Alto-Shaam 1000-S User Manual

F o o d H o l d i n g C a b i n e t

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-045 0 USA

PHONE: 262.251.3800 • 800.558. 8744

US A/CANAD A FAX: 262.251.7067 • 800 .329.8744 U.S .A . ONLY

www.alto-shaam.com

Models:

500-S 750-S 1000-S 1000-UP

1000-UP

1000-S

750-S

500-S

P R I NT E D IN U.S . A .

• INSTALLATION

• OPERATION

• MAI NTENANCE

MN-28848 • 12/08

D E L I V E R Y

This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See

Transportation Damage a nd Claims section

located in thi s manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam service department if you have any questions concerning installation, operation, or maintenance.

N O T E: All claims for warranty must include the

full model number and serial number of the unit.

U N P A C K I N G

1. Carefully remove the appliance from the carton or crate.

N O T E: Do not discard the

carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.

2. Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional

manuals are available from the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

500-S, 750-S, 100 0- S, 1000-UP • INSTALL ATION/OPERATION/SERVI CE MANUAL • 1.

1. This appliance is intended to cook, hold or

process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.

2. This appliance is intended for use in commercial

establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3. Any troubleshooting guides, component views,

and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4. This manual should be considered a permanent

part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

N O T E : Used to notify personnel of

installation, operation, or maintenance information that is important but not hazard related.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

D A N G E R

Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

W A R N I N G

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.

SAFE T Y P R O CEDURE S AND PREC A U TIONS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

N O T E

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

500-S , 750- S, 1000-S , 10 00 -UP • IN STALLAT ION/O PE RATI ON /SERV ICE MA NUAL • 2.

I N S TA L L A T I O N

D A N G E R

MPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

D A N G E R

DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

C A U T I O N

METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN O

PERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.

N O T E

If the appliance has been unplugged for an extended period of time, the Real Time Clock may require recharging. For a full recharge, plug the unit into the proper receptacle for a minimum of 24 hours.

The Alto-Shaam cook and hold oven must be installed in a location that will permit the oven to function for its intended purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance access.

1. The oven must be installed on a stable and level surface.

2. DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, or any other severely adverse conditions.

3. DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this oven or any other appliance.

4. This appliance must be kept free and clear of any combustible materials.

5. This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.

500-S , 750- S, 1000-S , 10 00 -UP • IN STALLAT ION/O PE RATI ON /SERV ICE MA NUAL • 3.

S I T E I N S T A L L A T I O N

Emissions testing conducted by Underwriters Laboratories, Inc.® was found to be in compliance with the applicable requirements of NFPA96: 2004 Edition, Par. 4.1.1.2. U.L emissions sampling of grease laden vapor resulted in a total of 0.55 milligrams per cubic meter with no visible smoke and is considered representative of all oven models in the line. Based on these results, hood installation and/or outside venting should not be a requirement in most areas. Verify local codes for locations where more restrictive codes are applicable.

MINIMUM CLEARANCE REQUIREMENTS

BAC K

LE FT S ID E

RI GH T SI D E

TO P

3" (76mm)

1" (25mm)

2" (51mm)

I N S TA L L A T I O N

17-7/8" (454mm)

25-1/2" (648mm)

25-1/8" (637mm)

30-3/8" (772mm)

21" (532mm)

with optional bumper

42-15/16" (1091mm) with optional bumper

39-13/16" (1011mm)

*34-5/16" (874mm) - with optional 5" (127mm) casters *32-1/16" (814mm) - with optional 2-1/2" (64mm) casters *34-11/16" (880mm) - with optional 6" (152mm) legs

33-1/16" (839mm)

with 3-1/2" (89mm) Casters

27-3/4" (705mm)

29-1/4" (743mm)

with optional bumper

56-5/8" (1438mm) - Pass-Through Option

28" (711mm)

Electrical

Connection

-15/16"

(227mm)

Pass-Through

Option

Electrical Reach-in

IoI

E X T E R I O R D I M E N S I O N S - 5 0 0 - S

W E I G H T

NE T: 94 lb (43 kg)

SHIP: 120 lb (54 kg)

500-S , 750- S, 1000-S , 10 00 -UP • IN STALLAT ION/O PE RATI ON /SERV ICE MA NUAL • 4.

P R O D U C T C A P A C I T Y

60 lbs (27 kg)

VO LU ME MAXIMUM

MA XI MU M

: 50 QU ARTS (47.5 L IT ER S)

I N S TA L L A T I O N

28-1/4" (716mm)

with optional bumper

33-3/16" (843mm)

with 3-1/2" (89mm) casters*

25-3/4" (653mm)

33-7/8" (860mm)

with optional bumper

30-15/16" (785mm)

25-1/8" (638mm)

30-7/16" (772mm)

53-9/16" (1360mm)

55-1/2" (1408mm)

77-1/2" (1967mm) - Pass-Through Option

33-7/8" (860mm)

Electrical

Connection

Pass-Through

Option

27-7/8" (708mm)

*32-3/16" (817mm) - with optional 2-1/2" (64mm) casters *34-5/8" (878mm) - with optional 5" (127mm) casters *34-13/16" (884mm) - with optional 6" (152mm) legs

IoI

E X T E R I O R D I M E N S I O N S - 7 5 0 - S

W E I G H T

NE T: 152 lb (69 kg)

SHIP: 193 lb (88 kg)

P R O D U C T C A P A C I T Y

120 lbs (54 kg) MA XI MU M

VO LU ME MAXIMUM

: 100 QUA RTS (95 LI TE RS )

500-S , 750- S, 1000-S , 10 00 -UP • IN STALLAT ION/O PE RATI ON /SERV ICE MA NUAL • 5.

I N S TA L L A T I O N

1-5/16"

(287mm)

33-7/8" (860mm)

with optional bumper

25" (636mm)

with optional bumper

50-1/8" (1273mm)

52-5/8" (1337mm)

71-7/16" (1814mm)

22-9/16" (573mm)

39-7/8" (1012mm)

with 3-1/2" (89mm) casters

33-1/4" (844mm)

16-5/8"

(422mm)

37-3/16" (945mm)

15/16

(

810

)

31" (788mm)

Electrical Reach-in

Pass-thru

option

*38-7/8" (987mm) - with optional 2-1/2" (64mm) casters *41-1/4" (1047mm) - with optional 5" (127mm) casters *41-1/2" (1053mm) - with optional 6" (152mm) legs

/2"

(

)

33-1/4"

(844mm)

Electrical

Pass-Through

IoI

E X T E R I O R D I M E N S I O N S - 1 0 0 0 - S

W E I G H T

NET: 138 lb (63 kg) (EST. )

SHIP: 163 lb (74 kg) (ES T.)

500-S , 750- S, 1000-S , 10 00 -UP • IN STALLAT ION/O PE RATI ON /SERV ICE MA NUAL • 6.

P R O D U C T C A P A C I T Y

120 lbs (54 kg) MA XI MU M

VO LU ME MAXIMUM

: 60 QUA RT S (76 LITE RS)

I N S TA L L A T I O N

75-5/8" (1920mm) with 5" (127mm) casters*

73-1/16" (1856mm)

6-13/16" (173mm)

30-3/4" (780mm)

13-15/16" (353mm)

72-3/8" (1838mm) Pass-through Option

50-1/16" (1272mm)

33-7/8" (860mm)

with bumper

22-9/16" (573mm)

5-1/16"

(636mm)

with bumper

lectrical

pass-thru

*74-1/14" (1885mm) - with optional 3-1/2" (89mm) casters *75-7/8" (1926mm) - with optional 6" (152mm) legs

3-11/16" (856mm)

IoI

LOWER CAVITY

PPER CAVITY

E X T E R I O R D I M E N S I O N S - 1 0 0 0 - U P

W E I G H T 1 0 0 0 - U P / S T D 1 0 0 0 - U P / H D

NET 241 lb (109 kg) 270 lb (122kg)

SHIP 275 lb (125kg) 303 lb (137kg)

500-S , 750- S, 1000-S , 10 00 -UP • IN STALLAT ION/O PE RATI ON /SERV ICE MA NUAL • 7.

P R O D U C T C A P A C I T Y

120 lbs (54 kg) MA XI MU M

VO LU ME MAXIMUM

: 60 QUA RT S (76 LITE RS)

I N S TA L L A T I O N

OPTI ONS AND ACCE SSORIES 500-S 750-S 1000-S 1000-UP

Bumper, Full Perimeter 5006782 5004861 5005103 5005103

Carving Holder

TE AM SHIP

AF ET ERIA

RI ME RIB

OU ND

) R

L-2635

4459

L-2635

4459

– ––

–

– ––

Casters - 2 R

IGID

WIVEL W/BRAKE

, 2 S

3-1/2" (89mm)

5" (127mm)

2-1/2" (64mm)

TANDA RD

5004862 5008022

TANDA RD

5004862 5008022

TANDA RD

5004862 5008022

5008017

TANDA RD

––

Control Option Kit 5000886 5000886 5000886 5001720

Door Lock with Key LK-22567 LK-22567 LK-22567 LK-22567

Drip Pan

1" (25mm)

WI TH DRA IN, 1-11/16" (43mm)

1-7/8" (48mm)

EX TR A DEE P, 2-7/16" (62mm)

PN-2122

–– –– ––

––

14831

–– ––

––

5005616

11906

1115

––

5005616

–– ––

Drip Tray, External 1007267 5004975 1007588 1007588

Handle, Push/Pull 55662 55662 55662 ––

Legs, 6" (152mm), Flanged (SE T OF FOUR) 5004863 5004863 5004863 5004863

Pan Grid, Wire - 18" X 26" PAN INSERT –– PN-2115 PN-2115 PN-2115

Pass-Through Design AVAILABLE AVA IL ABLE AVAILABLE AVAILA BL E

Probe, Internal Temperature

ELECTR ON IC CONTROL ONLY

AVAILABLE AVAILA BL E AVAIL ABLE AVAILABLE

Security Panel with Key Lock 5006787 5004750 5005776 5005776

Shelf, Chrome Plated

RE AC H-IN

PASS-TH RO UGH

SH-2107

––

SH-2105 SH-2327

–– ––

Shelf, Stainless Steel

RE AC H-IN

PASS-TH RO UGH

RI B RACK

SH-2326

–– ––

SH-2324

––

SH-2743

SH-2325 SH-2346

––

SH-2325 SH-2346

––

Stacking Hardware 5004864 5004864 5004864 ––

Water Reservoir (REMO VABLE FOR PROOFIN G)

PAN

CO VE R

–– ––

1775 1774

Window Door –– 55609R 15148R 15148R

HACCP Network Options (ELECTR ON IC CONTROL ONLY)

➥ HACCP Documentation ➥ HACCP with Kitchen Management

* REFER TO HACCP SPECIFICATION #9015 FOR APPLICABLE PART NUMBERS.

500-S , 750- S, 1000-S , 10 00 -UP • IN STALLAT ION/O PE RATI ON /SERV ICE MA NUAL • 8.

I N S TA L L A T I O N

CASTER SET SCREW

TOP MOUNTING SCREWS

STACKING POSTS

TOP MOUNTING SCREWS

STACKING INSTRU CTIONS

1) If th e two ap plia nces w ere s hipp ed tog ethe r fro m the fa ctor y, the t op uni t will h ave th e ca ster s already r emoved. A sta ckin g kit wi ll be in clud ed wit h the sh ipme nt.

If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit.

2) Wh ile ap plia nce is l aid on it s back , inse rt one s tack ing p ost in e ach of t he fou r corne rs of t he upp er uni t. Secure the s tack ing p osts u sing o ne screw an d two fl at was hers t hat co me wit h the stacki ng kit .

Note: The flange on the stacking posts must face the o utside of the unit.

3) Re move t he fou r top mounti ng screws from th e lowe r unit . Pl ace th e uppe r appl ianc e, wh ich ha s the st acki ng pos ts ins tall ed, o n top of th e bott om uni t. Cente r the t op un it fro m fro nt to b ack. Re- inst all t he fou r screws th rou gh the fl ange o f the fo ur stacki ng pos ts.

S I T E I N S T A L L A T I O N

Stacking Configurations

––1000-S with 1000-S, 1000-TH/III, or 1000-TH-II/Split ––75 0-S with 750-S , 750-TH-II, 750-TH/III, 767-SK, 767-S K/III ––500-S with 500-S, 500-TH-II, 500-TH/III

500-S , 750- S, 1000-S , 10 00 -UP • IN STALLAT ION/O PE RATI ON /SERV ICE MA NUAL • 9.

S I T E I N S T A L L A T I O N

W A R N I N G

RISK OF ELECTR IC SHO CK.

Appliance must be secured

to building structure.

I N S TA L L A T I O N

A number of adjustments are associated with initial installation and start-up. It is important

hat these adjustments be conducted by a qualified

t service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.

LEVE LING

Level the oven from side-to-side and front-toback with the use of a spirit level. For ovens installed with casters, it is important that the installation surface be level due to the probability of frequent oven repositioning.

We recommend checking the level of the oven periodically to make certain the floor has not shifted nor the oven moved.

NOTE: Failure to properly level this oven can

cause improper function and will result in the uneven baking with products consisting of semi-liquid batter.

REST RAINT REQUI REMENTS —MOB ILE EQUIPME NT

Any appliance that is not furnished with a power supply cord but that includes a set of casters must be installed with a tether. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply:

1. Maximum height of casters is 6" (152mm).

2. Two of the casters must of be the locking type.

Such mobile appliances or appliances on mobile

stands must be installed with the use of a flexible connector secured to the building structure.

A mounting connector for a restraining device is located on the lower back flange of the appliance chassis or on an oven stand, approximately 18" (457mm) from the floor. A flexible connector is not supplied by nor is it available from the factory.

500-S , 750- S, 1000-S , 10 00 -UP • IN STALLAT ION/O PE RATI ON /SERV ICE MA NUAL • 10.

I N S TA L L A T I O N

W A R N I N G

FAIL URE TO PRO PERLY I NSTALL THE DRIP TRAY CAN OR WILL CAUS E MAJOR EQUIPMENT DAMAGE AN D WILL RESULT IN A LEAKAGE HAZARD THAT CAN CAUSE PERSONAL INJURY.

S I T E I N S T A L L A T I O N

DRIP TRAY INSTALLATION INSTRUCTIONS

STA NDARD DRIP PAN *

[B OTTOM OF OVEN INT ER IO R

• BEL OW SI DE -RACKS]

HA NG DRIP TRAY ON SC REWS

500-S , 750- S, 1000-S , 10 00 -UP • IN STALLAT ION/O PE RATI ON /SERV ICE MA NUAL • 11.

DR IP TR AY*

*S EE ALTO-SHAAM PART S LIST FO R ALTO-SHAAM PART NUMB ER S.

I N S TA L L A T I O N

D A N G E R

ENSURE POWER SOURCE

MATCHES VOLTAGE STAMPED

ON APPLIANCE NAMEPLATE.

D A N G E R

To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in according with CSA C22.1, Canadian Electrical Code Part 1 or local codes.

C A U T I O N

THIS SECTION IS PROVIDED FOR THE ASSISTANCE

OF QUALIFIED SERVICE TECHNICIANS ONLY AND

IS NOT INTENDED FOR USE BY UNTRAINED OR

UNAUTHORIZED SERVICE PERSONNEL.

E L E C T R I C A L

1. An identification tag is permanently mounted on

the cabinet.

2. Plug cabinet into a properly grounded receptacle ONLY, positioning the unit so the power supply cord is easily accessible in case of an emergency.

Arcing will occur when connecting or disconnecting the unit unless all controls are in the “OFF” position.

3. If necessary, a proper receptacle or outlet configuration as required for this unit, must be installed by a licensed electrician in accordance with applicable, local electrical codes.

For 230 V:

To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol.

NOTE:

230V appliances must be connected to an electrical circuit that is protected by an external GFCI outlet.

E L E C T R I C A L - 50 0 - S

VOLTAGE PH ASE CY CLE/HZ AMPS

120 (AGCY) 1 60 8.3 1.0 NE MA

120 1 60 8.4 1.0

208-240 (AGCY) 1 60 4.2 1.0 NE MA

at 208 1 60 3.7 .76 at 240 1 60 4.2 1.0 (USA ONLY)

230 (AGCY) 1 50 4.1 .95 C EE 7/7,

230 1 50 4.0 .93 220-230V P LUG

E L E C T R I C A L - 75 0 - S

VOLTAGE PH ASE CY CL E/HZ AMP S

120 (AGCY) 1 60 9.0 1.08 NE MA

120 1 60 9.0 1.08

208-240 (AGCY) 1 60 4.5 1.08 NE MA

at 208 1 60 3.9 .81 at 240 1 60 4.5 1.08 (USA ONLY)

230 (AGCY) 1 50 4.3 1.0 CE E 7/7,

230 1 50 4.3 .99 220-230V P LU G

500-S , 750- S, 1000-S , 10 00 -UP • IN STALLAT ION/O PE RATI ON /SERV ICE MA NUAL • 12.

CORD&PLUG

5-15P,

15A-125

15A-250

15A-125

15A-250

V PLUG

6-15P,

V PLUG

CORD&PLUG

5-15P,

V PLUG

6-15P,

V PLUG

EL ECT RIC AL - 1 000 -S

VOLTAGE PH ASE CYCL E/HZ AMPS K

120 (AGCY) 1 60 8.0 .96 NE MA

120 1 60 8.6 1.03

208-240 (AGCY) 1 60 4.0 .96 NE MA

at 208 1 60 3.7 .78 at 240 1 60 4.3 1.03 PLU G (U SA ON LY)

230 (AGCY) 1 50 3.8 .88 CE E 7/7,

230 1 50 4.1 .95 220-230V P LU G

EL ECT RIC AL - 1 000 -UP

VOLTAGE PHASE CYCLE/HZ AMPS

120 (AGCY) 1 60 16.0 1.9 NE MA

120 1 60 16.0 1.9

208-240 (AGCY) 1 60 8.6 2.1 N EM A

at 208 1 60 7.4 1.6 at 240 1 60 8.6 2.1

230 (AGCY) 1 50 8.3 1.9 CEE 7/7,

230 1 50 8.2 1.9 220-230V PLUG

CORD&PLUG

15A-125

15A-250

CORD&PLUG

20A-125

15A-250

USA ONLY)

(

5-15P,

V PLUG

6-15P,

5-20P,

V PLUG

6-15P,

V PLUG

I N S TA L L A T I O N

C A U T I O N

METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.

U S E R S A F E T Y I N F O R M AT I O N

This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

1. Unit must be connected to the appropriate

power source.

2. Use hand protection when handling hot items.

3. Preheat the unit for 30 minutes before use.

4. Be certain only hot foods are placed into the unit.

BEFORE INITIAL USE :

1. Clean both the interior and exterior of the unit

with a damp, clean cloth and mild soap solution. Rinse carefully.

2. Clean and install the cabinet side racks. Shelves should be positioned with the curved end up and toward the back of the unit (reach-in models).

HEATING CHARACTERIS TICS

The cabinet is equipped with a special heating cable. Through this Halo Heat concept, the heating cable is mounted against the walls of the unit to provide an evenly applied heat source controlled by a thermostat. The design and operational characteristics of the unit eliminate the need for a moisture pan or a heat circulating fan. Through even heat application, the quality of food products is maintained up to several hours or more.

500-S , 750- S, 1000-S , 10 00 -UP • IN STALLAT ION/O PE RATI ON /SERV ICE MA NUAL • 13.

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