procedure.
To prevent the surface of food from excessive drying, the fan will not engage if the internal oven temperature is above 212°F (100°C) and the set oven temperature is below 212°F (100°C).
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH E RM E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 19
R E TH E R M M O D E
The Retherm mode can be used to rether malize (regenerate) portioned food on
plates, trays, or platters within a short period of time. Steam is automatically injected
nto the oven compartment as required. Items are brought up to proper serving
i
emperatures without dry edges or condensate for ming on the plates.
t
RESS THE ON/OFF POWER KEY TO THE ON POSITION.
P
PRESS THE RETHERM MODE KEY.
The last set values or the default settings will appear in the display.
PR ESS THE START KEY TO CO OK AT T HE S ETTINGS SHO WN.
TO CH ANGE THE SETTINGS S HOWN:
PRESS THE TEMPERATURE KEY.
The cooking temperature will appear highlighted within the oven display.
Pr e ss t he u p an d do w n ar r ow k ey s or r ota t e t h e a d ju s tm e nt k n ob to s el e ct t he d e si r ed c oo k in g te m per atu re.
• 248° to 320°F (120° to 180°C)
TO CO OK B Y TIME:
PRESS THE TIME KEY.
The cooking time will appear highlighted within the oven display.
Press the up and down arrow keys or rotate the adjustment knob to select the time desired…
o r
Se t c on tr ol for co ntinuou s operati on by r ot at in g t he ad ju st me nt kn ob to th e ri gh t u nt il ap p ea r s i n the d is p la y .
TO CO OK B Y INTERNAL PRO D UCT TEMPERATU R E:
PRESS THE CORE TEMP KEY.
The core temperature will appear highlighted within the oven display.
Pr e ss t he u p an d do w n ar r ow k ey s or r ota t e t h e a d ju s tm e nt k n ob t o se l ec t th e int er na l te m pe r at u re d esi red a nd i ns e rt t he p r od u ct p ro b e.
PR ESS THE START KEY TO BE GIN THE RETHERM MOD E.
• The set cooking temperature will appear in the display. To adjust the set temperature, press the key once and make corrections as required. To display the actual oven temperature, press the key twice.
• The remaining cooking time will appear in the display. To display the set time or to change the set values for time during operation, press the time key once and make corrections as required.
• The actual internal product temperature will appear in the display. To display the set internal product temperature or to change the set values for core temperature during operation, press the key once and make corrections as required.
When the cooking time has expired or the operator set inter nal temperature has been reached, a buzzer will sound indicating the end of the operating mode.
• To stop the buzzer, press the start/stop key or open the oven door.
To check the length of time the product has been operating in the core temperature mode, press and hold the time key along with the core temperature key . The time period will appear at the top of the display.
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH ER M E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 20
RETHERM MODE CHEF OPERATING TIPS
Since plated meals consist of dissimilar products, there are several important factors
to consider in order to produce the finest results. Product density (compactness),
hickness, quantity of product on each plate, and quantity of plates all relate to the
t
length of time necessary to reheat. Again, experience is the best method to
determine reheating time. Once the time has been determined and recorded for a
specific meal, the results will be consistent for future reheating times.
HEL P F U L HINTS FOR R E H E ATING O N THE PLATE
ALL FOOD COMPONENTS ON THE PLATE SHOULD BE OF SIMILAR DENSITIES.
ALL FOOD COMPONENTS ON THE PLATE SHOULD BE SIMILAR IN THICKNESS.
ARRANGE ALL FOOD COMPONENTS EVENLY ON THE PLATE.
AVOID EXCESSIVE OVERLAPPING OF PRODUCT.
SAUCES MUST BE HEATED AND ADDED TO PRODUCT AFTER REHEATING.
A MIXED VARIETY OF MEALS CAN BE REHEATED AT THE SAME TIME.
À LA C ARTE RETHERMALI Z AT ION
À la carte rether malization is designed to take a single plate from a refrigerated temperature to serving temperature for immediate service. Plates are prepared in advance, covered, and refrigerated. Preheat the Combither m oven. Remove plate from refrigeration and place in the oven at 275°F (135°C) for an uncovered plate or 300°F (150°C) for a covered plate. Plates with meat components will take more time than plates containing all vegetable components. Follow internal temperature requirements for reheating and allow for override time. After reheating, remove the plate from the oven, add any sauces, garnish, and serve. This process can be repeated as required.
For the most efficient continuous service, it is suggested that the Combitherm oven be dedicated to the rethermalization process during serving hours.
BANQU E T RETHER M A LIZATION
Banquet rethermalization is designed for high volume, full or partial load (multiple plate) reheating. For maximum efficiency, it is essential that volume rethermalization be used in conjunction with the utilization of holding cabinets to keep rether malized food at proper temperatures.
Plates are assembled in advance, covered, and refrigerated or loaded on the roll-in cart and refrigerated. Preheat the Combitherm oven at 275°F (135°C) for uncovered plates or 300°F (150°C) for covered plates. Remove plates or the roll-in cart from refrigeration, load in the oven and set timer as
required. Follow inter nal temperature requirements for reheating and allow for override time. Remove the plates or roll-in cart from the Combitherm and roll into the companion holding cabinet. Relocate the holding cabinet to the banquet service area.
RETH E R MALIZING P REFA B RICATED A N D
VACUUM- PACKED FR O ZEN FOO D S
For bulk product rethermalization, completely defrost product bags in walk-in cooler. DO NOT REMOVE PRODUCT FROM THE BAG. Load thawed bags in preheated oven and rether malize in the Low Temperature Steam mode until the required internal temperature is reached. Place rethermalized bags in a preheated holding cabinet set at 140° to 165°F (60° to 74°C) until ready for service.
For large volume on-the-plate regeneration, defrost bags in walk-in cooler. Open bags and plate per menu requirements in a ( refrigerated room. Cover plates, place on Alto-Shaam roll-in cart (trolley), and roll into Combither m oven preheated at 275°F (135°C).
Regenerate in the Convection mode for 3 to 5 minutes. Switch to the Retherm mode for an additional 3 minutes or more if required. Transfer full trolley to a preheated holding cabinet set at 160°F (71°C) until ready for service. In the case of meat cooked to rare, set the cabinet at 140°F (60°C).
MA X IMUM) 55°F (13°C)
PLATE COVERS MUST BE USED FOR ON-THE-PLATE REGENERATION.
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH E RM E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 21
C O RE T EM P E R AT U R E P R OBE MO D E
As a n a l te r n a ti v e t o ti m er o p er a ti o n, t he C ore Te m per atu re P r ob e mo d e c a n be u se d in c o nj u nc t io n wi t h any p ro g ra m mo d e to c o ok b y sen s in g in t er nal
ro d uc t te m pe r at u re . For a mo r e a c cu r at e i nt e r na l te m per atu re, a
p
sp e ci a li z ed C om b it h er m pr o du c t pro b e s e ns e s t e mp e rat ure f ro m fo u r s t ra t eg i c
po i nt s an d dis pla ys a t em p er a tu r e ave r ag e .
PRESS THE ON/OFF POWER KEY TO THE ON POSITION.
INSERT THE PRODUCT PROBE. The probe must be inserted so that the tip is positioned in the center of the food mass.
For liquid or semiliquid foods, suspend the probe in the center of the product and secure the probe wire to the container edge.
SELECT AND PRESS THE REQUIRED COOKING PROGRAM.
PRESS THE TEMPERATURE KEY.
The cooking temperature will appear highlighted within the oven display.
Pr e ss t he u p
an d do w n ar r ow k ey s or r ota t e t h e a d ju s tm e nt k n ob t o se l ec t th e des ire d co o ki n g t e mp e ra t ur e wit hin t he t em p er a tu r e ran g e o f th e co o ki n g m o de s e le c te d .
PRESS THE CORE TEMP KEY.
The core temperature will appear highlighted within the oven display.
Pr e ss t he u p an d do w n ar r ow k ey s or r ota t e t h e a d ju s tm e nt k n ob t o se l ec t th e in t er na l pr o du c t cut o ff t em p er a tu r e.
PR ESS THE START KEY TO BE GIN THE COOKING MOD E.
• The actual internal product temperature will appear in the display. To display the set internal product temperature or to change the set values for core temperature during operation, press the key once and make corrections as required.
When the operator set internal temperature has been reached, a buzzer will sound indicating the end of the operating mode.
• To stop the buzzer, press the start/stop key or open the oven door.
To check the length of time the product has been operating in the core temperature mode, pr ess and hold the
time key along with the core temperature key . The time period will appear at the top of the display.
CH E F O PERATIN G TI PS
To prev e n t o v e r- cooki n g , r e move pro d u c t f r om t he o ven a s s o on a s t h e r e q uir e d in t e r na l
tempe r a t ure is reac h e d i n ei t h e r t h e C o r e Tempe r a t ure mode or the C ore Te m p e ratur e D e l t a-T
mode. The Cor e Te m p eratu r e m o d e s h ould not b e u s ed f o r c o o king thin pr o d u ct i t ems.
DO NO T U S E T H E P ROBE WHEN COO K I NG THIN PRODU C TS.
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH ER M E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 22
DELTA-T CORE TEMPERATURE COOKING
This special program function cooks by internal product temperature with the use of the probe. Unlike the standard core temperature mode, however, the Delta-T oven temperature automatically increases in direct proportion to the internal temperature
f the product. The Delta-T mode cooks with convection heat but provides a more
o gentle method of cooking. Browning occurs toward the end of the cooking cycle.
PRESS THE ON/OFF POWER KEY TO THE ON POSITION.
PRESS THE CHEF FUNCTION KEY.
Pr e ss t he u p De l ta - T s y mbo l is h ig h li g ht e d in t h e d i sp l ay .
PRESS THE CHEF FUNCTION KEY.
Press the up and down arrow keys or rotate the adjustment knob to select “YES” for the Delta-T function.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SETTING.
PRESS THE TEMPERATURE KEY.
Press the up and down arrow keys or rotate the adjustment knob to select the desired Delta-T cooking temperature within the cooking temperature ranges shown below.
an d do w n ar r ow k ey s or r ota t e t h e a d ju s tm e nt k n ob u nt i l t h e
Delta-T
PRESS THE CORE TEMP KEY.
Pr e ss t he u p an d do w n ar r ow k ey s or r ota t e t h e a d ju s tm e nt k n ob t o s e le c t the in t er n a l pro d uc t cu t of f te m per atu re w i th i n t h e t e mpe rat ure r an g es s ho w n bel o w.
P R O DU CT
BEEF ROAST
TEND ERL OIN
VEAL & LA MB
PORK ROAST
HAM
DELTA-T TEMPERATURE
122°F to 131°F (50°C to 55°C)
122°F to 140°F (50°C to 60°C)
122°F to 158°F (50°C to 70°C)
122°F to 158°F (50°C to 70°C)
122°F to 140°F (50°C to 60°C)
CORE TEMPERATURE SETTING
118°F to 136°F (48°C to 58°C)
122°F to 140°F (50°C to 60°C)
172°F (78°C)
172°F (78°C)
172°F (78°C)
TH E OVEN WILL BEGIN THE DELTA-T CONVECT ION CO OKING MODE.
The set Delta-T temperature will appear in the display. The actual internal product temperature will appear in the display.
Wh e n t h e o p er a tor s et i nt e r nal t em p er a tu r e h a s bee n re a ch e d, a b uz z er w il l so u nd i n di c at i ng th e en d of t h e o p er a ti n g m o de .
• To stop the buzzer, press the start/stop key or open the oven door.
DIFFERENCE BETWEEN COOKING COMPARTMENT TEMPERATURE AND INTERNAL PRODUCT TEMPERATURE.
COOLING COMPARTMENT TEMPERATURE
INTERNAL PRODUCT
TEMPERATURE
PRODUCT AND OVEN
TEMPERATURE START
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH E RM E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 23
INTERNAL PRDUCT TEMPERATURE REACHED
AUXILIARY FUNCTIONS
CHEF FUNCTION KEY
There are several auxiliary functions available through the use of the Chef Function Key.
With the exception of the ability to add additional moisture to the oven compartment, that
an only be used during the convection mode, all additional functions can be engaged at any time during any
c cooking mode. Chef Functions can also be programmed into a cooking procedure in oven models that include the deluxe programmable feature. At the end of a cooking mode or program, the oven automatically disengages all operator-set chef functions. These functions, however, do remain programmed and will reengage the next time the programmed procedure is used.
P R E H E A T I N G
THE PREHEATING FUNCTION IS ENGAGED IN THE CONVECTION MODE AT A FIXED
TEMPERATURE AND TIME. BOTH THE TEMPERATURE AND TIME CAN BE ADJUSTED BY THE
OPERATOR TO COMPLY WITH THE REQUIREMENTS OF THE INDIVIDUAL OPERATION.
SEE STAR T UP PROCEDURES UNDER D E FAULT/MEMO SETTING .
PRESS THE CHEF FUNCTION KEY.
Rotate the adjustment knob until the preheat symbol is highlighted in the display.
PRESS THE CHEF FUNCTION KEY.
Press the up and down arrow keys or rotate the adjustment knob to select “YES” for the Preheat function.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SETTING.
THE OVEN WILL BE G I N THE PREHEAT FUNCTION.
• The set preheat temperature will appear in the display.
• The set preheat time will appear in the display.
Preheating
• The preheat symbol will appear in the display.
When the set time and temperature has been reached, a buzzer will sound indicating the end of the preheat function.
• To stop the buzzer, press the start/stop key or open the oven door.
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH ER M E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 24
AUXILIARY FUNCTIONS
CHEF FUNCTION KEY
G O L D - n - B R O W N
The browning feature is an automatic function designed to regulate humidity for additional color to products as needed. This feature is particularly useful for adding color to high moisture products such as chicken and other poultry items or for additional browning of full loads and other moist products. In addition, this feature may be used to add texture to fried items such as French fries or breaded chicken. The browning feature can be used as required in both the Combination mode and Convection mode and can be programmed into a cooking procedure.
Browning can be used for any product with a set cooking time more than 5-minutes. Depending on the type of product and product load, the browning feature may also slightly increase the set cooking time in order to fully complete the browning function. This is a standard operating condition of this feature.
SELECT AND PRESS THE REQUIRED COOKING MODE AND SET MODE FUNCTIONS.
PRESS THE CHEF FUNCTION KEY.
Rot at e th e a dju st me nt k no b un ti l th e br ow ning s ymb ol is hi ghlig ht ed w it hin the di spl ay .
PRESS THE CHEF FUNCTION KEY.
Press the up and down arrow keys or rotate the adjustment knob to select “YES” for the browning function.
PRESS THE CHEF FUNCTION KEY TO CONFIRM THE SETTING.
The browning indicator light will illuminate directly above the display.
PR ESS THE START KEY.
The oven will engage the browning feature in the Combination or Convection mode set by the operator.
Brown
S E C T I O N 1 –CO N T R OL P A N E L ID E NT I F I C AT I O N • CO M BI TH E RM E LE CT RI C TE C H NI C AL S E R VI C E M A N UA L • 25
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