Alto-Shaam 1000-SK-III, 1200-SK-III User Manual

Cook, Hold, Smoke Oven

US A/C A NA DA

U.S.A . O NLY

Deluxe Control

Model:

767-SK/III 1767-SK/III 1000-SK/III 1200-SK/III

1767-SK/III

767-SK/III

1200-SK/III

  •INSTALLATION

 •OPERATION

•MAINTENANCE

1000-SK/III

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA

PHONE: 262.251.3800 • 800.558.8744

p ri n te d i n u. s. a.

www.alto-shaam.com

FAX: 262.251.7067 • 800.329.8744

M N - 2 9 4 5 7 • 04 /1 1

Delivery ...................................... 1

Unpacking .................................... 1

Safety Procedures and Precautions ................. 2

Sanitation

Sanitation/Food Safety ....................... 21

Internal Food Product Temperatures ............. 21

Installation

Installation Requirements ...................... 3

Clearance Requirements ....................... 3

Dimension Drawings, weights & capacities ........4-5

Options and Accessories ....................... 6

Stacking Instructions .......................... 7

Leveling ................................... 8

Restraint Requirements - Mobile Equipment ........ 8

Drip Tray Installation .......................... 9

Electrical Specifications ...................... 10

Operating Instructions

User Safety Information ...................... 11

Before Initial Use ........................... 11

Audible Signals ............................. 11

Control Features ............................ 12

Operating Features and Functions .............. 13

Operating Instructions ......................14-16

User Options ............................... 17

General Holding Guidelines .................... 18

Care and Cleaning

Cleaning and Preventative Maintenance .......... 19

Protecting Stainless Steel Surfaces. . . . . . . . . . . . . . 19

Cleaning Agents ............................ 19

Cleaning Materials .......................... 19

Daily Prong Cleaning ........................ 19

Equipment Care ............................ 20

Daily Cleaning ............................. 20

Service

Troubleshooting ..........................22-23

Service Views and Parts

Exterior View - 767-SK/III, 1000-SK/III ........... 24

Exterior Parts List - 767-SK/III, 1000-SK/III ....... 25

Exterior View - 1767-SK/III, 1200-SK/III .......... 26

Exterior Parts List -1767-SK/III, 1200-SK/III ....... 27

Electronic Components View ................... 28

Electronic Components Parts List ............... 29

Cable Heating Kits .......................... 29

Wire Diagrams

Always refer to the wire diagram(s) included with the unit for most current version.

Warranty

Transportation Damage and Claims ...... Back Cover

Limited Warranty ..................... Back Cover

DELIVERY

UNPACKING

This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.

See Transportation Damage and Claims section located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered. Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim. This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance.

NOTE: All claims for warranty must include the

full model number and serial number of the unit.

1. Carefully remove the appliance from the carton or crate.

NOTE: Do not discard the

carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.

2. Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional

manuals are available from the Alto-Shaam Tech Team Service Department.

3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

de lu x e c o nt ro l sm o ke rs • in st a ll a ti on /op e ra ti o n/ s er vi c e m a nu al - pg . 1

SAFETY PROCEDURES

AND PRECAUTIONS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

DANGER

Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

WARNING

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.

1. This appliance is intended to cook, hold

or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.

2. This appliance is intended for use in commercial

establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3. Any troubleshooting guides, component views,

and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4. This manual should be considered a permanent

part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

CAUTION

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

CAUTION

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

NOTE: Used to notify personnel of

installation, operation, or maintenance information that is important but not hazard related.

NOTE

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

de lu x e c o nt ro l sm o ke rs • in st a ll a ti on /op e ra ti o n/ s er vi c e m a nu al - pg . 2

INSTALLATION

DANGER

IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

CAUTION

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

The Alto-Shaam cook and hold oven must be installed in a location that will permit the oven to function for its intended purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance access.

1. The oven must be installed on a stable and level surface.

2. DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, or any other severely adverse conditions.

3. DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this oven or any other appliance.

4. This appliance must be kept free and clear of any combustible materials.

5. This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.

CAUTION

METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.

DANGER

DO NOT store or use gasoline or other ﬂ ammable vapors or liquids in the vicinity of this or any other appliance.

SITE INSTALLATION

CLEARANCE REQUIREMENTS

18" (457mm) minimum clearance at the back from

heat producing equipment. To protect the electronic control, maintain sufficient side clearance to prevent the control area from reaching any temperature at or

above 140°F (60°C).

NOTE

If the appliance has been unplugged for an extended period of time, the Real Time Clock may require recharging. Turn main breaker to the unit off for 10 seconds and then restore power. For more information, see Error Code E-60 in the Troubleshooting section of this manual.

de lu x e c o nt ro l sm o ke rs • in st a ll a ti on /op e ra ti o n/ s er vi c e m a nu al - pg . 3

SITE INSTALLATION

767-SK/III 1767-SK/III

28-5/8" (726mm)

Electrical

Connection

Shown with

optional bumper

34-7/8" (886mm)

INSTALLATION

25-5/8" (726mm)

Shown with

optional bumper

34-7/8" (886mm)

56-15/16" (1446mm)

54-3/4" (1390mm)

56-15/16" (1446mm)

25-3/4" (654mm)

33-1/2" (851mm)

with 3-1/2" (89mm) casters

23-5/8" (600mm)

26-11/16" (676mm)

*31-11/16

" (

803mm) - with optional 2-1/2" (64mm) casters

" (

894mm) - with optional 5" (127mm) casters

*35-1/4

" (

*33-13/16

858mm) - with optional 6" (152mm) legs

54-3/16" (1376mm)

31-11/16" (805mm)

5-5/16" (134mm)

30-7/8" (784mm)

26-15/16" (683mm)

25-3/4" (654mm)

23-5/8" (600mm)

26-11/16" (676mm)

*60-11/16

" (

*62-1/8

32-1/4" (819mm)

62-3/8" (1584mm)

59-5/8" (1513mm)

6-13/16" (173mm)

24-1/8" (613mm)

" (

1540mm) - with optional 5" (127mm) casters

1577mm) - with optional 6" (152mm) legs

WEIGHT

MODEL NET WEIGHT SHIP WEIGHT

767-SK/III 196 lb (89 kg) 225 lb (102 kg) 1767-SK/III 359 lb (163 kg) est. 450 lb (204 kg)

de lu x e c o nt ro l sm o ke rs • in st a ll a ti on /op e ra ti o n/ s er vi c e m a nu al - pg . 4

CAPACITY PER COMPARTMENT

100 lb (45 kg) maximum

vo lu me max im um: 5 3 qu art s (67 l it ers)

SITE INSTALLATION

1000-SK/III 1200-SK/III

25-1/16" (636mm)

Electrical

Connection

INSTALLATION

25-1/16" (636mm)

Shown with

Optional Bumper

34-1/2" (876mm)

Shown with

optional bumper

34-1/2" (876mm)

53-5/8" (1361mm)

22-5/8" (574mm)

40-5/16" (1024mm)

6-13/16" (173mm)

with 3-1/2" (89mm) casters*

20-1/2" (521mm)

23-1/2" (597mm)

*42

" (

1067mm) - with optional 5" (89mm) casters

*41-7/8

" (

1063mm) - with optional 6" (152mm) legs

51-9/16" (1311mm)

37-3/4" (958mm)

5-5/16" (134mm)

31-1/2" (799mm)

26-15/16" (683mm)

53-5/8" (1361mm)

22-5/8" (574mm)

75-3/4" (1924mm) with 5" (127mm) casters*

6-13/16" (173mm)

51-9/16" (1311mm)

73" (1853mm) to electrical connection

32-1/4" (819mm)

WEIGHT

MODEL NET WEIGHT SHIP WEIGHT

1000-SK/III 203 lb (92 kg) est. 282 lb (128 kg) est. 12000-SK/III 390 lb (177 kg) est. 435 lb (197 kg) est

de lu x e c o nt ro l sm o ke rs • in st a ll a ti on /op e ra ti o n/ s er vi c e m a nu al - pg . 5

20-1/2" (521mm)

24" (521mm)

*74-1/6

" (

1880mm) - with optional 3-1/2" (89mm) casters

*75-1/2

" (

1917mm) - with optional 6" (152mm) legs

CAPACITY PER COMPARTMENT

120lb (54 kg) maximum

vo lu Me Max iM uM: 6 0 qu art s (76 l it ers)

24-1/8" (613mm)

INSTALLATION

OPTIONS AND ACCESSORIES

767-SK/III 1767-SK/III 1000-SK/III 1200-SK/III

Bumper, Full Perimeter 5010371 5010371 5009767 5009767

Carving Holder p rim e ri b

st eam shi p (ca fet eri a) rou nd

HL-2635

4459

HL-2635

4459

HL-2635

4459

HL-2635

4459

Casters - 2 rigid, 2 swivel w/b rake

5" (127mm) 3-1/2" (89mm) 2-1/2" (64mm)

Exterior Color Options s tai n les s st eel

bu rgu ndy cu sto m co l or

5004862

st and ard

5008022

st and ard

av ail abl e

st and ard

5008017

—

st and ard

av ail abl e

5004862

st and ard

5008022

st and ard

av ail abl e

st and ard

5008017

—

st and ard

av ail abl e

Door Lock with Key LK-22567 LK-22567 LK-22567 LK-22567

Door with Window ri ght han d

le ft h and

5010406 5010409

15879R

15881R

15879R

15881R

Drip Pan, with Drain, 1-11/16" (43mm deep) — — 5005616 5005616

Drip Pan, without Drain, 1-7/8" (48mm deep) 14831 14831 11906 11906

Drip Pan, Extra Deep — — 15929 15929

Legs, Stemmed, 6" (152mm) - se t of f our 5011149 5011149 5011149 5011149

Pan Grid, Wire - 18" x 26" p aN i N ser t PN-2115 PN-2115 PN-2115 PN-2115

Pan Slides (230v o Nly ) - 2 p er cavity Nee ded 1010813 1010813 — —

Shelf, Stainless Steel flat w ire , re ach -in

ri b ra ck

SH-2324 SH-2743

SH-2325

SH-29474

SH-2325

SH-29474

Stacking Hardware 5004864 — 5004864 —

Wood Chips, bulk pack Apple 20 lb (9 kg) Cherry 20 lb (9 kg) Hickory 20 lb (9 kg) Maple 20 lb (9 kg)

WC-22543 WC-22541

WC-2829

WC-22545

WC-22543 WC-22541

WC-2829

WC-22545

WC-22543 WC-22541

WC-2829

WC-22545

WC-22543 WC-22541

WC-2829

WC-22545

de lu x e c o nt ro l sm o ke rs • in st a ll a ti on /op e ra ti o n/ s er vi c e m a nu al - pg . 6

SITE INSTALLATION

STACKING INSTRUCTIONS

1) If the two appliances were shipped together from the factory, the top unit will have the casters already removed. A stacking kit will be included with the shipment.

If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit.

2) While appliance is laid on its back, insert one stacking post in each of the four corners of the upper unit. Secure the stacking posts using one screw and two ﬂ at washers that come with the stacking kit.

Note: The  ange on the stacking posts must face the outside of the unit.

3) Remove the four top mounting screws from the lower unit. Place the upper appliance, which has the stacking posts installed, on top of the bottom unit. Center the top unit from front to back. Re-install the four screws through the ﬂ ange of the four stacking posts.

INSTALLATION

Stacking Configurations

STACKING POSTS

CASTER SET SCREW

TOP MOUNTING SCREWS

Stacking Configurations

767-SK/III with 767-SK/III, 750-TH/III,

750-TH-II, 767-SK, or 750-S

de lu x e c o nt ro l sm o ke rs • in st a ll a ti on /op e ra ti o n/ s er vi c e m a nu al - pg . 7

1000-SK/III with 1000-SK/III,

1000-TH/III, or 1000-S

SITE INSTALLATION

INSTALLATION

A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.

LEVELING

Level the oven from side-to-side and front-to-back with the use of a spirit level. For ovens installed with casters, it is important that the installation surface be level due to the probability of frequent oven repositioning.

We recommend checking the level of the oven periodically to make certain the floor has not shifted nor the oven moved.

NOTE: Failure to properly level this oven can

cause improper function and will result in the uneven baking with products consisting of semi-liquid batter.

RESTRAINT REQUIREMENTS —MOBILE EQUIPMENT

WARNING

RISK OF ELECTRIC SHOCK.

Appliance must be secured

to building structure.

Any appliance that is not furnished with a power supply cord but that includes a set of casters must be installed with a tether. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply:

1. Maximum height of casters is 6" (152mm).

2. Two of the casters must of be the locking type.

3. Such mobile appliances or appliances on mobile

stands must be installed with the use of a flexible connector secured to the building structure.

A mounting connector for a restraining device is located on the upper back flange of the appliance. A flexible connector is not supplied by nor is it available from the factory.

de lu x e c o nt ro l sm o ke rs • in st a ll a ti on /op e ra ti o n/ s er vi c e m a nu al - pg . 8

INSTALLATION

DANGER

SITE INSTALLATION

DRIP TRAY INSTALLATION INSTRUCTIONS

Item Description Qty

1 Double-Sided Tape 1

2 Drip Tray Holder 1

8-32 x 1/4" Phil Screw

4 Drip Tray 1

1. Poke holes through double-sided tape a which is attached to the back of drip tray holder b.

2. Remove backing on double-sided tape a.

3. Put screws c through holes and attach drip tray holder b to unit.

4. Optional - apply a line of food-grade silicone caulk along top edge of drip tray holder b to seal.

5. Place drip tray d in drip tray holder b.

ENSURE POWER SOURCE MATCHES VOLTAGE STAMPED ON APPLIANCE NAMEPLATE.

de lu x e c o nt ro l sm o ke rs • in st a ll a ti on /op e ra ti o n/ s er vi c e m a nu al - pg . 9

INSTALLATION

DANGER

Hard wired models:

product an oil resistant cord like H05RN or H07RN

For CE approved units: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol.

ELECTRICAL CONNECTION

The appliance must be installed by a qualified service technician. The oven must be properly grounded in accordance with the National Electrical Code and applicable local codes.

Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “of f” position.

Proper receptacle or outlet configuration or permanent wiring for this unit must be installed by a licensed electrician in accordance with applicable local electrical codes.

Supply cords used with this equipment shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation

60245 IEC).

ELECTRICAL - 767-SK/III

vO LT aGE PH aS E cy cL E/Hz a MPS kW aWG

208-240 (agcy) 1 60 16.0 3.9 at 208 1 60 15.5 3.2

at 240 1 60 17.9 4.3

230 1 50/60 15.4 3.1 cee 7/7

220-230v pl ug

ELECTRICAL - 1767-SK/III

vO LT aG E P Ha SE cycL E/H z a MP S kW aWG

208-240 (agcy) 1 60 32.0 7.7 no c ord

at 208 1 60 31.0 6.5 or p lug

at 240 1 60 35.8 8.6

or pl ug

vO LT aGE PH aS E cy cL E/Hz a MPS kW c OrD & PL uG

208-240 (agcy) 1 60 15.8 3.8

at 208 1 60 14.4 3.0

230 1 50 14.0 2.8 c ee 7/7

220-2 30 v p lug

vO LT aGE PH aS E cy cL E/Hz a MPS kW c OrD & PL uG

208-240 (agcy) 1 60 33.3 8.0

at 208 1 60 30.6 6.4

230 1 50 31.5 7.2 no c ord

or pl ug

230 1 50 29.1 6.1 no c or d

ELECTRICAL - 1000-SK/III

at 240 1 60 16.7 4.0

ELECTRICAL - 1200-SK/III

at 240 1 60 35.4 8.5

Wire diagrams are located inside the bonnet of the unit.

DANGER

ELECTRICAL CONNECTIONS MUST

BE MADE BY A QUALIFIED SERVICE

TECHNICIAN IN ACCORDANCE WITH

APPLICABLE ELECTRICAL CODES.

de lu x e c o nt ro l sm o ke rs • in st a ll a ti on /op e ra ti o n/ s er vi c e m a nu al - pg . 1 0

n o pl ug

co rd ,

no co rd

or pl ug

no co rd

or pl ug

REGARDING INTERNATIONAL STANDARD UNITS:

If the unit is not equipped with flexible cord and plug, an all-pole country approved disconnection device which has a contact separation of at least 3mm in all poles must be incorporated in the fixed wiring for disconnection. When using a cord without a plug, the green/yellow conductor shall be connected to the terminal which is marked with the ground symbol. If a plug is used, the socket outlet must be easily accessible. If the power cord needs replacement, use a similar one obtained from the distributor.

Hard wired models must be equipped with a country certified external allpole disconnection switch with sufficient contact separation.

If a power cord is used for the connection of the

or equivalent must be used.

NOTE: CE approved appliances must be

connected to an electrical circuit that is protected by an external GFCI outlet.

DANGER

ENSURE POWER SOURCE MATCHES VOLTAGE STAMPED ON APPLIANCE NAMEPLATE.

To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.

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