Alto Shaam 6.05 Installation Manual
#6019 • 12/01
PRINTED IN U.S .A .
W164 N9221 Water Street ●P.O. Box 450 ●Menomonee Falls, Wisconsin 53052-0450 ●U.S.A.
PHONE: (262)251-3800 (800)558-8744 U. S. A./CANADA●FAX : (262)251-7067 (800)329-8744 U. S. A. (262)251-1907 INTERNATIONAL
●
www.alto-shaam.com
COMBITHERM®
COMBINATION OVEN/STEAMER
INSTALLATION
and
MAINTENANCE
Model 6•05 ELECTRIC
ELECTRONIC CONTROL
®
Installation
Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Sound Absorber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Water Drainage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Stacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety and Operational Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control Description
Control Panel Operating Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fahrenheit or Celsius Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Oven Preheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cooking Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cool Down Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Programmable Menu (DELUXE MODEL OPTION). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleaning and Maintenance
Daily Gasket Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Probe Usage & Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Oven Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Trouble Shooting Checklist
Water Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Steam Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Motor Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Drain Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Convection Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General Trouble. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Service and Parts
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Transportation Damage and Claims
Limited Warranty
COMBITHERM INSTALLATION AND MAINTENANCE MANUAL #6019
6•05 COMBITHERM® TABLE OF CONTENTS
TRANSPORTATION
Upon receipt of the Combitherm Combination OvenSteamer, check the exterior of the shipping crate for any
physical damage that could result in damage to the
contents. If the oven was not received from the carrier in
an upright position, there is a stronger possibility of
concealed damage. Uncrate the unit carefully and inspect
for any transit damage. Immediately report any damage to
the delivering freight carrier.
The oven must remain on the pallet while being moved to
the installation site by fork-lift or pallet lift truck.
When removing the oven from the pallet to the
installation site, care should be used to prevent
damage to the drip-tray hanger permanently
mounted at the bottom of the oven door.
INSTALLATION SITE
HOOD INSTALLATION IS REQUIRED
In order to ensure proper ventilation, a minimum distance
of at least 6” (152mm) must be kept from the control panel
side [left] of the oven and any adjoining surfaces.
Determine any additional clearance needed for access to
the fuses or to gain access for servicing.
Allow a minimum of 3-1/2” to 5” (89mm to 127mm) from
the right side of the oven to allow the door to open to at
least a 90° angle. Fully opened, the door will extend up to
a 225° angle.
Allow a minimum clearance of 5” (127mm) from the back
of the oven for plumbing connections.
Allow adequate clearance for the steam vent(s) located at
the top [right-rear] of the oven.
Do not install the oven adjacent to heat producing
equipment such as fryers, broilers, etc. Minimum
clearance recommended: 20” (50cm).
Place the Combitherm Oven on a stable, LEVEL horizontal
surface. For counter-top models, the overall height of the
oven should be positioned so the operating controls and
shelves may be conveniently reached from the front.
ALL INSTALLATION INSTRUCTIONS AND
REQUIREMENTS MUST BE STRICTLY OBSERVED.
IMPROPER CONNECTION OF THIS APPLIANCE
NULLIFIES ALL WARRANTIES.
COMBITHERM INSTALLATION AND MAINTENANCE MANUAL #6019
PG. 1
COMBITHERM® INSTALLATION and SPECIFICATIONS
TRANSPORTATION
THIS S IDE UP
COMBITHERM
➞
➞
INSTALLATION SITE
(127mm)
6"
(152mm)
MINIMUM
ALLOW ADDITIONAL
ACCESS FOR SERVICE
5"
20"
(50cm)
MINIMUM
COMBITHERM®
OFF
POWER
ON
FOLLOWING ELECTRICAL CONNECTION,
THE FAN MUST ROTATE IN THE SAME
DIRECTION AS THE ARROW
LOCATED ON THE OVEN FAN
MOTOR.
THIS APPLIANCE WILL NOT FUNCTION
PROPERLY AND DAMAGE CAN OCCUR IF
THE MOTOR ROTATION IS NOT CORRECT.
COMBITHERM® INSTALLATION and SPECIFICATIONS
ELECTRICAL INSTALLATION
An electrical wiring diagram is located behind
the control panel on the left side of the oven.
The oven must be installed by a qualified
electrician. This appliance must be branch
circuit protected with proper ampacities, in
accordance with the wiring diagram located in
the electrical compartment of the oven. The
oven must be properly grounded in accordance
with the National Electrical Code and
applicable local codes.
CAUTION
ENSURE THE AVAILABLE
POWER SOURCE MATCHES
THE VOLTAGE STAMPED
ON THE NAMEPLATE OF
THE OVEN.
For supply connections, use the wire size
posted on the label located behind the left hand
side panel.
Each oven motor displays an arrow showing the
direction of the motor rotation.
SOUND ABSORBER
Install Sound Absorber at top of oven by
twisting in a clockwise motion until snug.
Note: Do not overtighten.
TO CHANGE MOTOR DIRECTION, EXCHANGE
TWO OF THE INCOMING PHASES.
COMBITHERM INSTALLATION AND MAINTENANCE MANUAL #6019
PG. 2
ELECTRICAL INSTALLATION
ELECTRICAL
PANEL
ELECTRICAL
CONNECTION
ELECTRICAL
PANEL
TERMINAL
BLOCK
MOTOR
COMBITHERM INSTALLATION AND MAINTENANCE MANUAL #6019
PG. 3
COMBITHERM® INSTALLATION and SPECIFICATIONS
WATER DRAINAGE
The oven must discharge through an indirect waste
pipe by means of an air gap. The drain thread is
1-1/4" NPT.
A union is required. Install a 1-1/4" (32mm)
diameter drain line with a maximum length of 12”
(305mm) and a 3 to 5 percent gradient.
ATTENTION: In the U.S.A., this equipment is to be
installed to comply with the Basic Plumbing Code of
the Building Officials and Code Administrators
International, Inc. [BOCA], and the Food Service
Sanitation Manual of the Food & Drug
Administration [FDA]
WATER SUPPLY
CONNECT TO POTABLE ( DRINKABLE) COLD WATER ONLY
WATER PRESSURE REQUIREMENTS: MINIMUM 45 PSI (3 BAR)
MAXIMUM 75 PSI (5 BAR)
A shut-off valve and approved back-flow preventer must be installed when
connecting the oven to the cold water intake. Connecting pipe thread is
3/4” NPT.
A hose connector (HO-22116) is supplied for flexible hose connection to the
cold water source.
PIPE SEALING TAPE (TEFLON) MUST BE USED AT ALL
CONNECTION POINTS.
The use of a pipe sealing compound
is not recommended.
The shut-off valve must be in the OPEN position when the oven is being
used.
SOUND
ABSORBER
DRAIN OUTLET
1-1/4" (32mm) DIA.
3% TO 5%
GRADIENT
1-1/2" to 2" minimum diameter
WASTE PIPE
(c. 38mm to 51mm)
WATER INTAKE
FILTER
A
DRAIN LINE
1-1/4" (32mm) diameter
12" (305mm) maximum length
AIR GAP
RESET BUTTON
TEMPERATURE
OVERIDE
THERMOSTAT
POWER
INTAKE
A
COMBITHERM INSTALLATION AND MAINTENANCE MANUAL #6019
PG. 4
COMBITHERM® INSTALLATION and SPECIFICATIONS
IMMEDIATELY FOLLOWING INSTALLATION:
BEFORE SWITCHING POWER SWITCH “ON”
✔ Make certain Power Switch is in the “OFF” position.
✔ Make certain all unnecessary articles are removed from the oven interior.
✔ Turn the water supply “ON” and make certain the connections do not leak.
✔ Flood the interior oven compartment floor with water from hand-held hose and check
to make certain the drain connections do not leak.
✔ Make certain the fan guard cover plate is in place and secure.
✔ Make certain the electrical connections are correct and sound.
IF ALL IS IN ORDER …
WITH DOOR CLOSED, TURN POWER SWITCH “ ON”
1. Press the STEAM program key.
●
The STEAM program LED light will illuminate.
●
The oven is ready for immediate operation in the STEAM mode or the selection of any other
program mode.
2. Push SUPERHEATED STEAM AND CONVECTION program key. Press COOK TEMP
and use and to set the temperature to 250°F (120°C). Press and hold TIMER key for
continuous ON time until "–––" appears in the display .
Press START key to verify proper program operation.
●
The STEAM LED will illuminate periodically whenever the oven is producing steam.
●
The CONVECTION LED will illuminate periodically whenever the oven is producing convection heat.
●
The FAN LED will be illuminated throughout the entire cooking process.
Carefully open oven door, observing steam caution.
— Indicator lights for FAN and STEAM should go “OUT.”
Close the door and press STOP key to end program check.
3. Push CONVECTION program key. Press COOK TEMP and use and to set the
temperature to 250°F (120°C). Press and hold TIMER key for continuous ON time until
"–––" appears in the display .
Press START key to verify proper program operation.
●
The CONVECTION LED will illuminate periodically whenever the oven is producing heat.
●
The FAN LED will be illuminated throughout the entire cooking process.
Carefully open oven door, observing steam caution.
— Indicator lights for FAN and CONVECTION should go “OUT.”
Close the door and press STOP key to end program check.
4. TURN POWER “ OFF.”
THE OVEN IS NOW READY FOR NORMAL OPERATION.
For safe release of the cooking compartment steam,
initially open the door approximately 2" (50mm) only.
Stand behind the door as the hot steam is released.
STEAM!
START-UP
CHECK
LIST
✔
✔
✔
START
STOP
START
STOP
START
STOP
START
STOP
COMBITHERM INSTALLATION AND MAINTENANCE MANUAL #6019
PG. 5
COMBITHERM® INSTALLATION and SPECIFICATIONS
Model 6•05
Installation Data
Type of unit Counter-top
Pan capacity 6 Half-size sheet pans*
(10-3/8" x 12-3/4" x 2-1/2")
*Additional wire shelves
required for maximum capacity
Side Rack spacing 2-5/8" (65mm)
External depth 22-1/2" (572mm)
External width 28-1/2" (724mm)
External height 28-1/2" (724mm)
Net Weight 175 lb (79 kg)
Electrical specs
208/240V — 50/60 Hz, 1 ph At 208V At 240V
Power connection 4.1 kW 6.0 kW
Current (Amps) 19.8 25.0
Terminal Block connection 2 Wire Plus Ground
AWG 10 or larger
208/240V — 50/60 Hz, 3 ph At 208V At 240V
Power connection 4.1 kW 6.0 kW
Current (Amps/phase) 19.8 25.0
Terminal Block connection 3 Wire Plus Ground
AWG 10 or larger
Noise Level 44 dB(A)
Construction Stainless Steel Type 304
Interior 20 gauge
Exterior 20 gauge
Insulation 1-5/8" (40mm) thick
Hose length 45" (1150mm)
hand shower
Cold water intake 3/4" NPT
Water pressure 45 to 75 psi (3 to 5 bar)
(Flowing pressure)
Water consumption 8.0 gallons/hour
max. in steam program (30 liters/hour)
Drain connection 1-1/4" NPT
Dimensions
A Unit depth 22-1/2" (572mm)
B Unit width 28-1/2" (724mm)
C Unit height 28-1/2" (724mm)
D Depth with door open 40-1/2" (1029mm)
E Electrical connection 4-3/4" (121mm)
F Drain (AW1) 9" (229mm)
G Drain (AW1) 3" (76mm)
H Foot position 21" (534mm)
I Foot position 3-3/4" (95mm)
J Foot position 16-5/8" (422mm)
K Foot position 2-3/4" (70mm)
L Oven chamber width 17-1/4" (440mm)
M Oven chamber depth 16" (405mm)
N Oven chamber height 17-3/4" (450mm)
Accessories
Chicken Roasting Rack
— 3 chicken capacity (fits on half-size pan) . . . . . . . . . SH-24986
Oven Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CE-24750
Specially formulated for Combitherm Ovens
Twelve (12) containers/case, 1 quart (c. 1 liter) each
Oven Stand
(wxdxh) 22-5/8" x 18-3/16" x 27-3/16"
(575mm x 462mm x 690mm)
— With Pan Shelf only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14612
— Pan Slide Assembly for 14612. . . . . . . . . . . . . . . . . . . . . 15990
Shelves, Stainless Steel Wire . . . . . . . . . . . . . . . . . . . . SH-24985
Stacking kit (factory installation only) . . . . . . . . . . . . . . . . . 15665
6•05 over 6•05
Ventless Hood (factory installation only). . . . . . . . . . . . . . . . 15610
MINIMUM
CLEARANCE
6"
(152mm)
E
B
Water Intake
Electrical Inlet
AW1
F
G
MINIMUM
CLEARANCE
5" (127mm)
A
D
OVEN CHAMBER
M
I
KW1
A
J
K
OVEN CHAMBER
COMBITHERM
M
I
L
N
C
H
COMBITHERM INSTALLATION AND MAINTENANCE MANUAL #6019
PG. 6
COMBITHERM® INSTALLATION and SPECIFICATIONS
Safety and Operational
Precautions:
●
Before opening the oven door during
normal operation, always press the STOP
key and wait a few seconds to allow the
fan to stop rotating.
●
When using the hand sprayer, make certain the power
switch is in the OFF position.
●
Before using the hand sprayer, wait until the cooking
compartment has cooled down to at least 130°F (54°C).
●
Never use the oven cleaner or the hand sprayer to clean
the outer surface of the oven.
●
Clean the oven and oven gasket on a daily basis.
A Remove the four (4) feet from bottom of unit.
Fasten one (1) optional stacking outer cover to
bottom of unit with four (4) M6x16 hex head
screws (SC-22284).
B Set unit on stacking frame stand (60582). Drill
through the 2 clearance holes in both sides of
cover with a M5 drill bit. Tap all four (4) holes
with a M5 tap. Secure unit to stand with four
(4) M5x16 screws (SC-22281).
C Repeat step A.
D Remove the four (4) screws from the outer cover
of the lower unit [two on each side]. Place top
unit onto the bottom unit. Replace the four (4)
screws to secure the top unit to the bottom.
E Replace top water collection basin
with stacking option basin (60594).
F Replace motor cover spot with optional
stacking motor cover spot.
Stacking Instructions
COMBITHERM INSTALLATION AND MAINTENANCE MANUAL #6019
PG. 7
CONTROL PANEL OPERATING FUNCTION
2
5
6
7
8
9
10
11
12
14
15
21
20
INDICATOR LIGHTS
1. STEAM . . . . . . . . . . YELLOW: Steam injection is activated.
2. LOW WATER . . . . . . . . RED: Flashes whenever the water supply is closed.
3. CONVECTION . . . . YELLOW: Heating element for convection heat is activated.
4. FAN . . . . . . . . . . . . . YELLOW: Fan is activated.
PROGRAM FUNCTION
5. STEAM
●
Selection key and indicator light for STEAM PROGRAM — 212°F (100°C).
6. SUPERHEATED STEAM AND CONVECTION — 212 to 482°F
(100 to 250°C)
●
Selection key and indicator light for combination steam/convection — used for
roasting, braising, or baking. Steam is automatically injected as required.
7. CONVECTION — 86 to 482°F (30 to 250°C)
●
Selection key and indicator light for convection heat only. Used for grilling,
roasting, or baking without steam.
8. BIO-STEAM — 86 to 212°F (30 to 100°C)
●
Selection key and indicator light for products which require a more gentle
steaming process.
9. RETHERM — 212 to 482°F (100 to 250°C)
●
Selection key and indicator light for rethermalizing (regenerating) plated meals.
10. DISPLAY
●
3-digit LED display indicates set temperature, actual oven temperature, cooking time,
and program number (if unit is equipped with the programmable menu option).
11. COOK TEMP
●
Key to set oven cooking temperature which can be indicated in degrees
Fahrenheit or degrees Celsius.
12. CORE TEMP —
34 to 210°F (1 to 99°C)
●
Key used in any program mode to
cook by sensing the internal
product probe temperature.
14. DOWN ARROW
●
Key used to decrease the time or
temperature of a selected program
function.
16. START/STOP
●
Key used to start or stop a selected
cooking program.
18. PRESET PROGRAM KEYS
(
DELUXE MODEL)
●
Selection key for cook program
number.
20. CLEANING KEY (DELUXE MODEL)
●
Selection key for cleaning
program.
21. HUMIDITY CONTROL
●
Selection control for setting
moisture level withing the cooking
compartment during Superheated
Steam & Convection or the
Retherm Program.
22. POWER SWITCH
●
Electric power switch has three
positions: OFF, ON, COOL DOWN.
13. TIMER — 1 to 199 minutes
●
Key used to set oven cooking time
in minutes.
15. UP ARROW
●
Key used to increase the time or
temperature of a selected program
function.
17. PRESET PROGRAM DISPLAY
(
DELUXE MODEL)
●
2 digit LED display indicates
number of cooking steps in
program.
19. ENTER KEY
(
DELUXE MODEL)
●
Enter key for recall cook program
steps.
1
3
4
13
16
17
18
19
22
COMBITHERM
DIST. BY ALTO-SHAAM® INC.
CONVECTION
SUPERHEATED STEAM
AND CONVECTION
CONVECTION
START
PROGRAM
2
56
89
ENTER
60
OFF
ON
Automatic
212° - 482°F
100° - 250°C
86° - 482°F
30° - 250°C
bio
86° - 212°F
30° - 100°C
R
212° - 482°F
100° - 250°C
COOK TEMP CORE TEMP TIMER
34° - 210°F
1° - 99°C
1
4
7
0
40
20
COOL DOWN
STEAM
FAN
STEAM
BIO-STEAM
RETHERM
STOP
3
80
100
®
POWER
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