Alto Shaam 100-HW-D6 Service Manual

W164 N9221 Water Street • P.O. Bo x 450 • M en om on ee Fa ll s, Wisconsin 53052-0450 USA

PHONE: 262.251.3800 • 800.558.8744

US A/CA NA DA FAX: 262.251.7067 • 800.329.8744 U.S .A . ONLY

www.alto-shaam.com

100-HW

H o t F o o d D r o p - I n W e l l s

E l e c t r i c

Models:

100-HW 100-HW/ D6 200-HW 200-HW/ D6 300-HW 300-HW/D6

ans not included

400-HW 400-HW/D6

300-HW

500-HW 500-HW/D6

• INSTALLATION

• OPERATION

• MAI NTENANCE

P RIN TE D I N U .S . A .

MN-28756 • 10/08

D E L I V E R Y

This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See

Transportation Damage and Claims section

located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam service department if you have any questions concerning installation, operation, or maintenance.

N O T E: All claims for warranty must include the

full model number and serial number of the unit.

U N P A C K I N G

1. Carefully remove the appliance from the carton or crate.

N O T E: Do not discard the

carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.

2. Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional

manuals are available from the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

Hot F oo d Drop-In Well O p e r a t i o n & Ca r e Manual • 1

1. This appliance is intended to cook, hold or

process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.

2. This appliance is intended for use in commercial

establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3. Any troubleshooting guides, component views,

and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4. This manual should be considered a permanent

part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

N O T E : Used to notify personnel of

installation, operation, or maintenance information that is important but not hazard related.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

D A N G E R

Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

W A R N I N G

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.

SAF E TY PROCE DURE S AND PRE C AUTI ONS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

N O T E

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

Hot F oo d Drop-In Well O p e r a t i o n & Ca r e Manual • 2

I N S T A L L A T I O N

®

D A N G E R

MPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

The Alto-Shaam appliance

must be installed in a

location that will permit the

unit to function for its

intended purpose and

to allow for proper

cleaning, and maintenance.

1. The appliance must be installed on a stable and

level surface. A non-combustible, heat resistant

surface is highly recommended.

2. DO NOT install this appliance in any area where

it may be affected by any adverse conditions such

as steam, grease, dripping water, high

temperatures, etc.

3. The outer walls of the hot well can reach 200°F

(93°C) to 260°F (127°C). Verify countertop material

temperature rating with manufacturer before

installing to ensure counter can withstand heat.

LEV ELING

The heated well should

be leveled before the electrical supply is

connected. Level the appliance from side-to-side

and front-to-back with the use of a spirit level. For

appliances installed on a mobile stand, it is

important that the floor surface be level due to the

probability of frequent repositioning.

NOT E

It is important to apply a food grade silicone

underneath the decor flange to seal flange to the

countertop.

O P T I O N S A N D A C C E S S O R I E S

PAN DIVIDER BARS

• FUL L-SIZE 16019

• HALF-SIZE / THIRD-SIZE 11318

R O U G H CU T CO U N T E R TO P OP E N I N G

MO DE L 100-HW and 100-HW/6D ONE PAN: 22-3/8" x 14-1/4" (568mm x 362mm)

MO DE L 200-HW and 200-HW/6D TWO PAN: 22-3/8" x 27-1/8" (568mm x 689mm)

MO DE L 300-HW and 300-HW/6D THREE PAN : 22-3/8" x 40-1/8" (568mm x 1019mm)

MO DE L 400-HW and 400-HW/6D F OUR PAN: 22-3/8" x 53-1/4" (568mm x 1353mm)

MO DE L 500-HW and 500-HW/6D F IVE PAN: 22-3/8" x 66-1/4" (568mm x 1683mm)

Hot F oo d Drop-In Well O p e r a t i o n & Ca r e Manual • 3

I N S T A L L A T I O N

D A N G E R

ENSURE POWER SOURCE

MATCHES VOLTAGE STAMPED

ON APPLIANCE NAMEPLATE.

D A N G E R

ELECTRICAL CONNECTIONS MUST

BE MADE BY A QUALIFIED SERVICE

TECHNICIAN IN ACCORDANCE WITH

APPLICABLE ELECTRICAL CODES.

D A N G E R

To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in according with CSA C22.1, Canadian Electrical Code Part 1 or local codes.

E L E C T R I C A L C O N N E C T I O N

1. An identification tag is permanently mounted

on the appliance.

2. This appliance is equipped with a three-prong grounding plug. For your protection against shock hazard this appliance should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “OFF” position.

4. For 230V units: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol.

NO TE: The appliance must be connected to an

electrical circuit that is protected by an external GFCI outlet.

3. Proper receptacle or outlet configuration or permanent wiring for this unit must be installed by a licensed electrician in accordance with applicable local electrical codes.

Hot F oo d Drop-In Well O p e r a t i o n & Ca r e Manual • 4

I N S T A L L A T I O N

E L E C T R I C A L S P E C I F I C A T I O N S

E L E C T R I C A L • 1 0 0 - H W & 1 0 0 - H W / D 6

OLTAGE PHASE CY CL E

120 1 60 4.8 0.58 NEMA 5-15P 15A-125V PLUG

E L E C T R I C A L • 2 0 0 - H W & 2 0 0 - H W / D 6

VOLTAGE PH ASE CYCL E/ HZ AMP S kW PLUG CONFIGURATION

120 1 60 10.5 1.27 NEMA 5-15P 15A-125V PLUG

Z AMPS

/ H

kW PLUG CONFIGURATION

at 208 1 50/60 4.5 0.95 at 240 1 50/60 5.2 1.27

208 -24 0

NE MA 6-15P 15A-250V P LUG

230 1 50/60 5.0 1.17 BS 1363 PLUG (UK O NLY)

E L E C T R I C A L • 3 0 0 - H W & 3 0 0 - H W / D 6

VOLTAGE PH ASE CYCL E/ HZ AMP S kW PLUG CONFIGURATION

120 1 60 19.6 2.35 NEMA L5-30P 30A-125V PLUG

at 208 1 50/60 9.2 1.93 at 240 1 50/60 10.7 2.57

208 -24 0

NE MA 6-15P 15A-250V P LUG

230 1 50/60 10.2 2.36 BS 1363 PLUG (UK ON LY)

E L E C T R I C A L • 4 0 0 - H W & 4 0 0 - H W / D 6

VOLTAGE PH ASE CYCL E/ HZ AMP S kW PLUG CONFIGURATION

120 1 60 19.6 2.36 NEMA L5-30P 30A-125V PLUG

at 208 1 50/60 8.5 1.77 at 240 1 50/60 9.9 2.38

208 -24 0

NE MA 6-15P 15A-250V P LUG

230 1 50/60 9.5 2.19 BS 1363 PLUG (UK O NLY)

E L E C T R I C A L • 5 0 0 - H W & 5 0 0 - H W / D 6

VOLTAGE PH ASE CYCL E/ HZ AMP S kW PLUG CONFIGURATION

120 1 60 19.9 2.39 NEMA L5-30P 30A-125V PLUG

at 208 1 50/60 8.6 1.80 at 240 1 50/60 9.9 2.39

208 -24 0

NE MA 6-15P 15A-250V P LUG

230 1 50/60 9.5 2.20 BS 1363 PLUG (UK O NLY)

Hot F oo d Drop-In Well O p e r a t i o n & Ca r e Manual • 5

I N S T A L L A T I O N

Apply a food grade silicone along the outside edge of the hot well support flange.

PAN DIVIDER BARS #16019

FLEXIBLE WATER- TIGHT TETHER

DECOR FACE

BEZEL

THERMOSTAT KNOB

MOUNTING SCREWS

M O U N T I N G I N S T R U C T I O N S • R E M O T E C O N T R O L H O U S I N G

1. Cut a 5-1/4" x 4-1/2" (133.4mm x 114.3mm) opening in the location where each control is to be positioned.

2. Thoroughly clean and dry the mounting surface around the control cut-out opening on which the decor face will be

applied.

NO TE: The control face will not properly adhere to an unclean surface.

3. Remove the protective film from the mounting tape on the inside flanges of the decor face and apply the decor face

to the mounting surface.

4. Position the remote control housing behind the decor face. Use the two (2) mounting screws through the thermostat

bezel of the decor face to fasten the decor face to the control housing.

5. Insert the thermostat knob onto the thermostat shaft.

Hot F oo d Drop-In Well O p e r a t i o n & Ca r e Manual • 6

Electrical Cord 60" (1524mm)

One (1) flexible

ater-tight tether

30" (762mm)

14"

(355mm)

5-3/16"

(132mm)

5-5/16"

(136mm)

Control

16-1/8"

(409mm)

24-1/8"

(613mm)

7-9/16" (193mm)

22-1/16"

(560mm)

4-7/16" (113mm)

9-9/16" (

242mm)

22-1/16"

(560mm)

W/D6

EPTH

HW D

EPTH

I N S T A L L A T I O N

One (1) flexible

water-tight tether

30" (762mm)

26-5/8" (677mm)

5-3/16"

(132mm)

5-5/16"

(136mm)

Control

28-15/16"

(734mm)

24-1/8"

(613mm)

7-9/16" (193mm)

22-1/16"

(560mm)

Removable Divider Bar

#16019

4-7/16" (113mm)

Electrical Cord 60" (1524mm)

9-9/16" (242mm)

22-1/16"

(560mm)

HW/D6 DEPTH

HW DEPTH

D I M E N S I O N S • C A P A C I T Y

1 0 0 - H W

RODUCT\PAN CAPACITY

12 lb (5.4 kg)

(BASED ON 4" DEEP PANS)

MAX. VOLUME: 7.5 qt. (9.5 L)

FULL-SIZE PANS*:

One (1) 12" x 20" x 2-1/2" GN 1/1 (325mm x 530mm x 65mm)

HALF-SIZE PANS*:

Two (2) 12" x 10" x 2-1/2" GN 1/2 (325mm x 265mm x 65mm)

THIRD-SIZE PANS*:

Three (3) 12" x 6" x 2-1/2" GN 1/3 (325mm x 176mm x 65mm)

*WILL ALSO ACCEPT 4" (100mm) DEEP PANS; D6 UNITS WILL

6" (153mm) DEEP PANS

MAXIMUM

PRODUCT\PAN CAPACITY

FULL-SIZE PANS*: Two (2) 12" x 20" x 2-1/2"

HALF-SIZE PANS*: Four (4) 12" x 10" x 2-1/2"

THIRD-SIZE PANS*: Six (6) 12" x 6" x 2-1/2"

24 lb (10.8 kg)

MAX. VOLUME: 15 qt (19 L)

2 0 0 - H W

MAXIMUM (BASED ON 4" DEEP PANS)

GN 1/1 (325mm x 530mm x 65mm)

GN 1/2 (325mm x 265mm x 65mm)

GN 1/3 (325mm x 176mm x 65mm)

*WILL ALSO ACCEPT 4" (100mm) DEEP PANS; D6 UNITS WILL ACCEPT 6" (153mm) DEEP PANS

Hot F oo d Drop-In Well O p e r a t i o n & Ca r e Manual • 7

I N S T A L L A T I O N

ne (1) flexible

ater-tight tether

30" (762mm)

9-11/16" (1007mm)

5-3/16"

(132mm)

5-5/16"

(136mm)

ontrol

42" (1066mm)

24-1/8"

(

613mm)

-9/16"

(

193mm)

7-9/16" (193mm)

22-1/16"

(

560mm)

emovable Divider Bars

#16019 #11318

lectrical Cord

0" (1524mm)

4-7/16" (113mm)

9-9/16" (242mm)

22-1/16"

(560mm)

HW/D6 DEPTH

HW D

EPTH

Two flexible water-tight tethers 30" each (762mm)

52-3/4" (1339mm)

5-3/16"

(132mm)

5-5/16" (136mm)

Controls

55" (1398mm)

24-1/8" (613mm)

7-9/16" (193mm)

Removable Divider Bars #16019

7-9/16"

(193mm)

4-7/16" (113mm)

9-9/16" (242mm)

22-1/16"

(560mm)

HW/D6 DEPTH

HW DEPTH

22-1/16" (560mm)

Electrical Cord 60" (1524mm)

D I M E N S I O N S • C A P A C I T Y

3 0 0 - H W

PRODUCT\PAN CAPACITY

36 lb (16 kg)

FULL-SIZE PANS*: Three (3) 12" x 20" x 2-1/2"

HALF-SIZE PANS*: Six (6) 12" x 10" x 2-1/2"

THIRD-SIZE PANS*: Nine (9) 12" x 6" x 2-1/2"

*WILL ALSO ACCEPT 4" (100mm) DEEP PANS; D6 UNITS WILL ACCEPT 6" (153mm) DEEP PANS

MAXIMUM (BASED ON 4" DEEP PANS)

MAX. VOLUME: 22.5 qt (28.5 L)

GN 1/1 (325mm x 530mm x 65mm)

GN 1/2 (325mm x 265mm x 65mm)

GN 1/3 (325mm x 176mm x 65mm)

4 0 0 - H W

PRODUCT\PAN CAPACITY

48 lb (22 kg)

MAX. VOLUME: 30 qt (38 L)

FULL-SIZE PANS*: Four (4) 12" x 20" x 2-1/2"

HALF-SIZE PANS*: Eight (8) 12" x 10" x 2-1/2"

THIRD-SIZE PANS*: Twelve (12) 12" x 6" x 2-1/2"

MAXIMUM

GN 1/1 (325mm x 530mm x 65mm)

GN 1/2 (325mm x 265mm x 65mm)

GN 1/3 (325mm x 176mm x 65mm)

*WILL ALSO ACCEPT 4" (100mm) DEEP PANS; D6 UNITS WILL ACCEPT 6" (153mm) DEEP PANS

Hot F oo d Drop-In Well O p e r a t i o n & Ca r e Manual • 8

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